Ultraviolet curing box

By using a rotating carrier and multiple UV lamps in the UV curing box, combined with a reflective surface and ventilation mechanism, the problem of uneven curing in the UV curing box is solved, uniform curing of the product and stable operation of the equipment are achieved, and the curing speed and quality are improved.

CN223465054UActive Publication Date: 2025-10-24SUZHOU WENWU SYST ENG CO LTD
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Patent Information

Application Number
CN202422627641.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-24
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The position of the ultraviolet lamp in the existing ultraviolet curing box is fixed and the irradiation direction cannot be changed, resulting in uneven curing of the product and reducing the curing speed and quality.

Method used

A rotating carrier and multiple UV lamps are used, combined with a reflective surface and a ventilation mechanism to achieve uniform irradiation and heat dissipation of the product. The carrier drives the product to rotate, so that the UV lamp can evenly irradiate the sides of the product, enhance the light intensity through the reflective surface, and use the ventilation mechanism to discharge heat and exhaust gas.

Benefits of technology

It achieves uniform curing of the product, improves curing speed and quality, enhances light intensity through the reflective surface, reduces light loss, and maintains stable operation of the equipment through the ventilation mechanism.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223465054U_ABST
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Abstract

The utility model belongs to the technical field of curing equipment, and discloses an ultraviolet curing box which comprises a box body, a carrying table, a driving piece and a plurality of ultraviolet lamps. According to the ultraviolet curing box provided by the utility model, the product is driven by the carrying table to rotate along with the carrying table, so that ultraviolet rays emitted by the ultraviolet lamp can uniformly irradiate the peripheral side of the product, namely, the product can be uniformly irradiated, and the curing speed and the curing quality are further facilitated. In addition, a plurality of ultraviolet lamps arranged on the periphery of the carrying table irradiate the product on the carrying table, and the curing speed can be further increased.
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Description

TECHNICAL FIELD

[0001] The utility model relates to solidification equipment technical field especially relates to a ultraviolet curing box. BACKGROUND

[0002] At present, many products need to carry out the adhesion through the glue between two components in the production process, and usually need to use ultraviolet curing box to solidify the glue after the adhesion.

[0003] But the position of the ultraviolet light in most of the existing ultraviolet curing box is fixed and can only carry out the fixed straight line direction irradiation, and cannot change its irradiation direction, leading to the product cannot be irradiated uniformly, thus reducing the solidification speed and solidification quality.

[0004] Therefore, the above problem needs to be solved. INVENTION CONTENTS

[0005] The utility model aims at providing a ultraviolet curing box to irradiate the product uniformly, thereby improving the solidification speed and solidification quality.

[0006] In order to achieve this purpose, the utility model adopts the following technical scheme:

[0007] A kind of ultraviolet curing box, comprising:

[0008] Box, inside having working cavity, the box door is hinged on the box, to close the working cavity;

[0009] Carrying platform, rotation is arranged in the working cavity, the carrying platform is used to carry product;

[0010] Driving part, it is arranged in the working cavity, the driving part is configured as driving the carrying platform rotation;

[0011] Multiple ultraviolet lamps, respectively arranged on the inner side wall of the working cavity, and located at the periphery of the carrying platform, to irradiate the product on the carrying platform.

[0012] As preferably, the inner side wall of the working cavity is provided with reflecting surface, the reflecting surface is configured to reflect the ultraviolet emitted by the ultraviolet lamp.

[0013] As preferably, the reflecting surface is arranged on all the inner side walls of the working cavity.

[0014] As preferably, the inner side wall of the working cavity is made of mirror stainless steel material to form the reflecting surface.

[0015] As preferably, the ultraviolet curing box further includes ventilation mechanism, the ventilation mechanism is configured to exhaust the heat and waste gas in the working cavity.

[0016] As preferably, the ventilation mechanism comprises;

[0017] A casing is embedded in the air exchange opening;

[0018] A fan wheel is rotatably arranged in the casing;

[0019] A rotor motor is arranged in the casing, and the rotor motor is in driving connection with the fan wheel to drive the fan wheel to rotate.

[0020] As preferably, the inner side wall of the working cavity is filled with thermal insulation material to keep the working cavity warm.

[0021] As preferably, an observation window is formed on the box door, and a light shielding film is attached to the observation window, and the light shielding film is configured to filter ultraviolet rays.

