Intelligent and automatic precise potato seed cutting machine

The adaptive rolling chain assembly and eye recognition system of the intelligent potato seed potato precision cutter solve the problems of uneven seed potato cutting and low screening efficiency, and achieve efficient and automated processing of seed potatoes.

CN223463341UActive Publication Date: 2025-10-24DINGXI SANNIU AGRI MACHINERY MFG
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Patent Information

Application Number
CN202423027101.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-24
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing automated potato cutting equipment cannot ensure that the seed potatoes and the blades are cut in correspondence, resulting in uneven cutting. It is also unable to automatically screen out seed potatoes with buds, requiring manual intervention, which affects production efficiency and labor costs.

Method used

An intelligent and automated potato seed potato precision cutting machine was designed, which included an adaptive rolling chain assembly, a seed potato cutting device, an eye recognition device and a seed potato loading device. The machine achieved precise cutting of seed potatoes through an adaptive roller group and a disc cutter, and automatically screened seed potatoes with eyes using an eye recognition system.

Benefits of technology

Uniform cutting and automatic screening of seed potatoes are achieved. Seed potatoes with buds are automatically conveyed, and seed potatoes without buds are screened out, which improves production efficiency and reduces labor intensity and costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent and automatic precise seed potato cutting machine. The device comprises a seed potato dicing device, a seed potato cutting device and a seed potato cutting device, the seed potato feeding device is arranged at the feeding end of the seed potato dicing device; the bud eye recognition device is arranged at the discharging end of the seed potato dicing device; wherein a material conveying part of the seed potato dicing device is a self-adaptive rolling chain assembly; the self-adaptive rolling chain assembly comprises a rack, a rolling chain assembly and a rolling chain assembly, the chain rod type conveying belt is arranged on the rack, and a driving shaft of the chain rod type conveying belt is connected with a power source on the rack through a transmission assembly; each chain rod of the chain rod type conveying belt is sleeved with the self-adaptive roller sets in a self-rotating mode, each self-adaptive roller set is composed of two roller bodies of a cone frustum structure, the heads of the two roller bodies correspond to each other, and therefore a plurality of V-shaped grooves are formed in the working face of the chain rod type conveying belt. And the number of the V-shaped grooves corresponds to that of the cutting pieces on the seed potato dicing device.
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Description

TECHNICAL FIELD

[0001] The utility model relates to potato seed potato accurate cutting equipment technical field, especially intelligent, automation potato seed potato accurate cutting machine. BACKGROUND

[0002] At present, potato planting adopts seed potato cutting planting, and most of seed potato cutting processes adopt manual operation, and manual cutting efficiency is low, which influences production efficiency, and simultaneously, a large amount of labor is occupied, in order to solve the above technical problems, the automatic cutting equipment appears, and the equipment improves production efficiency and reduces manual labor intensity, but when using, it is found that seed potato cannot correspond to every cutter head when being conveyed into the cutting cutter, so that a part of seed potato runs out from the adjacent cutter head, which seriously influences cutting effect.Secondly, the seed potato that can be cut and planted must have a bud eye on every seed potato, that is, only the seed potato with the bud eye can meet the cultivation requirement, and the current automatic cutting equipment can only complete the cutting of seed potato, and cannot screen out the cutting with the bud eye, so that manual screening is still needed in the later period, so that the working efficiency is low, and the labor cost is high. SUMMARY

[0003] In view of the above technical problems, the utility model provides a kind of intelligent, automation potato seed potato accurate cutting machine.

[0004] In order to realize the above purpose, the technical scheme of the utility model is as follows:

[0005] A kind of intelligent, automation potato seed potato accurate cutting machine, comprising:

[0006] Seed potato cutting device;

[0007] Seed potato feeding device is set on the feed end of seed potato cutting device;

[0008] Bud eye identification device is set on the discharge end of seed potato cutting device;

[0009] Among them, the material conveying part of seed potato cutting device is self-adapting rolling chain assembly;

[0010] The self-adapting rolling chain assembly comprises:

[0011] Frame;

[0012] Chain rod type conveying belt is set on the frame, and the driving shaft thereof is connected with the power source on the frame through transmission assembly;

[0013] A plurality of adaptive roller groups are rotatably mounted on each chain rod of the chain conveyor belt. Each adaptive roller group is composed of a roller body with two truncated cone structures whose heads are arranged corresponding to each other, so that a plurality of V-shaped grooves are formed on the working surface of the chain conveyor belt. The number of the V-shaped grooves corresponds to the number of cutting parts on the seed potato cutting device.

