Industrial production environment quality early warning device

By introducing dust removal components and filter plates into the industrial production environment quality early warning device, the problem of dust collection failure is solved, real-time monitoring and safe treatment of dust are achieved, and equipment and the environment are protected.

CN223464570UActive Publication Date: 2025-10-24WUXI YIDANUO TECH CO LTD
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Patent Information

Application Number
CN202422415345.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-10-24
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Existing industrial production environment quality early warning devices, when detecting dust, spray water to reduce dust, cannot effectively collect dust, resulting in water accumulation inside the factory, and cannot carry out targeted dust reduction on equipment at the workstation, affecting equipment safety.

Method used

An early warning device including a dust removal component was designed. The dust was monitored by a dust suction pipe and a dust detector, and the dust was sucked in and collected in a support shell. The dust was filtered through a filter plate and the driving motor drove the linkage frame to vibrate to avoid blockage, thereby realizing real-time early warning and collection of dust.

Benefits of technology

It realizes real-time monitoring and collection of dust, avoids water accumulation in the factory, protects equipment safety, and provides effective dust early warning and treatment means.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of industrial environment monitoring, and discloses an industrial production environment quality early warning device which comprises a base, a supporting shell is fixedly arranged on the upper surface of the base, and a supporting stand column is fixedly connected to the upper surface of the supporting shell. And strip-shaped storage grooves corresponding in position are formed in the left side and the right side of the supporting stand column correspondingly, and dust removal assemblies are arranged in the strip-shaped storage grooves. The dust removal assembly is arranged at the top of the early warning device, the two extension arms can be unfolded towards the two sides of the supporting stand column, the extension arms are located above the station, dust generated above the station is sucked in through the dust suction pipes on the surfaces of the extension arms, meanwhile, the dust detector is used for monitoring the quantity of dust, and the dust removal efficiency is improved. When the generated dust is higher than an early warning value, the audible and visual alarm can be started to give an alarm for reminding, the air suction power of the air pump can be increased, the dust is sucked into the supporting shell to be collected, and the purposes of real-time early warning and treatment of the dust are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to industrial environment monitoring technical field more particularly to a kind of industrial production environment quality early warning device. BACKGROUND

[0002] Industrial plant refers to various houses directly used for production or matched for production, and the industrial plant includes not only workshop for production, but also its accessory buildings. When monitoring the environment inside the industrial plant, the dust generated inside the plant needs to be monitored and warned in real time to maintain the environmental protection and safety of the working environment.

[0003] For example, a kind of industrial production environment quality early warning device with announcement number CN214472581U includes vehicle body, the output of air blower is fixedly connected with dust detection alarm right side through connecting pipe, the top of dust detection alarm is fixedly connected with controller, the top left side of water tank is fixedly connected with booster pump, the left side of first pipeline is fixedly connected with flow divider, the left side of support plate front and back end and middle are all fixedly connected with atomizer.In the utility model, air blower blows gas into dust detection alarm, once reaches the value and sends alarm, controller controls booster pump to work and transports water in water tank into atomizer for injection through first pipeline and second pipeline, reaches the effect of dust fall, controller connects motor and alarm lamp, so that staff can obtain information as soon as possible, to prevent dust from harming health.

[0004] The industrial production environment quality early warning device proposed in the above patent file cannot collect dust when the detector detects dust by watering to reduce dust, but watering will cause water accumulation inside the plant, and some workstations will generate dust during processing, so watering cannot be directly used to reduce dust on the equipment, which will affect the equipment. Therefore, the problems of the device need to be improved. UTILITY MODEL CONTENTS

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides an industrial production environment quality early warning device, which has the advantages of dust monitoring and alarm and automatic collection, to solve the problems in the above background technology.

[0006] The utility model provides the following technical scheme: an industrial production environment quality early warning device, including base, the lower surface of base is installed with four moving wheels, the upper surface of base is fixedly provided with support shell, the upper surface of support shell is fixedly connected with support column, the left and right sides of support column are all opened with the position corresponding strip-shaped storage slot, the inside of strip-shaped storage slot is provided with dust removal assembly, the top of support column is fixedly installed with controller, the upper surface of controller is installed with sound and light alarm;

[0007] The dust removal assembly comprises two extension arms rotatably connected to the inner wall of the strip-shaped receiving groove, the lower surface of the extension arm is fixedly embedded with a plurality of dust suction pipes, the inside of the extension arm is provided with a gas guide channel, and the output end of the dust suction pipe extends to the inside of the gas guide channel.

