Egg cleaning, detecting and shell breaking all-in-one machine

Abstract

The utility model relates to an egg cleaning, detecting and shell breaking all-in-one machine, and belongs to the technical field of food processing equipment. The cleaning mechanism, the detecting mechanism, the conveying mechanism and the shell breaking mechanism are used in cooperation, the cleaning, detecting and shell breaking functions of eggs are integrated in one device, the occupied area and cost of the device are reduced, cleaning, detecting and shell breaking work can be automatically completed only by putting the eggs into the cleaning box, and the working efficiency is greatly improved. The labor intensity of operators is greatly reduced, the working efficiency is improved, the structure is compact, the operation is simple and convenient, and the requirements of different food processing yields can be met.

Description

TECHNICAL FIELD

[0001] The utility model belongs to food processing equipment technical field, concretely relates to an egg cleaning, detecting and breaking shell integrated machine. BACKGROUND

[0002] Egg is a kind of raw material widely used in food processing industry, for example, cake, pizza, egg pancake, butter etc.In the production process of these foods, a large number of eggs need to be used, and the eggs need to be cleaned, detected and broken, etc.Processing in order to use egg white subsequently.

[0003] The traditional egg processing method is usually cleaned by artificial, observed by naked eye and then broken by egg beating, and this method has good breaking shell effect, but it is difficult to be applicable to large quantities of food processing, and there are problems of great labor intensity and low work efficiency;At present, some factories in the market use mechanical device to process eggs, but the device is large in size, complex in structure and high in cost, and usually needs to use multiple equipment and manual operation in the processing process, and the operation is more troublesome.Therefore, an integrated device is needed to improve production efficiency, reduce cost and labor intensity. SUMMARY

[0004] In order to overcome the problems that the traditional egg processing method in the background art is usually cleaned by artificial, observed by naked eye and then broken by egg beating, which is difficult to be applicable to large quantities of food processing, and there are problems of great labor intensity and low work efficiency, at present, some factories in the market use mechanical device to process eggs, but the device is large in size, complex in structure and high in cost, and usually needs to use multiple equipment and manual operation in the processing process, and the operation is more troublesome, the utility model provides an egg cleaning, detecting and breaking shell integrated machine;Through the cooperation of cleaning mechanism, detection mechanism, conveying mechanism and breaking shell mechanism, the cleaning, detection and breaking shell functions of eggs are integrated in one equipment, the land area and cost of equipment are reduced, only need to put eggs into cleaning tank, can automatically complete cleaning, detection and breaking shell work, greatly reduce the labor intensity of operator, improve work efficiency, compact structure, simple operation, can satisfy the demand of different food processing yield.

[0005] In order to realize the above-mentioned purpose, the utility model is through the following technical scheme realizes: a kind of egg cleaning, detection and break shell integrated machine mainly including cabinet, cleaning tank, cleaning mechanism, detection mechanism, break shell mechanism, conveying mechanism, feed slot, dust cover, controller, the conveying mechanism for conveying egg is installed in the cabinet inside, break shell mechanism is installed in the cabinet inside and is transmission connection with conveying mechanism, cabinet top end is installed with cleaning tank and dust cover, cleaning tank is located dust cover side portion, cleaning mechanism is installed on cleaning tank, cleaning tank side wall is obliquely installed with the feed slot extending to the inside of dust cover, feed slot is located the upper side of conveying mechanism, dust cover is installed with the detection mechanism for detecting egg freshness inside, controller is installed on the outer wall of cabinet, controller is electrically connected with cleaning mechanism, detection mechanism and conveying mechanism.

[0006] The conveying mechanism includes a driving shaft, a driven shaft, a chain wheel, a chain, a first motor, a square clamping plate and an arc-shaped clamping frame.

[0007] The break shell mechanism includes a rotating shaft, a break shell blade and a pressing block.

[0008] The detection mechanism includes a strong light lamp, an image collector, a cylinder and an L-shaped push plate.

[0009] The cleaning mechanism comprises a spray pipe, a water supply pipe, a water pump, a second motor, a water outlet groove and a brush roller, the cleaning box bottom is provided with an inclined arc-shaped chute, the arc-shaped chute is provided with mesh holes for cleaning water flow, the cleaning box bottom is provided with a water outlet groove, the brush roller is installed in the cleaning box through a bearing, a second motor electrically connected with the controller is installed on the cleaning box outer wall, the second motor is in transmission connection with the brush roller, two groups of spray pipes are installed on the cleaning box top end, the spray pipes are located on both sides of the brush roller and are connected with the water supply pipe, a plurality of spray heads are equidistantly arranged on the spray pipe in the axial direction, and the water supply pipe is provided with the water pump electrically connected with the controller.