[0014] The seed potato cutting device comprises:

[0015] A cutter guard is provided on the discharge end of the chain conveyor belt;

[0016] The disc cutter shaft is horizontally arranged in the cutter shield, and one end of the shaft is connected to the power source on the frame through a transmission assembly;

[0017] Several disc cutters are arranged in sequence on the disc cutter shaft, and one disc cutter corresponds to one V-shaped groove;

[0018] The medicine spraying rack is arranged on the top of the cutter shield, and the outlet end of the medicine spraying rack is arranged in the cutter shield and corresponds to the disc cutter, and is used for disinfecting the disc cutter.

[0019] The power source includes a first motor and a first turbine reducer connected to the output shaft of the first motor.

[0020] The eye recognition device comprises:

[0021] The belt conveyor has an input shaft connected to a second motor via a transmission assembly;

[0022] The front potato separating plate and the rear potato separating plate are arranged in an eight-shaped manner on the feeding end of the belt conveyor and are fixed to the frame of the belt conveyor;

[0023] The bud eye identification system fixing frame is set on the discharge end of the belt conveyor, and the bud eye identification system is installed on the upper part;

[0024] An air pump is provided on one side of the belt conveyor, with its air outlet provided in the fixing frame of the bud eye recognition system, and its start and stop control part is connected to the bud eye recognition system;

[0025] A proximity sensor is provided on one side of the belt conveyor, wherein the detection end thereof is provided in the fixing frame of the bud eye recognition system, and the signal transmission end thereof is connected to the bud eye recognition system;

[0026] Among them, there are gaps between the upper part of the front potato sorting plate and the lower part of the rear potato sorting plate and the side of the conveyor belt of the belt conveyor, so that the material enters the front potato sorting plate and the rear potato sorting plate and moves in an S shape, and finally passes through the gap at the bottom of the rear potato sorting plate and is arranged in a straight line and enters the eye recognition system fixing frame.

[0027] The seed potato feeding device comprises:

[0028] Lifting box

[0029] Inlet hopper box arranged at the inlet of the lifting box

[0030] A plurality of seed potato lifting chains arranged in the lifting box

[0031] A lifting chain driving shaft and two lifting chain driven shafts arranged in the lifting box and assembled on the seed potato lifting chains, so that a plurality of triangular lifting mechanisms are formed in the lifting box, the number of the lifting mechanisms is consistent with the number of the V-shaped grooves

[0032] A second worm reducer and a third motor are arranged at the bottom of the lifting box, the input shaft of the second worm reducer is connected with the output shaft of the third motor, and the output shaft of the second worm reducer is connected with the lifting chain driving shaft through a transmission assembly.

[0033] The seed potato loading device has the advantages that

[0034] 1、The seed potato loading device is driven by the motor output power, the worm reducer is driven by the belt, the worm reducer drives the lifting chain driving shaft through the chain, so that the seed potato lifting chain rotates counterclockwise, and the seed potato is lifted from the hopper.

[0035] 2、The seed potato cutting device is driven by the motor output power, the worm reducer is driven by the belt, the worm reducer drives the self-adaptive rolling chain driving shaft through the chain, so that the self-adaptive rolling chain rotates counterclockwise, the self-adaptive roller rotates counterclockwise along the fixed shaft due to friction, the disc cutter driving shaft rotates clockwise through the intermediate bridge transmission, the seed potato conveyed on the self-adaptive rolling chain is cut into two relatively uniform parts, and the medicine boxes on the medicine box frame are sterilized through the circular pipes.

[0036] 3、The bud eye identification device is driven by the motor to drive the transmission belt driving shaft to rotate counterclockwise, so as to transmit the seed potato block dropped from the cutter from right to left, and after passing through two-stage seed potato separating plates, the seed potato is arranged in a column to the left side of the conveying belt, the bud eye of the seed potato block is identified by the bud eye identification system, the seed potato block without the identified bud eye is blown to the right side of the transmission belt through the air nozzle, the seed potato block with the identified bud eye will not trigger the air pump, and the seed potato block dropped on the left side of the transmission belt is qualified, i.e., has the bud eye, and the seed potato block dropped on the right side of the conveying belt is unqualified, i.e., does not have the bud eye.

[0037] 4、The self-adaptive rolling chain assembly is driven by the motor to rotate counterclockwise, and each rolling chain rotates due to friction, so as to adjust the seed potato in the center of the V-shaped groove, and the cutter is three disc cutters, which can simultaneously complete the cutting operation of three seed potatoes, and the efficiency is extremely high. BRIEF DESCRIPTION OF DRAWINGS

[0038] Figure 1 It is a structure schematic view of the utility model.

[0039] Figure 2 It is a top view of the utility model. Figure 1

[0040] Figure 3 It is a structure schematic view of the sprout eye identification device of the utility model.

