Efficient mixed chlorinated polyethylene reaction kettle
By introducing adjustable baffles and double-layer stirring blades into the reactor, the problems of uneven material mixing and high maintenance costs are solved, and efficient mixing and low-cost reactor operation are achieved.
Patent Information
- Application Number
- CN202422704371.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-06
AI Technical Summary
The baffles of existing reactors are fixed, resulting in uneven material mixing, low reaction efficiency, and high maintenance costs. The single agitator structure affects the reaction quality and efficiency.
The adjustable baffle device and double-layer stirring blade design, combined with the guide tube, can achieve the circulation and sufficient mixing of the materials, and the detachable baffle can reduce maintenance costs.
It improves material mixing efficiency and reaction efficiency, avoids dead corners and blind spots, reduces maintenance costs, extends equipment life, and improves product quality.
Smart Images
Figure CN223464822U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of reaction kettle, specifically relates to a high -efficient mixed type chlorinated polyethylene reaction kettle. BACKGROUND
[0002] In the field of chemical equipment design, the reaction kettle is a common equipment for chemical reaction. The design and operation of the reaction kettle have an important influence on the efficiency and quality of the chemical reaction. Among them, the baffle design in the reaction kettle is one of the keys, which can affect the flow state of the material, thereby affecting the mixing effect and reaction efficiency of the material. In actual operation, it is usually necessary to adjust the position and number of the baffle to optimize the flow field in the reaction kettle, so as to improve the mixing effect and reaction efficiency of the material, make the chlorine content of the produced chlorinated polyethylene particles uniform, and improve the product quality.
[0003] However, in the prior art, the baffle in the reaction kettle is usually fixed, and its height and position cannot be adjusted. Although this design is simple, it cannot be adjusted according to actual needs, which may cause uneven mixing of materials, low reaction efficiency, and even formation of dead angles and blind areas in the reaction kettle, affecting the normal progress of the reaction, and even causing the occurrence of side reactions. In addition, the fixed baffle may also increase the manufacturing and maintenance cost of the reaction kettle, because once the baffle is damaged, the maintenance and replacement of the baffle are very time-consuming and laborious.
[0004] Moreover, the structure of the stirrer in the reaction kettle in the prior art is single, and the movement direction and trajectory of the stirred material are relatively single during rotation, which cannot change the stirring trajectory of the stirred material obviously, and cannot fully mix the materials during stirring, thereby prolonging the reaction time and affecting the reaction quality and efficiency.
[0005] Therefore, a chlorinated polyethylene reaction kettle for improving the mixing effect of materials is proposed to solve the existing problems. UTILITY MODEL CONTENTS
[0006] The utility model wants to solve the technical problem of providing a high -efficient mixed type chlorinated polyethylene reaction kettle that can effectively improve the mixing efficiency and effect of materials.
[0007] To solve the above technical problems, the technical scheme of the utility model is as follows: a high -efficient mixed type chlorinated polyethylene reaction kettle, including kettle body, stirring device and baffle device installed in the kettle body;The stirring device includes a driving motor and a stirring shaft, the bottom end and the middle position of the stirring shaft are respectively provided with stirring blades, the outer edge of the stirring blade at the bottom end is provided with a flow guide cylinder;
[0008] The baffle device comprises a supporting seat, an adjusting screw and a baffle, the supporting seat is fixedly arranged on the inner wall of the kettle body, the adjusting screw is rotatably arranged on the supporting seat, the baffle is slidably arranged on the supporting seat, the baffle is fixedly connected with an adjusting seat, and the adjusting screw is threadedly connected with the adjusting seat.
[0009] As a preferred technical scheme, the baffle is arranged in an inclined manner relative to the inner wall of the kettle body.
[0010] As a preferred technical scheme, a gap is formed between the baffle and the inner wall of the kettle body.
[0011] As a preferred technical scheme, the baffle device is provided with two sets of left and right baffle devices.
[0012] As a preferred technical scheme, the heights of the baffles in the two sets of baffle devices in the kettle body are different.
[0013] As a preferred technical scheme, the baffle is provided with a connecting plate, and the connecting plate is fixedly connected with the adjusting seat through bolts.
[0014] Compared with the prior art, the baffle device has at least the following beneficial effects:
[0015] (1) Through the arrangement of the double-layer stirring paddle, the bottom stirring paddle and the draft tube, the shear flow during stirring is reduced to a certain extent, the axial flow and the radial flow of the paddle are fully utilized, the up-down exchange of the fluid is promoted, the up-down circulating flow is formed inside and outside the draft tube, the bottom dead angle of the kettle body is reduced, the effective volume in the kettle body is fully utilized, the liquid flow short circuit phenomenon is prevented, and the circulating capacity is enhanced.