[0010] The egg liquid outlet groove top end extends between the chains and is located directly below the shell breaking blade, and the bottom end penetrates the dust cover side wall and extends to the outside.

[0011] The egg shell collecting box is located directly below the tail end of the conveying mechanism.

[0012] The utility model discloses the beneficial effects of:

[0013] The utility model discloses a cleaning mechanism, detection mechanism, conveying mechanism and shell breaking mechanism are used mutually, and the cleaning, detection and shell breaking functions of egg are integrated in one equipment, and the land area and cost of equipment are reduced, only need to put egg into the cleaning box, can automatically complete cleaning, detection and shell breaking work, greatly reduce the labor intensity of operating personnel, improve work efficiency, compact structure, easy operation can satisfy the demand of different food processing output. DRAWINGS

[0014] Figure 1 It is the three-dimensional schematic view of the utility model.

[0015] Figure 2 It is the axonometric view of the utility model.

[0016] Figure 3 It is the three-dimensional schematic view of cleaning mechanism installation state.

[0017] Figure 4 It is the three-dimensional schematic view of the internal structure of the utility model.

[0018] Figure 5 It is Figure 4 The local enlarged view of A in the figure.

[0019] Figure 6 It is Figure 4 The local enlarged view of B in the figure.

[0020] Figure 7 It is the sectional three-dimensional schematic view of the utility model.

[0021] Figure 8 is a three-dimensional schematic view of a shell breaking mechanism installation state. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and beneficial effects of the utility model more clear, the preferred embodiments of the utility model will be explained in detail below with reference to the drawings, so as to facilitate the understanding of technicians.

[0023] The utility model discloses a kind of egg cleaning, detection and shell breaking integrated machine, the egg cleaning, detection and shell breaking integrated machine mainly includes cabinet 1, cleaning tank 2, cleaning mechanism 3, detection mechanism 4, shell breaking mechanism 5, conveying mechanism 6, feed slot 7, dust cover 8, controller 9, the conveying mechanism 6 for conveying egg is installed in the inside of cabinet 1, shell breaking mechanism 5 is installed in the inside of cabinet 1 and is transmissionally connected with conveying mechanism 6, cleaning tank 2 and dust cover 8 are installed at the top of cabinet 1, cleaning tank 2 is located at the side portion of dust cover 8, cleaning mechanism 3 is installed on cleaning tank 2, feed slot 7 extending to the inside of dust cover 8 is obliquely installed on the side wall of cleaning tank 2, feed slot 7 is located directly above conveying mechanism 6, detection mechanism 4 for detecting egg freshness is installed in dust cover 8, controller 9 is installed on the outer wall of cabinet 1, and controller 9 is electrically connected with cleaning mechanism 3, detection mechanism 4 and conveying mechanism 6.

[0024] When using, operating personnel starts cleaning mechanism 3, then, egg is placed into cleaning tank 2, and the surface of egg is fully cleaned by cleaning mechanism 3, which can effectively remove dirt and impurities on its surface, and cleaned egg rolls to conveying mechanism 6 along feed slot 7 under the action of gravity, simultaneously, egg arranged in feed slot 7 is detected by detection mechanism 4, and its freshness is judged, and qualified egg is driven to shell breaking mechanism 5 by conveying mechanism 6, and is broken by shell breaking mechanism 5, and unqualified egg is rejected by detection mechanism 4, so as to ensure the quality of egg liquid after shell breaking, and egg shell after shell breaking is sent out from cabinet 1 by conveying mechanism 6, so as to complete the automatic cleaning, detection and shell breaking process of egg, in the whole working process, operating personnel only needs to place egg into cleaning tank 2, and can automatically complete cleaning, detection and shell breaking work, greatly reduces labor intensity, and improves work efficiency, simultaneously, the device structure is compact, and easy to operate, which can meet the needs of different food processing output.