[0022] As preferably, a partition is arranged inside the box body, and the partition divides the inner cavity of the box body into the working cavity and a storage cavity, and the storage cavity stores products processed by the working cavity.

[0023] As preferably, the working cavity and the storage cavity are arranged in an up-down manner, and the working cavity is above the storage cavity.

[0024] The beneficial effects of the present application are as follows:

[0025] The ultraviolet curing box provided by the present application drives the products to rotate together through the carrier, so that the ultraviolet rays emitted by the ultraviolet lamps can uniformly irradiate the circumferential side of the products, that is, the products can be uniformly irradiated, thereby helping to improve the curing speed and curing quality. In addition, the products on the carrier can be further improved in curing speed by being irradiated by the plurality of ultraviolet lamps arranged around the carrier. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 is a structural diagram of the ultraviolet curing box provided by the present application Figure One ;

[0027] Figure 2 is a structural diagram of the ultraviolet curing box provided by the present application Figure Two ;

[0028] Figure 3 is a structural diagram of the ultraviolet curing box provided by the present application without a box door

[0029] Figure 4 is a structural diagram of the carrier and the driving member provided by the present application.

[0030] In the drawings:

[0031] 1, box; 11, working chamber; 12, box door; 121, observation window; 13, partition; 2, carrier; 3, driving member; 4, ultraviolet lamp; 5, reflecting surface; 6, ventilation mechanism. DETAILED DESCRIPTION

[0032] The application will be further described below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are intended to be merely illustrative of the application and not in limitation thereof. It should also be noted that, for the purpose of brevity of description, only the parts of the drawings that are pertinent to the application are shown.

[0033] In the description of the application, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood in a broad sense, for example, it can be fixedly connected, or detachably connected, or integrated; it can be mechanically connected, or electrically connected; it can be directly connected, or indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.

[0034] In the present application, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include the direct contact of the first and second features, or the indirect contact of the first and second features through another feature between them. Moreover, the "upper", "upper" and "upper" of the first feature to the second feature includes the vertical and oblique above of the first feature to the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "lower", "lower" and "lower" of the first feature to the second feature includes the vertical and oblique below of the first feature to the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0035] In the description of the present embodiment, the terms "upper", "lower", "left", "right", and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0036] Please refer to Figures 1 to 4The embodiment provides a UV curing box, which comprises a box body 1, a carrier table 2, a driving member 3 and a plurality of UV lamps 4. The box body 1 has a working cavity 11 inside, and a box door 12 is hinged to the box body 1 to close the working cavity 11. The carrier table 2 is rotationally arranged in the working cavity 11 and is used for carrying products. The driving member 3 is arranged in the working cavity 11 and is configured to drive the carrier table 2 to rotate. The plurality of UV lamps 4 are arranged on the inner side walls of the working cavity 11 and are located around the carrier table 2 to irradiate the products on the carrier table 2.

[0037] In the embodiment, the driving member 3 is composed of a rotating motor and a stepless speed regulator to control the rotating speed of the carrier table 2, and the rotating speed can be adjusted in the range of 1r-10r / min. In this way, the rotating speed of the carrier table 2 can be adjusted according to different products, and the applicability is high. The basic structure of the rotating motor is composed of a stator, a rotor and an air gap. The stator is fixed, and the rotor is movable, and they are separated by a thin air gap. A plurality of coils are arranged on the stator and the rotor as required, and the purpose is to generate a magnetic field in the air gap. The rotating motor is an electromechanical energy conversion device, which can convert electrical energy into mechanical energy, and also can convert mechanical energy into electrical energy. Since the mechanical system and the electrical system are two different systems, the energy conversion must have an intermediate medium, and this task is completed by the coupling magnetic field composed of the air gap. In other feasible embodiments, the driving member 3 can select any rotating driving structure in the prior art, and the embodiment does not make any requirement and limitation on this.

[0038] During curing, the box door 12 is opened first, then the products are placed on the carrier table 2, then the box door 12 is closed, the UV lamps 4 are turned on, the driving member 3 is started, the carrier table 2 rotates to drive the products to rotate, and meanwhile, the UV lamps 4 continuously irradiate the products. In this way, the products are driven to rotate together by the carrier table 2, so that the ultraviolet rays emitted by the UV lamps 4 can irradiate the circumferential side of the products uniformly, that is, the products can be uniformly irradiated, and then the curing speed and the curing quality are improved. In addition, the products on the carrier table 2 are irradiated by the plurality of UV lamps 4 arranged around the carrier table 2, and the curing speed is further improved.

[0039] In the embodiment, the UV lamps 4 are six. Further, the UV lamps 4 are preferably UVLED lamps, and the specific structure of the UVLED lamp is mainly composed of InGaN quantum wells clamped in a thin GaN sandwich structure. By changing the relative proportion of InN-GaN in the InGaN quantum well, the emission wavelength can be adjusted to cover different ultraviolet light bands. The light source wavelength can be selected, such as 365nm, 395nm and the like, which will not be described in detail.

[0040] To further improve the curing speed, the inner side wall of the working cavity 11 is provided with a reflecting surface 5, which is configured to reflect the ultraviolet light emitted by the ultraviolet lamp 4. In this way, the light emitted by the ultraviolet lamp 4 can be refracted to the product through the reflecting surface 5, thereby helping to improve the light intensity on the product.

[0041] To further improve the light intensity on the product and reduce light loss, the inner side wall of the working cavity 11 is provided with a reflecting surface 5. In this way, the light emitted by the ultraviolet lamp 4 can be refracted multiple times in the working cavity 11, thereby improving the light intensity on the product. In this embodiment, the inner side wall of the working cavity 11 is made of mirror stainless steel material to form the reflecting surface 5. It can be understood that the reflecting surface 5 made of stainless steel material has simple structure and low production cost. The specific material of the mirror stainless steel includes stainless steel, nickel and molybdenum alloy. The mirror stainless steel is made by special polishing treatment, and when the surface quality reaches "8K" level, it is as bright as a mirror.

[0042] Generally, a large amount of heat and waste gas will be generated during the curing process. If the working cavity 11 is not cooled and the waste gas is not discharged in time, it is easy to cause the ultraviolet curing box to fail. Therefore, the ultraviolet curing box also includes a ventilation mechanism 6, which is configured to discharge the heat and waste gas in the working cavity 11.

[0043] Specifically, the ventilation mechanism 6 includes a casing, an impeller and a rotor motor. The casing is embedded in the air exchange opening of the box body 1, and is usually made of galvanized steel plate or high-quality cold-rolled plate, which has smooth lines, heat resistance, moisture resistance and long service life. The impeller is rotatably arranged in the casing, and is formed by riveting the front disc, the middle disc and the front multi-wing arc type blade. After strict dynamic and static balance correction, the impeller ensures stable operation, high efficiency and low noise. The rotor motor is arranged in the casing and is in transmission connection with the impeller to drive the impeller to rotate, so as to exchange air between the inside and outside of the working cavity 11 and discharge the heat in the working cavity 11. The rotor motor usually adopts an outer rotor design, which makes the fan have small vibration and low noise during operation, and is suitable for use in environments with high noise requirements. It should be noted that the fan is preferably an air conditioning type fan, and the working principle of the air conditioning type fan is based on the principle of the centrifugal fan. When the high-temperature and high-pressure refrigerant vapor from the compressor passes through the condenser, the heat is transferred to the outside air by the condensing fan, so that it is condensed into a liquid. Then, the liquid vaporizes by passing through the expansion valve into the evaporator, absorbing the heat in the air outside the pipe, thereby achieving the refrigeration effect. Of course, in other embodiments, a high-precision temperature control instrument can also be provided, which sets multiple temperature and time controls and supports a cycle control mode. The temperature control output power is calculated by a microcomputer to ensure high precision and high efficiency.

[0044] It is worth noting that if the curing work is carried out in an environment with low temperature, the glue is prone to slow curing speed due to the inability to heat in time. In order to avoid this problem, the inner side wall of the working cavity 11 is filled with heat preservation material to heat preservation of the working cavity 11. It should be noted that the heat preservation material can be selected from expanded polystyrene foam board, extruded polystyrene foam board, rigid polyurethane foam, phenolic resin foam, and preferably rigid polyurethane foam plastic used in refrigerator equipment.

[0045] In order to facilitate the staff to control the curing process, the box door 12 is provided with an observation window 121, so that the staff can monitor the curing process of the working cavity 11 through the observation window 121. Excessive ultraviolet radiation can cause damage to the eyes, skin and other parts of the staff. Therefore, the observation window 121 is covered with a light shielding film, which is configured to filter ultraviolet rays. It should be noted that the main materials of the light shielding film include polyester, polyethylene film, PVC film and polytetrafluoroethylene film. Polyester is a common light shielding material that can have light shielding effect after treatment. Polyethylene film has the characteristics of light weight, good light transmission, weather resistance and corrosion resistance. The PVC film has high tensile strength and waterproof performance, and is suitable for various climate conditions. The polytetrafluoroethylene film has excellent high temperature resistance and self-cleaning properties, and is suitable for use in high temperature environment.

[0046] In this embodiment, the box body 1 is provided with a partition plate 13, which divides the inner cavity of the box body 1 into a working cavity 11 and a storage cavity (not marked in the figure). The storage cavity stores the products treated by the working cavity 11. In this way, the storage cavity can be used to store the products treated by the working cavity 11, which is more convenient for taking, placing and storing. In particular, the working cavity 11 and the storage cavity are arranged above and below, and the working cavity 11 is located above the storage cavity. The two cavities are independently arranged, which not only facilitates taking, placing and storing, but also effectively reduces the heat conduction from the working cavity 11 to the products in the storage cavity, thereby making the storage safer.

[0047] In this embodiment, the box body 1 is further provided with a roller at the bottom, which can facilitate the movement of the box body, greatly facilitating the demand for use in different occasions.

[0048] The ultraviolet curing box of the utility model has simple structure, can drive the product to rotate through the loading platform 2, realize different angle irradiation of the product, and has good effect.

[0049] Obviously, the above embodiments of the present application are merely examples for clearly illustrating the present application, and are not intended to limit the implementation modes of the present application. For those skilled in the art, various obvious changes, re-adjustments and replacements can be made without departing from the protection scope of the present application. Here, it is not necessary and also impossible to enumerate all the implementation modes. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application claim.

Claims

1. An ultraviolet curing box characterized by comprising: The utility model relates to a kind of ultraviolet curing box, including: Box (1), inside with working chamber (11), the box (1) is hinged with box door (12) on, to close the working chamber (11); Carry platform (2), rotation is arranged in the working chamber (11), the carry platform (2) is used to carry product; Driving part (3), it is arranged in the working chamber (11), the driving part (3) is configured as driving the carry platform (2) rotation; Multiple ultraviolet lamps (4), it is arranged on the inner side wall of the working chamber (11) respectively, and located the periphery of the carry platform (2), to illuminate the product on the carry platform (2).

2. The UV curing box according to claim 1, wherein, The inner side wall of the working chamber (11) is provided with reflecting surface (5), the reflecting surface (5) is configured as reflecting the ultraviolet that the ultraviolet lamp (4) emits.

3. The UV curing box according to claim 2, wherein, The reflecting surface (5) is arranged on all the inner side walls of the working chamber (11).

4. The UV curing box according to claim 3, wherein, The inner side wall of the working chamber (11) is made of mirror stainless steel material, to form the reflecting surface (5).

5. The UV curing box according to claim 1, wherein, The ultraviolet curing box further includes ventilation mechanism (6), the ventilation mechanism (6) is configured to discharge the heat and waste gas in the working chamber (11).

6. The ultraviolet curing box according to claim 5, wherein The ventilation mechanism (6) includes: Machine shell, the box (1) is provided with air exchange opening, the machine shell is embedded in the air exchange opening; Impeller, rotation is arranged in the machine shell; Rotor motor, it is arranged in the machine shell, the rotor motor is drivingly connected with the impeller, to drive the impeller rotation.

7. The UV curing box according to claim 1, wherein, The inner side wall of the working chamber (11) is filled with heat preservation material, to heat preservation the working chamber (11).

8. The UV curing box according to claim 1, wherein, The box door (12) is provided with observation window (121), the observation window (121) is pasted with light shielding film, the light shielding film is configured to filter ultraviolet.

9. The ultraviolet curing box according to claim 1, wherein The box (1) is provided with baffle (13) inside, the baffle (13) divides the inner cavity of the box (1) into the working chamber (11) and storage chamber, the storage chamber stores the product after being processed by the working chamber (11).

10. The ultraviolet curing box according to claim 9, wherein The working chamber (11) and the storage chamber are arranged above and below, and the working chamber (11) is located above the storage chamber.