[0016] (2) Through the adjusting screw, the adjusting seat and the slidably arranged baffle, the height of the baffle in the kettle body can be adjusted, the dead angle and the blind area formed due to the fixed position of the baffle can be avoided, the material can form a circulating flow in the kettle body, the mixing effect of the material is improved, the reaction is more sufficient, the reaction efficiency is improved, the chlorine content of the produced chlorinated polyethylene particles is uniform, and the product quality is improved.
[0017] (3) Through the arrangement of the detachable baffle, the maintenance and replacement of the baffle can be facilitated, the manufacturing cost of the reaction kettle can be reduced, the maintenance cost can be reduced, and the use efficiency of the equipment can be improved.
[0018] (4) The reaction kettle has simple structure and convenient use, can effectively improve the mixing efficiency and effect of the material, ensure the normal progress of the reaction, prolong the service life of the equipment, and improve the economic benefit. BRIEF DESCRIPTION OF DRAWINGS
[0019] The following drawings are merely intended to schematically illustrate and explain the present application, and do not limit the scope of the present application. Among them:
[0020] Figure 1 is a schematic view of the internal structure of the embodiment of the present application;
[0021] Figure 2 is a schematic view of the structure of the kettle body and the baffle device;
[0022] Figure 3 is Figure 2 is a partial enlarged view of I in FIG.
[0023] Figure 4 is a front view of the embodiment of the present application;
[0024] Figure 5 is Figure 4 is a sectional view of the structure of A-A in FIG.
[0025] Figure 6 is Figure 5 is a partial enlarged view of II in FIG.
[0026] In the figure: 10-kettle body; 20-stirring device; 21-driving motor; 22-stirring shaft; 23-stirring paddle; 24-flow guide cylinder; 30-baffle device; 31-supporting seat; 32-adjusting screw; 33-baffle; 34-adjusting seat. DETAILED DESCRIPTION
[0027] The present application will be further described below in conjunction with the drawings and embodiments. In the following detailed description, only certain exemplary embodiments of the present application are described by way of illustration. It is self-evident that those skilled in the art can make modifications to the described embodiments in various ways without departing from the spirit and scope of the present application. Therefore, the drawings and description are essentially illustrative, and are not intended to limit the scope of protection of the claims.
[0028] As Figures 1 to 6 shown, the high-efficiency mixing type chlorinated polyethylene reaction kettle comprises a kettle body 10, a stirring device 20, and a baffle device 30 installed in the kettle body 10; the stirring device 20 comprises a driving motor 21 installed on the kettle body 10 and a stirring shaft 22 installed in the kettle body 10, and the stirring shaft 22 is connected with the driving motor 21 through a shaft coupling; the above is a commonly used technology, and will not be described here.
[0029] Reference Figure 1In the embodiment, the bottom end and the middle position of the stirring shaft 22 are respectively provided with stirring paddles 23, and the synergistic effect of the double-layer stirring paddles 23 can generate more vortex and shear force, so that more complex flow patterns are formed in the mixing process of the materials, the mixing efficiency is improved, the materials are mixed in a full range of directions, a random optimal motion state is formed, higher mixing uniformity is achieved, and the mixing efficiency of the materials is improved. The outer edge of the stirring paddle 23 at the bottom end is provided with a draft tube 24, and the draft tube 24 can reduce the shear flow of the bottom end stirring paddle to a certain extent, fully utilize the axial flow and radial flow of the paddle, promote the up-down exchange of the fluid, form up-down circulating flow inside and outside the draft tube 24, reduce the bottom dead angle in the kettle body 10, fully utilize the effective volume in the kettle body 10, prevent liquid flow short circuit phenomenon, and enhance the circulating capacity.
[0030] Reference Figure 2 and Figure 4 In the embodiment, the baffle device 30 is provided with two sets of left and right, which are symmetrically arranged on the inner walls of the kettle body 10. Of course, the number of the baffle device 30 can be set according to the actual situation, which should belong to the protection range of the utility model.