[0025] The conveying mechanism 6 comprises a driving shaft 601, a driven shaft 602, a chain wheel 603, a chain 604, a first motor 605, a square clamping plate 606 and an arc clamping frame 607. The driving shaft 601 and the driven shaft 602 are installed in the cabinet 1 through bearing seats, and two sets of chain wheels 603 are installed on the driving shaft 601 and the driven shaft 602. The chain 604 is engaged with the chain wheels 603, and a plurality of square clamping plates 606 for limiting the eggs are installed on the chain 604 at equal intervals. The square clamping plates 606 are provided with arc clamping frames 607. The first motor 605 is installed on the side wall of the cabinet 1 and is in transmission connection with the driving shaft 601. The first motor 605 is electrically connected with the controller 9. The shell breaking mechanism 5 comprises a rotating shaft 501, a shell breaking blade 502 and a pressing block 503. One end of the rotating shaft 501 is installed on the cabinet 1 through a bearing seat, and the other end extends between the chain 604. The shell breaking blade 502 for breaking the eggs is installed on the end of the rotating shaft 501. The rotating shaft 501 is in transmission connection with the driven shaft 602 through a chain transmission mechanism. The dust cover 8 is provided with the pressing block 503 for pressing the eggs on the inclined top end. The first motor 605 is started to drive the driving shaft 601 to rotate. The driving shaft 601 drives the driven shaft 602 to rotate through the chain wheel 603 and the chain 604. The driven shaft 602 drives the rotating shaft 501 to rotate through the chain transmission mechanism, and further drives the shell breaking blade 502 to rotate. At the same time, the square clamping plate 606 moves with the chain 604 to receive the eggs rolled on the feeding groove 7 and drive the eggs to move forward. The arc clamping frame 607 can lift the eggs. When the eggs move to the pressing block 503, the bottom of the eggs is pierced by the rotating shell breaking blade 502, and the egg liquid flows out of the egg shell under the pressure of the pressing block 503, realizing the automatic shell breaking operation, greatly reducing the workload of manual shell breaking and significantly improving the shell breaking efficiency of the eggs.

[0026] The detection mechanism 4 includes a strong light lamp 401, an image collector 402, an air cylinder 403, an L-shaped push plate 404, the bottom of the feeding groove 7 is provided with the strong light lamp 401 for irradiating the surface of the egg, the image collector 402 is installed on the top of the dust cover 8 and is electrically connected with the image receiver, the image collector 402 is located directly above the strong light lamp 401, the air cylinder 403 electrically connected with the controller 9 is installed on the side wall of the dust cover 8, the piston rod end of the air cylinder 403 penetrates through the dust cover 8 and is provided with the L-shaped push plate 404 for removing the defective egg, the feeding groove 7 is transversely provided with a rectangular groove 701 for the L-shaped push plate 404 to pass through, the feeding groove 7 is obliquely provided with the discharge groove 702 which is connected with the rectangular groove 701, one end of the discharge groove 702 penetrates through the side wall of the dust cover 8 and extends to the outside; the eggs arranged on the feeding groove 7 are irradiated by the strong light lamp 401, because the air chamber of the fresh egg is small and the gravity center is in the middle, with the increase of the storage time, the air chamber of the egg increases, the gravity center deviates, and the speckle becomes large, therefore, the image collector 402 captures the image of the egg surface and transmits to the image receiver, analyzes the characteristics in the image, and compares with the known fresh egg characteristic data, the freshness of the egg can be judged, if the unqualified egg is detected, the image receiver transmits the signal to the controller 9, the controller 9 starts the air cylinder 403 to work, the piston rod of the air cylinder 403 pushes the L-shaped push plate 404 to move, pushes the unqualified egg into the discharge groove 702 and discharges, realizes the automatic detection function, can improve the detection effect of the egg, so as to ensure the quality of the egg liquid after breaking the shell, avoids the problem that the detection effect is poor due to manual naked eye observation.

