Automatic dismounting and packaging all-in-one machine for sprayed products

By designing an automatic disassembly and packaging machine for spray products, and utilizing an ejection mechanism and a push rod mechanism to realize automatic disassembly and packaging of product parts, the problems of high labor intensity and missing parts in manual disassembly and assembly in the existing technology are solved, and work efficiency and practicality are improved.

CN223464972UActive Publication Date: 2025-10-24DONGGUAN YINGJI ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422634992.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-24
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

In the existing spraying process, product disassembly and assembly require manual operation, which is labor-intensive, prone to missing parts, wastes labor costs, and has poor practicality.

Method used

An all-in-one machine for automatic disassembly and packaging of spray products is designed, which includes a holding component and a disassembly component. The ejection mechanism and the ejector mechanism are used to realize the automatic disassembly and packaging of product parts, and the mobile material picking mechanism is used to realize the automatic arrangement and aggregation of product parts.

Benefits of technology

It realizes the automatic disassembly and packaging of product parts, improves work efficiency, reduces manual operations, enhances the flexibility and adaptability of the device, avoids missing installation, and improves practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic spraying product disassembling and packaging all-in-one machine, which relates to the technical field of product processing, and comprises a disassembling assembly, and the disassembling assembly is composed of an ejection mechanism and an ejection rod mechanism. The disassembling assembly can automatically eject the product pieces out of the product jig, disassembling is convenient, and under the cooperative use of the two movable material taking mechanisms, the operation that the ejected product pieces are placed into the blister trays and the full blister trays are placed into the rubber frame to be gathered can be automatically achieved, and the production efficiency is improved. The manual operation process is simplified, the working efficiency is greatly improved, and the problems that an existing product needs to be manually disassembled, placed and gathered after being sprayed, manual operation is needed in the manufacturing process, six to seven persons are usually needed for cooperative work, the labor intensity is large, the phenomena of neglected loading and the like are prone to occurring due to manual disassembly and assembly, and the labor cost is wasted are solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to product processing technical field, more specifically, it is especially related to spray product automatic dismounting, packing integrated machine. BACKGROUND

[0002] In the product spraying operation process, the product needs to be installed on the fixture for spraying processing, and the product needs to be manually dismounted and placed after spraying, which requires manual operation, usually six to seven people work together, the labor intensity is large, and manual dismounting is prone to missing and other phenomena, which wastes labor cost and has poor practicality. INVENTION CONTENTS

[0003] The embodiment of the present disclosure relates to a spray product automatic dismounting and packaging integrated machine, which comprises a supporting assembly and a dismounting assembly, wherein the dismounting assembly can automatically eject the product from the product fixture, which is convenient to dismount, and can automatically place the ejected product into the inner part of the blister tray and put the full blister tray into the inner part of the rubber frame under the cooperation of the two moving material taking mechanisms, which simplifies the manual operation process, greatly improves the work efficiency, and the ejecting distance of the dismounting assembly can be freely controlled, which is convenient for the ejecting and separating operation of different products and product fixtures, and has high flexibility, adaptability and practicality.

[0004] The first aspect of the present disclosure provides a spray product automatic dismounting and packaging integrated machine, which comprises a supporting assembly, the supporting assembly comprises a mounting seat, a blister tray and a rubber frame, the blister tray and the rubber frame are respectively placed on both sides of the inside of the mounting seat, and two moving material taking mechanisms are installed on the top of the mounting seat; the dismounting assembly comprises a ejecting mechanism and a ejecting rod mechanism;

[0005] The ejecting mechanism comprises a fixed seat, a placing seat, a pressing push rod, a pressing plate, a lifting disc and a ejecting push rod, the fixed seat is fixedly installed on the top of the side of the mounting seat, the placing seat is fixedly installed on the top of the fixed seat, the pressing push rod is fixedly installed on the side of the fixed seat, the pressing plate is fixedly installed on the top side of the pressing push rod, the lifting disc is inserted into the bottom of the placing seat, and the ejecting push rod is fixedly installed in the inside of the fixed seat, the top of the placing seat is provided with a product fixture, and the top of the product fixture is provided with a product piece;

[0006] The ejecting rod mechanism comprises a dismounting ejecting rod, a positioning rotating block and a main control rotating column, the dismounting ejecting rod is inserted into the inside of the lifting disc, the positioning rotating block is rotatably connected to the inside of the lifting disc, and the main control rotating column is rotatably connected to the bottom of the lifting disc, and the top of the ejecting push rod is rotatably connected to the bottom of the main control rotating column.

[0007] At least some embodiments, the rod body of the dismounting ejector pin is externally provided with threads, and the dismounting ejector pin is screwed into the inside of the positioning rotating block through the threads of the rod body, and the rod body of the dismounting ejector pin penetrates through the inside of the lifting disc.

[0008] At least some embodiments, the outside of the dismounting ejector pin is provided with a limiting groove, and the inside of the lifting disc is provided with a limiting block which is inserted into the inside of the limiting groove.

[0009] At least some embodiments, the master control rotating column and the master control rotating column are connected through a gear set.

[0010] At least some embodiments, the inside of the fixing seat and the placing seat is provided with an avoiding hole for the dismounting ejector pin to penetrate through.

[0011] At least some embodiments, the dismounting ejector pin and the positioning rotating block jointly constitute an ejection module, and the number and position of the ejection module are the same as the number and position of the product pieces on the product fixture.

[0012] Compared with the prior art, the utility model has the advantages of:

[0013] The dismounting assembly can automatically eject the product pieces from the product fixture, and is convenient to disassemble, and under the cooperation of the two moving material taking mechanisms, the product pieces that have been ejected can be automatically placed into the inside of the blister disc and the full blister disc can be automatically placed into the glue frame for collection, so that the operation process of manual operation is simplified, the work efficiency is greatly improved, the ejection distance of the dismounting assembly can be freely controlled and used, the ejection and separation operation of different product pieces and product fixtures is facilitated, and the flexibility, adaptability and practicality of the device are improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the structural schematic diagram of the utility model.

[0015] Figure 2 It is the structural schematic diagram of the utility model Figure 1 in the enlarged structure of A part.

[0016] Figure 3 It is the structural schematic diagram of the inside of the dismounting assembly of the utility model.

[0017] Figure 4 It is the structural schematic diagram of the utility model Figure 3 in the enlarged structure of B part.

[0018] Figure 5 It is the structural schematic diagram of the inside of the dismounting ejector pin when the product pieces are ejected from the product fixture. Figure 3

[0019] Figure 6 ​It is the structural schematic view of the inside of the maximum jacking distance of the dismounting assembly.

[0020] In the figure, the corresponding relationship of component name and figure number is:

[0021] 1, the loading assembly; 101, the mounting seat; 102, the blister tray; 103, the glue frame;

[0022] 2, the ejection mechanism; 201, the fixed seat; 2011, the avoiding hole; 202, the placing seat; 203, the compression push rod; 204, the pressing plate; 205, the lifting disc; 2051, the limiting block; 206, the ejection push rod;

[0023] 3, the ejector rod mechanism; 301, the dismounting ejector rod; 3011, the limiting groove; 302, the positioning rotating block; 303, the main control rotating column;

[0024] 4, the product fixture;

[0025] 5, the product piece. DETAILED DESCRIPTION

[0026] The embodiment of the utility model will be further described in detail below in combination with the drawings and examples.

[0027] As shown in the accompanying Figure 1 to the accompanying Figure 6 :

[0028] Example 1: the utility model provides a spraying product automatic dismounting and packaging integrated machine, including loading assembly 1, loading assembly 1 includes mounting seat 101, blister tray 102 and glue frame 103, blister tray 102 and glue frame 103 are placed in the both sides inside mounting seat 101 respectively, and the top of mounting seat 101 is provided with two mobile material taking mechanisms, when product piece 5 is jacked up by dismounting assembly, the mobile material taking mechanism near blister tray 102 can grab and place product piece 5 jacked up in the inside of blister tray 102, when the inside of blister tray 102 is full, another mobile material taking mechanism can place blister tray 102 in the inside of glue frame 103, until enough blister tray 102 is placed in the inside of glue frame 103, then manually take out glue frame 103 to carry out next process, and place new glue frame 103 for use, realize the automatic dismounting and packaging operation of product, still including dismounting assembly, and the dismounting assembly is composed of ejection mechanism 2 and ejector rod mechanism 3;

[0029] The ejection mechanism 2 comprises a fixing seat 201, a placing seat 202, a pressing push rod 203, a pressing plate 204, a lifting disc 205 and an ejection push rod 206. The fixing seat 201 is fixedly installed at the top of the side of the mounting seat 101, and the placing seat 202 is fixedly installed at the top of the fixing seat 201. The pressing push rod 203 is fixedly installed at the side of the fixing seat 201, and the pressing plate 204 is fixedly installed at the top side of the pressing push rod 203. The lifting disc 205 is inserted into the bottom of the placing seat 202, and the ejection push rod 206 is fixedly installed in the fixing seat 201. The product jig 4 is placed at the top of the placing seat 202, and the product piece 5 is installed at the top of the product jig 4.