[0041] Figure 4 It is a top view of the utility model. Figure 3

[0042] Figure 5 It is a structure schematic view of the seed potato cutting device of the utility model.

[0043] Figure 6 It is a structure schematic view of the self-adaptive roller set of the utility model.

[0044] Figure 7 It is a position relation diagram of the disc cutter, disc cutter shaft and driving shaft of the utility model.

[0045] Figure 8 It is a structure schematic view of the chain rod of the utility model.

[0046] Figure 9 It is a structure schematic view of the seed potato loading device of the utility model.

[0047] Figure 10 It is a top view of the seed potato lifting chain of the utility model. DETAILED DESCRIPTION

[0048] To make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further explained in detail below by combining with specific implementation manners and referring to the drawings. It should be understood that these descriptions are only exemplary, and are not intended to limit the scope of the utility model. In addition, in the following description, the description of the known structure and technology is omitted to avoid unnecessary confusion of the concept of the utility model.

[0049] As Figure 1 , Figure 2 , Figures 5 to 8 ​​As shown, an intelligent and automated potato seed potato precision cutting machine includes: a seed potato cutting device 2; a seed potato loading device 3, which is arranged on the feeding end of the seed potato cutting device 2; a bud eye recognition device 1, which is arranged on the discharging end of the seed potato cutting device 2; wherein the material conveying part of the seed potato cutting device 2 is an adaptive rolling chain assembly; the adaptive rolling chain assembly includes: a frame 207; a chain rod conveyor belt 206, which is arranged on the frame 207, and its drive shaft 203 is connected to the power source on the frame 207 through a transmission assembly; a plurality of adaptive roller groups 210, which can be rotatably mounted on each chain rod 211 of the chain rod conveyor belt 206, and each adaptive roller group 210 consists of a roller body with a truncated cone structure with two heads arranged corresponding to each other, so that a plurality of V-shaped grooves are formed on the working surface of the chain rod conveyor belt 206, wherein the number of V-shaped grooves corresponds to the number of cutting parts on the seed potato cutting device 2.

[0050] like Figure 5 and Figure 7 As shown, the seed potato cutting device 2 includes: a cutter guard 204, which is arranged on the discharge end of the chain conveyor belt 206; a disc cutter shaft 202, which is horizontally arranged in the cutter guard 204, and one end of which is connected to the power source on the frame 207 through a transmission assembly; a plurality of disc cutters 201, which are arranged in sequence on the disc cutter shaft 202, and each disc cutter 201 corresponds to a V-shaped groove; a spray rack 205, which is arranged on the top of the cutter guard 204, and its outlet end is arranged in the cutter guard 204 and corresponds to the disc cutter 201, and is used to disinfect the disc cutter 201.

[0051] like Figure 5 As shown, the power source includes a first motor 209 and a first turbine reducer 208 connected to the output shaft of the first motor 209.

[0052] like Figures 2 to 4As shown, the bud eye recognition device 1 comprises: a belt conveyor 103, the input shaft 101 of which is connected to the second motor 108 through a transmission assembly; a front potato separating plate 104 and a rear potato separating plate 105, which are arranged in a spread shape at the feeding end of the belt conveyor 103 and are fixed to the frame of the belt conveyor 103; a bud eye recognition system fixing frame 102 arranged at the discharging end of the belt conveyor 103, the upper part of which is provided with a bud eye recognition system; an air pump 107 arranged at one side of the belt conveyor 103, the air outlet of which is arranged in the bud eye recognition system fixing frame 102, and the start-stop control part thereof is connected to the bud eye recognition system; a proximity sensor 106 arranged at one side of the belt conveyor 103, the detection end of which is arranged in the bud eye recognition system fixing frame 102, and the signal transmission end thereof is connected to the bud eye recognition system; wherein the upper part of the front potato separating plate 104 and the lower part of the rear potato separating plate 105 are respectively provided with gaps at the side edges of the conveying belt of the belt conveyor 103, so that the materials enter the front potato separating plate 104 and the rear potato separating plate 105 and move in an S shape, and finally pass through the gap at the lower part of the rear potato separating plate 105 to form a straight line and enter the bud eye recognition system fixing frame 102.

[0053] As shown in Figure 9 and Figure 10 , the seed potato loading device 3 comprises: a lifting box 306; a feeding hopper box 302 arranged at the feeding port of the lifting box 306; a plurality of seed potato lifting chains 301 arranged in the lifting box 306; a lifting chain driving shaft 307 and two lifting chain driven shafts 305 arranged in the lifting box 306 and fitted on the seed potato lifting chains 301, so that a plurality of triangular structure lifting mechanisms are formed in the lifting box 306, and the number of the lifting mechanisms is consistent with the number of the V-shaped grooves; a second worm reducer 303 and a third motor 304 arranged at the bottom of the lifting box 306, the input shaft of the second worm reducer 303 is connected to the output shaft of the third motor 304, and the output shaft of the second worm reducer 303 is connected to the lifting chain driving shaft 307 through a transmission assembly.