[0027] The cleaning mechanism 3 comprises a spray pipe 301, a water supply pipe 302, a water pump 303, a second motor 305, a water outlet groove 306, and a brush roller 307. The cleaning box 2 is provided with an inclined arc-shaped chute 201 on the bottom surface. The arc-shaped chute 201 is provided with mesh holes for cleaning water flow. The cleaning box 2 is provided with the water outlet groove 306 at the bottom. The brush roller 307 is installed in the cleaning box 2 through a bearing. The second motor 305 is installed on the outer wall of the cleaning box 2 and is electrically connected with the controller 9. The second motor 305 is in transmission connection with the brush roller 307. Two groups of spray pipes 301 are installed at the top end of the cleaning box 2. The spray pipes 301 are located on both sides of the brush roller 307 and are connected with the water supply pipe 302. A plurality of spray heads are arranged on the spray pipe 301 at equal intervals along the axial direction. The water supply pipe 302 is installed with the water pump 303 which is electrically connected with the controller 9. The water supply pipe 302 is communicated with the water supply pool. The water pump 303 is started to pump water into the spray pipe 301. The egg surface is washed through the spray heads. At the same time, the second motor 305 is started to drive the brush roller 307 to rotate to brush and wash the stains and impurities on the egg surface. The inclined arc-shaped chute 201 is beneficial to the downward rolling of the eggs and the comprehensive cleaning of the egg surface, further improves the cleaning effect, and reduces the pollution risk of the egg liquid caused by subsequent shell breaking.

[0028] The machine case 1 is provided with a liquid outlet groove 10 on the side wall for receiving the egg liquid. The liquid outlet groove 10 extends to the chain 604 between the top end and is located directly below the shell breaking blade 502. The bottom end penetrates the side wall of the dust cover 8 and extends to the outside. The egg liquid flowing out after the shell breaking flows out through the liquid outlet groove 10, which is convenient for collection and use.

[0029] The machine case 1 is provided with a liquid outlet groove 10 on the side wall for receiving the egg liquid. The liquid outlet groove 10 extends to the chain 604 between the top end and is located directly below the shell breaking blade 502. The bottom end penetrates the side wall of the dust cover 8 and extends to the outside. The egg liquid flowing out after the shell breaking flows out through the liquid outlet groove 10, which is convenient for collection and use.

[0030] Working process:

[0031] In use, the operator starts the cleaning mechanism 3, then puts the eggs into the cleaning box 2, and the cleaning mechanism 3 can clean the surface of the eggs comprehensively, so that the dirt and impurities on the surface of the eggs can be removed effectively, and the cleaned eggs roll to the conveying mechanism 6 along the feeding groove 7 under the action of gravity, meanwhile, the eggs arranged in the feeding groove 7 are detected by the detection mechanism 4 to judge the freshness, the qualified eggs are driven to the shell breaking mechanism 5 by the conveying mechanism 6, and the shell breaking mechanism 5 is used for breaking the shell, and the unqualified eggs are removed by the detection mechanism 4, so that the quality of the egg liquid after the shell is broken is ensured, the egg shell after the shell is broken is sent out of the machine box 1 by the conveying mechanism 6, so that the automatic cleaning, detection and shell breaking process of the eggs is completed, and in the whole working process, the operator only needs to put the eggs into the cleaning box 2, and the cleaning, detection and shell breaking work can be completed automatically, so that the labor intensity is greatly reduced and the work efficiency is improved, meanwhile, the device has compact structure and simple operation, and can meet the demand of different food processing yield.

[0032] Finally, it should be pointed out that the above preferred embodiments are only used to illustrate the technical solutions of the utility model and not to limit, although the utility model has been described in detail through the above preferred embodiments, but those skilled in the art should understand that various changes can be made to the form and details without departing from the range defined by the claims of the utility model.

Claims

1. An all-in-one egg cleaning, testing and cracking machine, characterized by: The egg cleaning, detecting and breaking shell integrated machine comprises a machine box (1), a cleaning box (2), a cleaning mechanism (3), a detecting mechanism (4), a breaking shell mechanism (5), a conveying mechanism (6), a feeding groove (7), a dust cover (8) and a controller (9), the machine box (1) is internally provided with the conveying mechanism (6) for conveying eggs, the breaking shell mechanism (5) is internally installed on the machine box (1) and is in driving connection with the conveying mechanism (6), the cleaning box (2) and the dust cover (8) are installed on the top end of the machine box (1), the cleaning box (2) is located on the side of the dust cover (8), the cleaning mechanism (3) is installed on the cleaning box (2), the feeding groove (7) extending into the dust cover (8) is obliquely installed on the side wall of the cleaning box (2), the feeding groove (7) is located directly above the conveying mechanism (6), the detecting mechanism (4) for detecting the freshness of eggs is installed in the dust cover (8), the controller (9) is installed on the outer wall of the machine box (1), and the controller (9) is in electric connection with the cleaning mechanism (3), the detecting mechanism (4) and the conveying mechanism (6).