[0008] The inner wall of the strip-shaped receiving groove is fixedly connected with a center partition plate, the center partition plate is a double-layer hollow structure, the inside of the center partition plate is a dust suction channel, the end of the extension arm is fixedly embedded with a dust suction hose, and one end of the dust suction hose away from the extension arm extends to the inside of the dust suction channel.

[0009] The inside of the dust suction channel is fixedly provided with a dust detector, and the position of the dust detector corresponds to the air outlet of the dust suction hose.

[0010] Further, the inner top wall of the support shell is provided with an air inlet hole, the position of the air inlet hole corresponds to the dust suction channel, and the air inlet hole is used for sucking the dust in the dust suction channel into the inside of the support shell.

[0011] Further, the inner wall of the support shell is fixedly connected with a flow guide partition plate, the flow guide partition plate is located below the air inlet hole, the inner wall of the support shell is fixedly connected with a limiting baffle, the surface of the limiting baffle is provided with an air pump, and the input end of the air pump extends to the other side of the limiting baffle.

[0012] Further, the surface of the limiting baffle is provided with two upper and lower corresponding guide through holes, the inner wall of the guide through hole is slidably connected with a limiting rod, one end of the two limiting rods is fixedly connected with a filter screen, the other end of the two limiting rods is fixedly connected with a linkage frame, and the upper and lower surfaces of the filter screen are fixedly connected with rubber sealing sheets between the rectangular support shell.

[0013] Further, the surface of the limiting rod is sleeved with a reset spring, one end of the reset spring is fixedly connected with the surface of the linkage frame, and the other end of the reset spring is fixedly connected with the surface of the limiting baffle.

[0014] Further, the back surface of the support shell is fixedly provided with a driving box, the surface of the driving box is fixedly provided with a driving motor, the output shaft of the driving motor extends to the inside of the driving box, and the driving wheel is fixedly provided, the inner wall of the driving box is rotatably provided with a driven wheel, and the driving wheel and the driven wheel are transmissionally connected through a transmission belt.

[0015] Further, the surfaces of the driving wheel and the driven wheel are fixedly connected with transmission rods, one end of the two transmission rods extends to the inside of the support shell, and the end of the transmission rod is fixedly provided with a linkage cam, and the linkage cam is lapped with the surface of the linkage frame.

[0016] Further, the top of the support column is fixedly connected with two positioning plates, bolt holes are formed in the surfaces of the positioning plates, positioning bolts are threadedly connected with the inner walls of the bolt holes, and positioning blocks are fixedly connected with the surfaces of the extension arms.

[0017] The technical effects and advantages of the present application are as follows:

[0018] 1. The dust removal assembly is arranged on the top of the early warning device, the two extension arms are unfolded to the two sides of the support column, the extension arms are located above the work station, the dust suction pipe on the surface of the extension arm is used to suck the dust generated above the work station, the dust detector is used to monitor the amount of dust, the audible and visual alarm is started to alarm and remind when the generated dust is higher than the early warning value, the suction power of the air pump is increased, the dust is sucked into the support shell for collection, and the purposes of real-time dust early warning and treatment are achieved.

[0019] 2. The filter screen plate is arranged, the particles in the dust are filtered by the filter screen plate, the particles in the dust are collected, the driving motor, the linkage frame and the linkage cam are arranged, the driving motor is used to drive the linkage cam to push the linkage frame, the limiting rod and the filter screen plate are driven to vibrate reciprocatingly, the dust particles adsorbed on the surface of the filter screen plate are vibrated to fall off, the filter screen plate is prevented from being blocked, and the air pump is facilitated to perform the dust suction work. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a front view structural schematic diagram of the present application.

[0021] Figure 2 It is a rear view structural schematic diagram of the present application.