[0054] The utility model discloses a potato cutting device, which comprises a seed potato loading device, a seed potato cutting device, a seed potato block conveying device, a sprout eye identification device and a sprout eye identification system fixed frame.

[0055] The above description is only the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An intelligent and automated potato seed tuber precision seed cutting machine, characterized in that, The utility model relates to a kind of potato cutting device (2);Potato feeding device (3) is set on the feed end of potato cutting device (2);Eyelet identification device (1) is set on the discharge end of potato cutting device (2);Wherein, the material conveying part of potato cutting device (2) is self-adapting rolling chain assembly;The self-adapting rolling chain assembly includes:Rack (207);Chain bar type conveying belt (206) is set on rack (207), and its drive shaft (203) is connected with power source on rack (207) by transmission assembly;Several self-adapting roller groups (210) are rotatablely sleeved on each chain bar (211) of chain bar type conveying belt (206), each self-adapting roller group (210) is composed of two head parts correspondingly arranged conical table structure roller body, so that several V-shaped grooves are formed on the working surface of chain bar type conveying belt (206), and the number of V-shaped groove corresponds to the number of cutting member on potato cutting device (2).The potato cutting device (2) includes:Cutting knife shield (204) is set on the discharge end of chain bar type conveying belt (206);Disc cutter shaft (202) is horizontally set in cutting knife shield (204), and one end thereof is connected with power source on rack (207) by transmission assembly;Several disc cutters (201) are sequentially arranged on disc cutter shaft (202), and one disc cutter (201) corresponds to one V-shaped groove;Spraying frame (205) is set on the top of cutting knife shield (204), and its outlet end is set in cutting knife shield (204) and corresponds to disc cutter (201), for disinfecting disc cutter (201).The power source includes first motor (209) and first turbine reducer (208) cooperatively connected with the output shaft of first motor (209).The eyelet identification device (1) includes:Belt conveyor (103) is connected with second motor (108) by transmission assembly on the input shaft (101);Front and rear division potato plates (104) and (105) are arranged in the shape of eight characters on the feed end of belt conveyor (103), and are fixed with the frame of belt conveyor (103);Eyelet identification system fixing frame (102) is set on the discharge end of belt conveyor (103), and the upper part is installed with eyelet identification system;Air pump (107) is set on one side of belt conveyor (103), and its air outlet is set in eyelet identification system fixing frame (102), and its start-stop control part is connected with eyelet identification system;Proximity sensor (106) is set on one side of belt conveyor (103), and its detection end is set in eyelet identification system fixing frame (102), and its signal transmission end is connected with eyelet identification system. ​ ​ ​ ​ ​ ​ ​ ​ 2. The intelligent and automatic potato seed precision seed cutting machine according to claim 1, characterized in that, ​ ​ ​ ​ ​ 3. The intelligent and automatic potato seed precision seed cutting machine according to claim 1 or 2, characterized in that, ​ 4. The intelligent and automatic potato seed precision seed cutting machine according to claim 1, characterized in that, ​ ​ ​ ​ ​ ​ The upper part of the front potato separating plate (104) and the lower part of the rear potato separating plate (105) are respectively provided with gaps on the sides of the conveying belt of the belt conveyor (103), so that the materials enter the front potato separating plate (104) and the rear potato separating plate (105) and move in an S shape, and finally pass through the gap of the lower part of the rear potato separating plate (105) to be arranged in a straight line into the bud eye identification system fixing frame (102).

5. The intelligent and automatic potato seed precision seed cutting machine according to claim 1, characterized in that, The seed potato loading device (3) comprises: a lifting box (306); a feeding hopper box (302) arranged on the feeding port of one side of the lifting box (306); a plurality of seed potato lifting chains (301) arranged in the lifting box (306); a lifting chain driving shaft (307) and two lifting chain driven shafts (305) arranged in the lifting box (306) and assembled on the seed potato lifting chains (301), so that a plurality of triangular lifting mechanisms are formed in the lifting box (306), and the number of the lifting mechanisms is consistent with the number of the V-shaped grooves; a second worm gear reducer (303) and a third motor (304) arranged at the bottom of the lifting box (306), the input shaft of the second worm gear reducer (303) is connected with the output shaft of the third motor (304), and the output shaft of the second worm gear reducer (303) is connected with the lifting chain driving shaft (307) through a transmission assembly.