2. The integrated machine for washing, detecting and breaking the shell of chicken eggs according to claim 1, characterized in that: The conveying mechanism (6) comprises driving shafts (601), driven shafts (602), chain wheels (603), chains (604), first motors (605), square clamping plates (606) and arc-shaped clamping frames (607), the driving shafts (601) and the driven shafts (602) are installed in the machine box (1) through bearing seats, two groups of chain wheels (603) are installed on the driving shafts (601) and the driven shafts (602), the chains (604) are in meshing connection with the chain wheels (603), a plurality of groups of square clamping plates (606) for limiting eggs are equidistantly installed on the chains (604), the arc-shaped clamping frames (607) are arranged on the square clamping plates (606), the first motors (605) in driving connection with the driving shafts (601) are installed on the side wall of the machine box (1), and the first motors (605) are in electric connection with the controller (9).

3. The integrated machine for washing, detecting and breaking the shell of chicken eggs according to claim 1 or 2, characterized in that: The breaking shell mechanism (5) comprises rotating shafts (501), breaking shell blades (502) and pressing blocks (503), one end of the rotating shaft (501) is installed on the machine box (1) through a bearing seat, the other end extends to between the chains (604), the breaking shell blades (502) for breaking eggs are installed on the end of the rotating shaft (501), the rotating shaft (501) is in driving connection with the driven shaft (602) through a chain transmission mechanism, and the pressing blocks (503) for pressing eggs are installed on the inclined top end of the dust cover (8).

4. The integrated machine for washing, inspecting and breaking the shell of a chicken egg according to claim 3, characterized in that: The detection mechanism (4) includes a strong light lamp (401), an image collector (402), a cylinder (403), and an L-shaped push plate (404), the bottom of the feeding groove (7) is provided with a strong light lamp (401) for irradiating the surface of the egg, the image collector (402) is installed on the top of the dust cover (8) and is electrically connected with the image receiver, the image collector (402) is located directly above the strong light lamp (401), the sidewall of the dust cover (8) is provided with a cylinder (403) electrically connected with the controller (9), the piston rod end of the cylinder (403) penetrates the dust cover (8) and is provided with an L-shaped push plate (404) for removing defective eggs, the feeding groove (7) is provided with a rectangular groove (701) for the L-shaped push plate (404) to pass through, and the sidewall of the feeding groove (7) is provided with a discharging groove (702) which is in abutment with the rectangular groove (701) and is obliquely installed, and one end of the discharging groove (702) penetrates the sidewall of the dust cover (8) and extends to the outside.

5. The integrated machine for washing, inspecting and breaking the shell of a chicken egg according to claim 4, characterized in that: The cleaning mechanism (3) includes a spraying pipe (301), a water supply pipe (302), a water pump (303), a second motor (305), a water outlet groove (306), and a brush roller (307), the bottom surface of the cleaning box (2) is provided with an inclined arc-shaped sliding groove (201), the arc-shaped sliding groove (201) is provided with a mesh for cleaning water flow, the bottom of the cleaning box (2) is provided with a water outlet groove (306), the brush roller (307) is installed in the cleaning box (2) through a bearing, the outer wall of the cleaning box (2) is provided with a second motor (305) electrically connected with the controller (9), the second motor (305) is in transmission connection with the brush roller (307), two groups of spraying pipes (301) are installed on the top of the cleaning box (2), the spraying pipes (301) are located on both sides of the brush roller (307) and are connected with the water supply pipe (302), a plurality of spraying heads are equidistantly arranged on the spraying pipe (301) in the axial direction, and the water supply pipe (302) is provided with a water pump (303) electrically connected with the controller (9).

6. The integrated machine for washing, inspecting and breaking the shell of a chicken egg according to claim 3, wherein: The sidewall of the case (1) is provided with a liquid outlet groove (10) for receiving egg liquid, the top end of the liquid outlet groove (10) extends between the chains (604) and is located directly below the shell breaking blade (502), and the bottom end penetrates the sidewall of the dust cover (8) and extends to the outside.

7. The integrated machine for washing, inspecting and breaking the shell of a chicken egg according to claim 1, wherein: The bottom of the case (1) is provided with an eggshell collecting box (11) located directly below the tail end of the conveying mechanism (6).

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