[0022] Figure 3 It is an extension arm and dust suction pipe structural schematic diagram of the present application.

[0023] Figure 4 It is a support column local front view structural schematic diagram of the present application.

[0024] Figure 5 It is a support shell local side view structural schematic diagram of the present application.

[0025] Figure 6 It is a driving box internal structure schematic diagram of the present application.

[0026] The reference signs are: 1, base; 2, support shell; 3, support column; 4, strip-shaped storage groove; 5, dust removal assembly; 6, controller; 7, audible and visual alarm; 8, dust detector; 9, air inlet hole; 10, flow guide baffle; 11, limiting baffle; 12, air pump; 13, limiting rod; 14, linkage frame; 15, return spring; 16, drive box; 17, drive motor; 18, drive wheel; 19, driven wheel; 20, transmission rod; 21, linkage cam; 22, positioning plate; 23, positioning bolt; 24, positioning block; 25, filter screen plate; 26, rubber sealing sheet.

[0027] 501, extension arm; 502, dust suction pipe; 503, central baffle; 504, dust suction channel; 505, dust suction hose. DETAILED DESCRIPTION

[0028] The technical scheme in the utility model will be described clearly and completely below with reference to the drawings in the utility model, and the forms of the structures described in the following embodiments are only examples, and the industrial production environment quality early warning device involved in the utility model is not limited to the structures described in the following embodiments, and all other embodiments obtained by the ordinary skilled in the art without making creative efforts belong to the scope of protection of the utility model.

[0029] With reference to Figures 1-6 The utility model provides a kind of industrial production environment quality early warning device, including base 1, the lower surface of base 1 is equipped with four moving wheels, the upper surface of base 1 is fixedly provided with support shell 2, the upper surface of support shell 2 is fixedly connected with support column 3, the left and right sides of support column 3 are all provided with corresponding strip-shaped storage groove 4, dust removal assembly 5 is arranged in the inside of strip-shaped storage groove 4, controller 6 is fixedly installed at the top of support column 3, audible and visual alarm 7 is installed on the upper surface of controller 6.

[0030] Dust removal assembly 5 includes two extension arms 501 rotationally connected in the inner wall of strip-shaped storage groove 4, the lower surface of extension arm 501 is fixedly embedded with a plurality of dust suction pipes 502, air guide channel is formed in the inside of extension arm 501, and the output end of dust suction pipe 502 extends to the inside of air guide channel.

[0031] The top of support column 3 is fixedly connected with two positioning plates 22, bolt holes are formed in the surface of positioning plate 22, positioning bolts 23 are threadedly connected with the inner wall of bolt hole, positioning blocks 24 are fixedly connected with the surface of extension arm 501, and screw grooves matched with positioning bolts 23 are formed in the upper surface of positioning block 24.

[0032] The inner wall of the strip-shaped storage groove 4 is fixedly connected with a center partition plate 503, the center partition plate 503 is a double-layer hollow structure, the inside of the center partition plate 503 is a dust suction channel 504, the inner top wall of the support shell 2 is provided with an air inlet hole 9, the position of the air inlet hole 9 corresponds to the dust suction channel 504, the air inlet hole 9 is used for sucking the dust in the dust suction channel 504 into the inside of the support shell 2, the end of the extension arm 501 is fixedly embedded with a dust suction hose 505, one end of the dust suction hose 505 away from the extension arm 501 extends to the inside of the dust suction channel 504.

[0033] The inner wall of the support shell 2 is fixedly connected with a flow guide partition plate 10, the flow guide partition plate 10 is located below the air inlet hole 9, the inner wall of the support shell 2 is fixedly connected with a limiting baffle 11, the surface of the limiting baffle 11 is provided with an air pump 12, the input end of the air pump 12 extends to the other side of the limiting baffle 11, the output end of the air pump 12 is fixedly provided with an exhaust pipe, the air outlet of the exhaust pipe extends to the outside of the support shell 2, and the air pump 12 can exhaust the air after dust filtration.

[0034] It should be noted that the side surface of the support shell 2 is provided with a cleaning opening, and the surface of the cleaning opening is provided with a maintenance door plate, and the staff can open the maintenance door plate to clean the collected dust particles.