[0031] Reference Figure 3 and Figure 6 The baffle device 30 comprises a support seat 31, an adjusting screw 32 and a baffle 33. The support seat 31 is provided with two and is fixedly arranged at the upper and lower ends of the inner wall of the kettle body 10. The adjusting screw 32 is rotatably installed on the support seat 31. The baffle 33 is in sliding fit with the support seat 31. Specifically, the baffle 33 is arranged in parallel with the axis of the kettle body 10. One side of the baffle 33 is in sliding connection with the support seat 31, so that the baffle 33 can move in the axial direction of the kettle body 10. By adjusting the position of the baffle 33 in the kettle body 10, the dead angle and blind area caused by the fixed position of the baffle 33 can be avoided, so as to ensure the normal reaction and avoid the occurrence of side reaction.
[0032] The baffle 33 is fixedly connected with an adjusting seat 34, and the adjusting screw 32 is in threaded connection with the adjusting seat 34. In actual use, by rotating the adjusting screw 32, the adjusting seat 34 can be moved up and down. Since the baffle 33 is in sliding connection with the support seat 31, the height of the baffle 33 in the kettle body 10 can be adjusted.
[0033] In the embodiment, the baffle 33 is provided with a connecting plate, and the connecting plate is fixedly connected with the adjusting seat 34 through bolts. In actual use, the baffle 33 is in sliding fit with the supporting seat 31, and the adjusting seat 34 is detachably connected with the baffle 33, so that the baffle 33 can be detachably installed, and the baffle 33 can be conveniently maintained and replaced, thereby reducing the manufacturing cost of the reaction kettle, reducing the maintenance cost, and improving the use efficiency of the equipment.
[0034] Preferably, the baffle 33 is arranged to be inclined relative to the inner wall of the kettle body 10, and a gap is formed between the baffle 33 and the inner wall of the kettle body 10, so that the resistance can be reduced, and the dead angle and particle accumulation at the baffle 33 can be further prevented, and the dispersion effect of the baffle 33 on the fluid can be effectively enhanced, the turbulence degree of the fluid is increased, and the mixing effect is improved.
[0035] In the initial state, the heights of the baffles 33 in the two sets of baffle devices 30 in the kettle body 10 are preferably different, that is, the top end of one baffle 33 is higher than the top end of the other baffle 33. Through the arrangement of the high and low baffles 33, the material can form a circulating flow in the kettle body 10, thereby improving the mixing effect of the material, ensuring the mixing effect of the material, improving the reaction efficiency, avoiding the side reaction caused by uneven mixing of the material, making the chlorine content of the produced chlorinated polyethylene particles uniform, and improving the product quality. At the same time, the vibration of the baffle 33 caused by the material circulating process can be reduced, thereby prolonging the service life of the baffle 33 and further reducing the cost.
[0036] In summary, the reaction kettle has simple structure and is convenient to use, can effectively improve the mixing efficiency and effect of the material, ensure the normal progress of the reaction, prolong the service life of the equipment, and improve the economic benefit.
[0037] The above merely illustrates the specific implementation manner of the present application, and is not used to limit the scope of the present application. Any equivalent changes and modifications made by any person skilled in the art without departing from the concept and principle of the present application shall fall within the scope of protection of the present application.
Claims
1. A high-efficiency mixed chlorinated polyethylene reaction kettle, comprising a kettle body, a stirring device and a baffle device installed in the kettle body; characterized in that: the stirring device comprises a driving motor and a stirring shaft, the bottom end and the middle position of the stirring shaft are respectively provided with stirring blades, and the outer edge of the stirring blade at the bottom end is provided with a flow guide cylinder; the baffle device comprises a supporting seat, an adjusting screw and a baffle, the supporting seat is fixedly arranged on the inner wall of the kettle body, the adjusting screw is rotatably arranged on the supporting seat, the baffle is in sliding fit with the supporting seat, the baffle is fixedly connected with an adjusting seat, and the adjusting screw is in threaded connection with the adjusting seat. The baffle is arranged in an inclined manner relative to the inner wall of the kettle body. A gap is formed between the baffle and the inner wall of the kettle body.
2. The high-efficiency mixed type chlorinated polyethylene reaction kettle of claim 1, wherein: The baffle device is provided with two sets of baffles.
3. The high-efficiency mixed-type chlorinated polyethylene reaction kettle of claim 2, wherein: The heights of the baffles in the two sets of baffle devices in the kettle body are different.
4. The high efficiency mixed type chlorinated polyethylene reaction kettle of claim 1, wherein: The baffle is provided with a connecting plate, and the connecting plate is fixedly connected with the adjusting seat through bolts.
5. The high-efficiency mixed chlorinated polyethylene reactor according to claim 4, characterized in that: 6. The high-efficiency mixed-type chlorinated polyethylene reaction kettle according to any one of claims 1 to 5, characterized in that: