Dispensing device for electric reactor production
The design of the clamping and moving mechanism solves the problems of unstable clamping and inaccurate dispensing in the production of reactor core columns, and realizes stable clamping and automated dispensing of reactors of different sizes, avoiding damage to the reactor surface and human intervention.
Patent Information
- Application Number
- CN202422793942.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Existing reactor core production equipment is inaccurate in position during the dispensing process and requires manual movement, making it difficult to effectively clamp reactors of different sizes. Furthermore, excessive clamping force can easily damage the reactor surface.
The device employs a clamping mechanism and a moving mechanism. The clamping mechanism uses a servo motor to drive the forward and reverse lead screws to move the positioning plate and memory foam pad for flexible clamping. The moving mechanism uses a drive motor to drive the threaded lead screw to move the dispensing cylinder for precise dispensing.
It achieves stable clamping of reactors of different sizes, avoids surface damage, and can automatically complete multi-position dispensing, making it easy to operate.
Smart Images

Figure CN223465025U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of electric reactor core column production, specifically to a point gum device for electric reactor production. BACKGROUND
[0002] The electric reactor is also called inductor, a conductor will produce magnetic field in a certain space range when electrified, so all current-carrying conductors have inductance in general sense, however, the inductance of long straight conductor is small, and the generated magnetic field is not strong, therefore, the actual electric reactor is wire wound into solenoid form, called air-core reactor, sometimes in order to make the solenoid have greater inductance, an iron core column is inserted into the solenoid, called iron core reactor, and the electric reactor core column is fixed by multiple disconnected silicon steel sheets in production, the existing electric reactor core column needs to point glue for the core column sheet in production, the point glue position is not accurate in the point glue process, and the electric reactor core column needs to be manually moved for point glue at different point glue positions, which is inconvenient to use.
[0003] The patent document CN221638612U provides a point gum device for electric reactor production, which belongs to the technical field of electric reactor core column production, comprising a base and a support, a first sliding mechanism is arranged on the support, a second sliding mechanism is arranged on the first sliding mechanism, the second sliding mechanism comprises a second drive motor, a third pulley, a fourth pulley, a second sliding block, a second sliding rail, a second connecting plate, a second clamping block, the second drive motor is fixedly installed on the first connecting plate, the third pulley and the fourth pulley are rotatably installed on the first connecting plate, a second conveying belt is arranged outside the third pulley and the fourth pulley, the second drive motor drives the third pulley to rotate, a second clamping block is fixedly installed on the second connecting plate, a threaded block is threadedly connected with the first lead screw, the threaded block is fixedly connected with the first fine adjustment mechanism, the first fine adjustment mechanism is fixedly connected with the second fine adjustment mechanism, and a glue outlet cylinder is fixedly connected to the second fine adjustment mechanism.
[0004] However, the device is not easy to position different sizes of electric reactors when clamping and fixing the electric reactors, and if the force is too large during clamping, the surface of the electric reactor is easily damaged. UTILITY MODEL CONTENTS
[0005] The main purpose of the utility model is to provide a point gum device for electric reactor production, which can effectively solve the problem of clamping different sizes of electric reactors and protecting the surface of the electric reactor during clamping in the background technology.
[0006] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:
[0007] The utility model provides an electric reactor production is with point gum device, including the work table, the edge of work table top side fixedly connected with the baffle, the surface of baffle fixedly connected with motor box, the inside fixedly connected with clamping mechanism of motor box, the top of work table fixedly connected with support frame, the surface fixedly connected with crosspiece of support frame, one side of crosspiece fixedly connected with motor box, the inside fixedly connected with moving mechanism of motor box, clamping mechanism includes the servo motor fixedly connected in the inside of motor box, the output of servo motor spline connection has the transmission rod, one end of transmission rod fixedly connected with positive and negative screw rod, the surface screw connection of positive and negative screw rod has the locating plate, the upper surface of locating plate fixedly connected with memory foam pad, moving mechanism includes the drive motor fixedly connected in the inside of motor box, the output fixedly connected with screw rod of drive motor, the surface screw connection of screw rod has the fixed plate, the surface fixedly connected with hydraulic rod of fixed plate, the end fixedly connected with point gum cylinder of hydraulic rod.
[0008] Preferably, the surface of the fixed plate is provided with a connecting hole, and the inside of the connecting hole is slidably connected with a positioning rod.
[0009] Preferably, the two sides of the positioning rod are fixedly connected with extension blocks, and the extension blocks are fixedly connected to the surface of the crosspiece.
[0010] Preferably, the screw rod is rotatably connected to the inside of the crosspiece, and the inside of the crosspiece is provided with a connecting groove.
[0011] Preferably, one end of the positive and negative screw rod is rotatably connected with a rotating shaft, and the rotating shaft is fixedly connected to the surface of the baffle.
[0012] Preferably, the bottom of the locating plate is provided with a limiting block, and the limiting block is slidably connected to the inside of a sliding groove provided on the surface of the workbench.
[0013] Preferably, the bottom of the workbench is fixedly connected with a storage box, the inside of the storage box is provided with a sliding rail, the inside of the sliding rail is slidably connected with a drawer, and the surface of the drawer is fixedly connected with a handle.
[0014] Preferably, the bottom of the storage box is fixedly connected with four supporting legs in a rectangular array, the lower surface of each supporting leg is sleeved with an anti-skid sleeve, and one side of the supporting leg is fixedly connected with a reinforcing rod.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1、The utility model discloses a through the setting of clamping mechanism, when clamping the electric reactor, the electric reactor is placed in the middle part of two positioning plates, then the servo motor in one side motor box is started, and the servo motor drives the positive and negative screw rod of the tail end to rotate through the transmission rod, and the two positioning plates of the screw thread connection on the positive and negative screw rod will move relatively on the positive and negative screw rod, and the electric reactor in the middle part is clamped and fixed firmly, and memory sponge pad is arranged on the upper surface of the positioning plate, and the memory sponge pad has good flexibility and resilience, and can be deformed properly according to the shape and size of the electric reactor, so as to provide uniform clamping force, that is, the electric reactor of different sizes can be clamped and fixed, and the surface of the electric reactor can be effectively avoided from being damaged by too large clamping force.
[0017] 2、The utility model discloses a through the setting of moving mechanism, when dispensing, need to carry out dispensing to multiple positions on the surface of electric reactor, can start the drive motor in motor box at this moment, and the drive motor drives the screw rod of the tail end to rotate, makes the fixed plate of screw thread connection on the screw rod surface screw thread move left and right, and after the fixed plate drives the dispensing cylinder on the surface to move to the appropriate position, starts the hydraulic rod on the top of dispensing cylinder, and the dispensing cylinder is adhered to the surface of electric reactor and completes the dispensing operation of drive motor, so as to reach the effect that the multiple positions on the surface of electric reactor are dispensed, and reduce manual intervention, convenient operation. ACCOUNT OF DRAWINGS
[0018] Figure 1 It is the overall view of the utility model;
[0019] Figure 2 It is the clamping mechanism view of the utility model;
[0020] Figure 3 It is the moving mechanism view of the utility model;
[0021] Figure 4 It is the workbench view of the utility model.
[0022] In the drawing: 1, workbench;2, baffle;3, motor box;4, clamping mechanism;401, servo motor;402, transmission rod;403, positive and negative screw rod;404, positioning plate;405, memory sponge pad;5, support frame;6, cross bar;7, motor box;8, moving mechanism;801, drive motor;802, screw rod;803, fixed plate;804, hydraulic rod;805, dispensing cylinder;9, positioning rod;10, extension block;11, rotating shaft;12, limit block;13, storage box;14, drawer;15, handle;16, support leg;17, reinforcing rod. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0024] Please refer to Figure 1 Figure 4 The utility model provides a kind of technical solutions: a point gum device for electric reactor production, including workbench 1, the edge of one side of the top surface of workbench 1 is fixedly connected with baffle 2, the surface of baffle 2 is fixedly connected with motor box 3, the inside of motor box 3 is fixedly connected with clamping mechanism 4, by the setting of clamping mechanism 4, different sizes of electric reactor can be clamped and fixed, the top surface of workbench 1 is fixedly connected with support frame 5, the surface of support frame 5 is fixedly connected with cross bar 6, one side of cross bar 6 is fixedly connected with motor box 7, the inside of motor box 7 is fixedly connected with moving mechanism 8, by the setting of moving mechanism 8, the effect that point gum is carried out to multiple positions on the surface of electric reactor is achieved, human intervention is reduced, and it is convenient to operate.
[0025] Please refer to Figure 2 Clamping mechanism 4 includes servo motor 401 fixedly connected in the inside of motor box 3, the output end of servo motor 401 is spline-connected with transmission rod 402, one end of transmission rod 402 is fixedly connected with positive and negative screw rod 403, the surface of positive and negative screw rod 403 is threadedly connected with positioning plate 404, the upper surface of positioning plate 404 is fixedly connected with memory foam pad 405;
[0026] Electric reactor is placed in the middle of two positioning plates 404, then servo motor 401 in the inside of one side motor box 3 is started, servo motor 401 drives the rotation of end positive and negative screw rod 403 through transmission rod 402, two positioning plates 404 threadedly connected on the surface of positive and negative screw rod 403 will relatively move on positive and negative screw rod 403, and firmly clamps and fixes electric reactor in the middle, and memory foam pad 405 is arranged on the upper surface of positioning plate 404, memory foam pad 405 has good flexibility and resilience, can be deformed appropriately according to the shape and size of electric reactor, to provide uniform clamping force, so that different sizes of electric reactor can be clamped and fixed, and electric reactor surface can also be effectively avoided from being damaged due to excessive clamping force.
[0027] Please refer to Figure 3 The moving mechanism 8 comprises a driving motor 801 fixedly connected to the inside of the motor box 7, the output end of the driving motor 801 is fixedly connected with a threaded lead screw 802, the surface of the threaded lead screw 802 is threadedly connected with a fixed plate 803, the surface of the fixed plate 803 is fixedly connected with a hydraulic rod 804, and the tail end of the hydraulic rod 804 is fixedly connected with a dispensing cylinder 805;
[0028] The driving motor 801 in the motor box 7 is started, the driving motor 801 drives the threaded lead screw 802 at the tail end to rotate, so that the fixed plate 803 threadedly connected with the surface of the threaded lead screw 802 moves left and right on the threaded lead screw 802, the fixed plate 803 drives the surface of the dispensing cylinder 805 to move to a suitable position, and then the hydraulic rod 804 at the top of the dispensing cylinder 805 is started, the hydraulic rod 804 drives the dispensing cylinder 805 to adhere to the surface of the reactor to complete the dispensing work, thereby achieving the effect of dispensing on multiple positions of the surface of the reactor, reducing manual intervention and being convenient to operate.
[0029] Please refer to Figure 1 - Figure 4 The surface of the fixed plate 803 is provided with a connecting hole, the connecting hole is slidably connected with a positioning rod 9, both sides of the positioning rod 9 are fixedly connected with an extension block 10, the extension block 10 is fixedly connected to the surface of the cross rod 6, the threaded lead screw 802 is rotatably connected to the inside of the cross rod 6, the inside of the cross rod 6 is provided with a connecting groove, one end of the reverse screw rod 403 is rotatably connected with a rotating shaft 11, the rotating shaft 11 is fixedly connected to the surface of the baffle 2, the bottom of the positioning plate 404 is provided with a limiting block 12, the limiting block 12 is slidably connected in the sliding groove provided on the surface of the workbench 1, the bottom of the workbench 1 is fixedly connected with a storage box 13, the inside of the storage box 13 is provided with a sliding rail, the inside of the sliding rail is slidably connected with a drawer 14, the surface of the drawer 14 is fixedly connected with a handle 15, the bottom of the storage box 13 is fixedly connected with four supporting legs 16 in a rectangular array, the lower surface of each supporting leg 16 is sleeved with an anti-skid sleeve, and one side of each supporting leg 16 is fixedly connected with a reinforcing rod 17.
[0030] The positioning rod 9 is convenient for fixing the fixed plate 803, the rotating shaft 11 is convenient for driving the reverse screw rod 403 to rotate, the limiting block 12 is convenient for positioning the positioning plate 404, the drawer 14 is convenient for being opened by pulling the handle 15, and the reinforcing rod 17 installed on the surface of the supporting leg 16 can improve the stability of the supporting leg 16.
[0031] Working principle: when the reactor is clamped, the reactor is placed in the middle of the two positioning plates 404, then the servo motor 401 inside the motor box 3 on one side is started, the servo motor 401 drives the end of the positive and negative lead screw 403 to rotate through the transmission rod 402, the two positioning plates 404 threaded on the surface of the positive and negative lead screw 403 will move relatively on the positive and negative lead screw 403, and the reactor in the middle is clamped and fixed firmly, and memory foam pads 405 are arranged on the upper surfaces of the positioning plates 404, the memory foam pads 405 have good flexibility and resilience, and can be deformed appropriately according to the shape and size of the reactor, so as to provide uniform clamping force, that is, different sizes of reactors can be clamped and fixed;
[0032] When dispensing, multiple positions on the surface of the reactor need to be dispensed, at this time the drive motor 801 inside the motor box 7 can be started, the drive motor 801 drives the end of the threaded lead screw 802 to rotate, so that the fixed plate 803 threaded on the surface of the threaded lead screw 802 moves left and right on the threaded lead screw 802, the fixed plate 803 drives the surface of the dispensing cylinder 805 to move to the appropriate position, then the hydraulic rod 804 on the top of the dispensing cylinder 805 is started, the hydraulic rod 804 drives the dispensing cylinder 805 to adhere to the surface of the reactor to complete the dispensing work.
[0033] The above is the working process of the whole device, and the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.
[0034] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A dispensing device for the production of a reactor, comprising a worktable (1), characterized in that: The top side of the workbench (1) is fixedly connected with a baffle (2), the surface of the baffle (2) is fixedly connected with a motor box (3), the inside of the motor box (3) is fixedly connected with a clamping mechanism (4), the top surface of the workbench (1) is fixedly connected with a support frame (5), the surface of the support frame (5) is fixedly connected with a cross bar (6), one side of the cross bar (6) is fixedly connected with a motor box (7), the inside of the motor box (7) is fixedly connected with a moving mechanism (8), The clamping mechanism (4) comprises a servo motor (401) fixedly connected to the inside of the motor box (3), the output end of the servo motor (401) is spline connected with a transmission rod (402), one end of the transmission rod (402) is fixedly connected with a reversible screw rod (403), the surface of the reversible screw rod (403) is threadedly connected with a positioning plate (404), the upper surface of the positioning plate (404) is fixedly connected with a memory foam pad (405); The moving mechanism (8) comprises a driving motor (801) fixedly connected to the inside of the motor box (7), the output end of the driving motor (801) is fixedly connected with a threaded screw rod (802), the surface of the threaded screw rod (802) is threadedly connected with a fixed plate (803), the surface of the fixed plate (803) is fixedly connected with a hydraulic rod (804), the distal end of the hydraulic rod (804) is fixedly connected with a dot gluing cylinder (805). 2.The point glue device for producing a reactor according to claim 1, characterized in that: The surface of the fixed plate (803) is provided with a connecting hole, and the inside of the connecting hole is slidably connected with a positioning rod (9).
3. The dispensing device for producing a reactor according to claim 2, characterized in that: Both sides of the positioning rod (9) are fixedly connected with extension blocks (10), and the extension blocks (10) are fixedly connected to the surface of the cross bar (6).
4. The dispensing device for producing a reactor according to claim 1, characterized in that: The threaded screw rod (802) is rotatably connected to the inside of the cross bar (6), and the inside of the cross bar (6) is provided with a connecting groove.
5. The dispensing device for producing a reactor according to claim 1, characterized in that: One end of the reversible screw rod (403) is rotatably connected with a rotating shaft (11), and the rotating shaft (11) is fixedly connected to the surface of the baffle (2).
6. The dispensing device for producing a reactor according to claim 1, characterized in that: The bottom of the positioning plate (404) is provided with a limiting block (12), and the limiting block (12) is slidably connected to the inside of a sliding groove formed on the surface of the workbench (1).
7. The dispensing device for producing a reactor according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected with a storage box (13), the inside of the storage box (13) is provided with a sliding rail, the inside of the sliding rail is slidably connected with a drawer (14), and the surface of the drawer (14) is fixedly connected with a handle (15).
8. The dispensing device for producing a reactor according to claim 7, characterized in that: The bottom of the storage box (13) is fixedly connected with four supporting legs (16) in a rectangular array, the lower surface of each supporting leg (16) is sleeved with an anti-skid sleeve, and one side of each supporting leg (16) is fixedly connected with a reinforcing rod (17).
Citation Information
Patent Citations
Dispensing device for electric reactor production
CN221638612U