[0030] The ejector rod mechanism 3 comprises a dismounting ejector rod 301, a positioning rotating block 302 and a main control rotating column 303. The dismounting ejector rod 301 is inserted into the inside of the lifting disc 205, and the positioning rotating block 302 is rotatably connected to the inside of the lifting disc 205. The main control rotating column 303 is rotatably connected to the bottom of the lifting disc 205, and the top of the ejection push rod 206 is rotatably connected to the bottom of the main control rotating column 303.

[0031] The pressing push rod 203 and the ejection push rod 206 are both electric push rod structures, and the moving material taking mechanism is a multi-axis mechanical arm structure. The specific structure and working principle are existing mature technologies, which will not be repeated here.

[0032] In the embodiment of the present disclosure, the dismounting ejector rod 301 and the positioning rotating block 302 jointly constitute an ejection module, and the number and position of the ejection module are the same as the number and position of the product piece 5 on the product jig 4. The inside of the fixing seat 201 and the placing seat 202 is provided with an avoiding hole 2011 for the dismounting ejector rod 301 to pass through. In use, the dismounting assembly can automatically lift and separate the product piece 5 on the product jig 4, without manual stripping, which is convenient to use and stable in separation. After the product jig 4 with the product piece 5 is placed on the placing seat 202, the product jig 4 is pressed by the pressing plate 204 driven by the descending pressing push rod 203, and then the dismounting ejector rod 301 is lifted by the ejection push rod 206, so that the dismounting ejector rod 301 can pass through the placing seat 202 and the product jig 4 and lift the product piece 5, so that the product piece 5 is separated from the product jig 4, for subsequent packaging operation, which is convenient and flexible to use.

[0033] In the embodiment of the present disclosure, the rod body of the ejection rod 301 is externally provided with threads, and the ejection rod 301 is screwed in the interior of the positioning rotating block 302 through the threads of the rod body. The rod body of the ejection rod 301 penetrates through the interior of the lifting disc 205. In use, the maximum ejection distance of the disassembly assembly can be regulated by the main control rotating column 303, so as to adapt to the ejection operation of different specifications of product pieces 5, and the adaptability is extremely strong. The main control rotating column 303 and the main control rotating column 303 are connected through a gear set transmission. When the main control rotating column 303 is rotated, the main control rotating column 303 can drive the positioning rotating block 302 to rotate through the gear set. The positioning rotating block 302 can drive the ejection rod 301 to move up and down in the interior of the lifting disc 205 through the threads when rotating, so as to change the initial use height. Since the single telescopic stroke of the ejection push rod 206 is fixed, the change of the initial use height of the ejection rod 301 changes the maximum ejection distance of the ejection rod 301 to the product piece 5. The regulation is convenient, the use is flexible, and the avoidance hole 2011 can also avoid the phenomenon that the ejection rod 301 rubs against the fixed seat 201 to cause the device to be stuck, and the use is stable.

[0034] In the embodiment of the present disclosure, the ejection rod 301 is externally provided with a limiting groove 3011, and the interior of the lifting disc 205 is provided with a limiting block 2051. The limiting block 2051 is inserted into the interior of the limiting groove 3011. The limiting block 2051 can limit the movement track of the ejection rod 301 through the limiting groove 3011, so that the ejection push rod 206 will not appear the phenomenon of skewing, twisting and causing the device to be stuck and invalid during regulation, and the use is stable.

[0035] The specific use mode and effect of the embodiment are as follows:

[0036] The utility model discloses, dismounting assembly can realize the operation of automatic separation of the product piece 5 on product fixture 4, need not manual peeling, convenient to use, separation is stable, after placing product fixture 4 with product piece 5 on the placing seat 202, through the compression of push rod 203 drop drive compression plate 204 tight product fixture 4, through the ejection of push rod 206 drive dismounting ejector rod 301 rise, dismounting ejector rod 301 can pass placing seat 202 and product fixture 4 and lift product piece 5, make product piece 5 and product fixture 4 separate, so that subsequent packaging operation, when product piece 5 is removed by the assembly and lifted, the mobile material taking mechanism near the blister tray 102 can lift the product piece 5 and place in the inside of the blister tray 102, when the blister tray 102 inside is full, another mobile material taking mechanism can place the blister tray 102 in the inside of the rubber frame 103, until the rubber frame 103 inside places the sufficient blister tray 102, again by artificial rubber frame 103 is taken out and carries out next step process, and places new rubber frame 103 and uses, realizes the automatic dismounting and packaging operation of product, the maximum lift distance of dismounting assembly can be regulated through main control screw column 303, thereby can adapt to the ejection operation of different specifications product piece 5, and the adaptability is extremely strong, when rotating main control screw column 303, main control screw column 303 can drive positioning rotating block 302 rotation through gear set, positioning rotating block 302 can drive dismounting ejector rod 301 up and down movement in the inside of the lifting disc 205 when rotating, change initial use height, because the ejection of push rod 206 single telescopic stroke is fixed, thereby the change of dismounting ejector rod 301 initial use height changes the maximum lift distance of dismounting ejector rod 301 to product piece 5, regulation is convenient, and flexible, and the setting of avoidance hole 2011 can also avoid the phenomenon that dismounting ejector rod 301 is in contact with fixed seat 201 and causes the device to be stuck.

[0037] In this paper, the following points need attention:

[0038] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the usual design.

[0039] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined to obtain new embodiments.

[0040] The above is only a specific embodiment of the present disclosure, but the protection scope of the present disclosure is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed in the present disclosure, which should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A spraying product automatic unpacking and packaging integrated machine, comprising: A receiving assembly (1), the receiving assembly (1) comprising a mounting seat (101), a blister tray (102) and a plastic frame (103), the blister tray (102) and the plastic frame (103) being respectively placed on both sides of the interior of the mounting seat (101), and two movable material-retrieving mechanisms being installed on the top of the mounting seat (101); characterized in that: the receiving assembly also comprises a dismantling assembly, the dismantling assembly consisting of an ejection mechanism (2) and a push rod mechanism (3); The ejection mechanism (2) comprises a fixed seat (201), a placement seat (202), a pressing push rod (203), a pressure plate (204), a lifting plate (205) and an ejection push rod (206); the fixed seat (201) is fixedly mounted on the top of the side of the mounting seat (101), and the placement seat (202) is fixedly mounted on the top of the fixed seat (201); the pressing push rod (203) is fixedly mounted on the side of the fixed seat (201), and the pressure plate (204) is fixedly mounted on the top side of the pressing push rod (203); the lifting plate (205) is plugged into the bottom of the placement seat (202), and the ejection push rod (206) is fixedly mounted inside the fixed seat (201); a product jig (4) is placed on the top of the placement seat (202), and a product part (5) is mounted on the top of the product jig (4); The ejector mechanism (3) comprises a ejector rod (301), a positioning rotating block (302) and a main control rotating column (303); the ejector rod (301) is inserted into the interior of the lifting plate (205), and the positioning rotating block (302) is rotatably connected to the interior of the lifting plate (205); the main control rotating column (303) is rotatably connected to the bottom of the lifting plate (205), and the top of the ejector push rod (206) is rotatably connected to the bottom of the main control rotating column (303).

2. The automatic dismounting and packaging integrated machine for spray products according to claim 1, characterized in that: The rod body of the removed push rod (301) is provided with a thread on the outside, and the removed push rod (301) is screwed to the inside of the positioning rotating block (302) through the rod body thread, and the rod body of the removed push rod (301) passes through the inside of the lifting plate (205).

3. The automatic dismounting and packaging integrated machine for spray products according to claim 2, characterized in that: The outside of the removal push rod (301) is provided with a limiting groove (3011), and the inside of the lifting plate (205) is provided with a limiting block (2051), and the limiting block (2051) is inserted into the inside of the limiting groove (3011).

4. The automatic dismounting and packaging integrated machine for spray products according to claim 3, characterized in that: The main control rotating columns (303) are connected to each other via a gear set.

5. The automatic dismounting and packaging integrated machine for spray products according to claim 4, characterized in that: The fixing seat (201) and the placement seat (202) are provided with an escape hole (2011) for the removal of the ejector rod (301).

6. The automatic dismounting and packaging integrated machine for spray products according to claim 5, characterized in that: The ejector rod (301) and the positioning rotating block (302) together form an ejection module, and the number and position of the ejection module are the same as the number and position of the product parts (5) on the product fixture (4).