[0035] The surface of the limiting baffle 11 is provided with two upward and downward corresponding guide through holes, the inner wall of the guide through hole is slidably connected with a limiting rod 13, one end of the two limiting rods 13 is fixedly connected with a filter screen plate 25, the other end of the two limiting rods 13 is fixedly connected with a linkage frame 14, and the upper and lower surfaces of the filter screen plate 25 are fixedly connected with rubber sealing pieces 26 between the rectangular support shell 2. By arranging the rubber sealing pieces 26, the sealing effect of the gap between the filter screen plate 25 can be maintained while the horizontal movement of the filter screen plate 25 is not affected.

[0036] The surface of the limiting rod 13 is sleeved with a reset spring 15, one end of the reset spring 15 is fixedly connected with the surface of the linkage frame 14, and the other end of the reset spring 15 is fixedly connected with the surface of the limiting baffle 11.

[0037] The back surface of the support shell 2 is fixedly provided with a driving box 16, the surface of the driving box 16 is fixedly provided with a driving motor 17, the output shaft of the driving motor 17 extends to the inside of the driving box 16, and is fixedly provided with a driving wheel 18, the inner wall of the driving box 16 is rotatably provided with a driven wheel 19, and the driving wheel 18 and the driven wheel 19 are transmissionally connected through a transmission belt.

[0038] It should be noted that the controller 6 is electrically connected with the sound and light alarm 7, the dust detector 8, the air pump 12 and the driving motor 17 respectively.

[0039] The surfaces of the driving wheel 18 and the driven wheel 19 are fixedly connected with transmission rods 20, one end of the two transmission rods 20 extends to the inside of the support shell 2, and the end of the transmission rod 20 is fixedly connected with a linkage cam 21 which is overlapped with the surface of the linkage frame 14.

[0040] It is worth mentioning that, by arranging the filter screen plate 25 in the inside of the support shell 2, the dust entering the inside of the support shell 2 from the air inlet hole 9 can be filtered by the filter screen plate 25, and the particles in the dust can be collected, at the same time, the driving motor 17 drives the driving wheel 18 and the driven wheel 19 to rotate simultaneously, and then drives the two linkage cams 21 to rotate, and the linkage cam 21 pushes the linkage frame 14 to move, and under the action of the return spring 15, the limiting rod 13 and the filter screen plate 25 produce the effect of reciprocating movement, so that the dust particles adsorbed on the surface of the filter screen plate 25 are vibrated to fall off, avoiding the filter screen plate 25 from being blocked, and then facilitating the dust suction work of the air pump 12.

[0041] The inside of the dust suction channel 504 is fixedly provided with a dust detector 8, the position of the dust detector 8 corresponds to the air outlet of the dust suction hose 505, and the dust detector 8 can monitor the dust suction into the dust suction channel 504.

[0042] Working principle: first, move the base 1 to between the two workstations, then expand the two extension arms 501 to the two sides of the support column 3, then use the positioning bolt 23 to insert into the threaded groove of the positioning block 24 on the surface of the extension arm 501, so as to limit the extension arm 501, so that the extension arm 501 is located above the workstation, then use the air pump 12 to suck air in the inside of the support shell 2, use the dust suction pipe 502 on the surface of the extension arm 501 to suck the dust generated above the workstation, and through the dust suction hose 505 and the dust suction channel 504, the dust is sucked into the inside of the support shell 2, at the same time, the dust detector 8 in the inside of the dust suction channel 504 monitors the amount of dust, when the amount of dust generated is higher than the warning value, the controller 6 can start the audible and visual alarm 7 to alarm and remind, at the same time, the controller 6 increases the suction power of the air pump 12 to suck the dust into the inside of the support shell 2 for collection, so as to achieve the purpose of real-time warning and treatment of dust.

[0043] Finally, it should be pointed out that: the utility model discloses the embodiment in the drawing only relates to the structure involved in the embodiment of the present disclosure, and the above only refers to the preferred embodiment of the utility model and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. An industrial production environment quality early warning device, comprising a base (1), the lower surface of the base (1) is provided with four moving wheels, characterized in that: The upper surface of the base (1) is fixedly provided with a support shell (2), the upper surface of the support shell (2) is fixedly connected with a support column (3), the left and right sides of the support column (3) are both provided with a corresponding strip-shaped receiving groove (4), the inside of the strip-shaped receiving groove (4) is provided with a dust removal assembly (5), the top end of the support column (3) is fixedly installed with a controller (6), and the upper surface of the controller (6) is installed with an audible and visual alarm (7). The dust removal assembly (5) comprises two extension arms (501) rotatably connected to the inner wall of the strip-shaped receiving groove (4), a plurality of dust suction pipes (502) are fixedly embedded on the lower surface of the extension arm (501), and a gas guide channel is formed in the inside of the extension arm (501). The inner wall of the strip-shaped receiving groove (4) is fixedly connected with a center partition plate (503), the center partition plate (503) is a double-layer hollow structure, the inside of the center partition plate (503) is a dust suction channel (504), and the end of the extension arm (501) is fixedly embedded with a dust suction hose (505). The inside of the dust suction channel (504) is fixedly provided with a dust detector (8), and the position of the dust detector (8) corresponds to the air outlet of the dust suction hose (505).

2. The industrial production environment quality early warning device according to claim 1, characterized in that: The inner top wall of the support shell (2) is provided with an air inlet hole (9), the position of the air inlet hole (9) corresponds to the dust suction channel (504), and the air inlet hole (9) is used for sucking the dust in the dust suction channel (504) into the inside of the support shell (2).

3. The industrial production environment quality early warning device according to claim 2, characterized in that: The inner wall of the support shell (2) is fixedly connected with a flow guide partition plate (10), the flow guide partition plate (10) is located below the air inlet hole (9), the inner wall of the support shell (2) is fixedly connected with a limiting baffle (11), the surface of the limiting baffle (11) is provided with an air pump (12), and the input end of the air pump (12) extends to the other side of the limiting baffle (11).

4. The industrial production environment quality early warning device according to claim 3, characterized in that: The surface of the limiting baffle (11) is provided with two upper and lower corresponding guide through holes, the inner wall of the guide through hole is slidably connected with a limiting rod (13), one end of the two limiting rods (13) is fixedly connected with a filter screen (25), and the other end of the two limiting rods (13) is fixedly connected with a linkage frame (14), and the upper and lower surfaces of the filter screen (25) are fixedly connected with rubber sealing sheets (26) between the rectangular support shell (2).

5. The industrial production environment quality early warning device according to claim 4, characterized in that: The surface of the limiting rod (13) is sleeved with a reset spring (15), one end of the reset spring (15) is fixedly connected with the surface of the linkage frame (14), and the other end of the reset spring (15) is fixedly connected with the surface of the limiting baffle (11).

6. The industrial production environment quality early warning device according to claim 5, characterized in that: The back surface of the support shell (2) is fixedly installed with a driving box (16), the surface of the driving box (16) is fixedly provided with a driving motor (17), the output shaft of the driving motor (17) extends to the inside of the driving box (16), and a driving wheel (18) is fixedly arranged, the inner wall of the driving box (16) is rotatably provided with a driven wheel (19), and the driving wheel (18) and the driven wheel (19) are drivingly connected through a transmission belt.

7. The industrial production environment quality early warning device according to claim 6, characterized in that: The surfaces of the driving wheel (18) and the driven wheel (19) are fixedly connected with transmission rods (20), one end of the two transmission rods (20) extends to the inside of the support shell (2), and the end of the transmission rod (20) is fixedly provided with a linkage cam (21), and the linkage cam (21) is lapped with the surface of the linkage frame (14).

8. The industrial production environment quality early warning device according to claim 1, characterized in that: The top of the support column (3) is fixedly connected with two positioning plates (22), the surface of the positioning plate (22) is provided with a bolt hole, the inner wall of the bolt hole is threadedly connected with a positioning bolt (23), the surface of the extension arm (501) is fixedly connected with a positioning block (24), and the upper surface of the positioning block (24) is provided with a threaded groove matched with the positioning bolt (23).

Citation Information

Patent Citations

  • Industrial production environment quality early warning device

    CN214472581U