Pulse tank for pulse shock wave soot blower

By designing a pulse tank for a pulse shock wave soot blower, pulse shock waves are generated by utilizing the pressure difference between the high-pressure chamber and the low-pressure chamber, solving the problems of low efficiency and high energy consumption in traditional soot blowing methods, and achieving efficient and low-cost ash removal and improved equipment safety.

CN223465246UActive Publication Date: 2025-10-24DALIAN HUTAN MASCH CO LTD
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Patent Information

Application Number
CN202422734414.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-24
Estimated Expiration
2034-11-11

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  • Figure CN223465246U_ABST
    Figure CN223465246U_ABST
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Abstract

The utility model discloses a pulse tank for a pulse shock wave soot blower, the pulse tank for the pulse shock wave soot blower is characterized in that the core component of the pulse tank for the pulse shock wave soot blower is a pulse tank. The pulse tank comprises a cylindrical tank body, an air inlet, an air outlet, an ignition device and a control unit. The internal structure of the tank body is elaborately designed, the partition plate is arranged, the internal space of the tank body is ingeniously divided into two independent cavities, namely the high-pressure cavity and the low-pressure cavity, the structure is simple, cost is low, and manufacturing and maintenance are easy; through the design of the high-pressure chamber and the low-pressure chamber, stable pulse shock waves can be generated, and the soot blowing efficiency is improved; due to the arrangement of the control unit, generation of pulse shock waves has high controllability, the ignition time and frequency can be adjusted according to actual needs, and the optimal soot blowing effect is achieved; the use of high-strength steel ensures the safety and durability of the pulse tank.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pulse tank technical field, and the specific field is a pulse tank for pulse shock wave soot blower. BACKGROUND

[0002] In the related art, in the thermal power generation, chemical industry, metallurgy and other industries, the surface of the boiler, heat exchanger and other equipment will gradually accumulate dust and dirt during operation, which not only affects the heat exchange efficiency of the equipment, but also causes the operation efficiency of the equipment to decrease, and even causes safety accidents.

[0003] In the process of implementing the embodiments of the present disclosure, it is found that at least the following problems exist in the related art:

[0004] The traditional soot blowing method includes mechanical type, acoustic type, steam type and the like, but these methods have the disadvantages of low efficiency, high energy consumption, damage to equipment and the like. UTILITY MODEL CONTENT

[0005] The utility model discloses a pulse tank for pulse shock wave soot blower to solve the problems in the background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a pulse tank for pulse shock wave soot blower, a pulse tank for pulse shock wave soot blower, and the core component is a pulse tank. The pulse tank includes a cylindrical tank body, an air inlet, an air outlet, an ignition device and a control unit. The internal structure of the tank body is carefully designed, a baffle is arranged, the internal space of the tank body is ingeniously divided into two independent chambers, which are a high-pressure chamber and a low-pressure chamber. The air inlet is located on one side of the high-pressure chamber of the tank body, and its main function is to fill compressed air or other gas into the high-pressure chamber for subsequent use. The air outlet is located on one side of the low-pressure chamber and is connected with the preset soot blower nozzle, to ensure that the pulse shock wave can be sprayed to the surface of the equipment that needs to remove the dust through the nozzle.

[0007] The ignition device is ingeniously arranged in the high-pressure chamber, and its main function is to produce ignition in the high-pressure chamber and cause the rapid combustion of the gas in the chamber, so as to form a high-pressure shock wave. The control unit is closely connected with the ignition device and is responsible for accurately controlling the ignition time and frequency of the ignition device, to ensure the stable generation of the pulse shock wave and improve the soot blowing effect.

[0008] In order to ensure that the tank body can withstand the great pressure generated by the high-pressure shock wave, the material of the tank body is selected to be high-strength steel. The design of the ignition device is also ingenious, including an electric spark plug and a high-voltage cable. The electric spark plug is arranged in the high-pressure chamber, and the high-voltage cable is responsible for transmitting the ignition signal generated by the control unit to the electric spark plug, to ensure the smooth progress of the ignition process.

[0009] The design of the control unit further embodies the advanced nature of the technology, which includes a time controller and an ignition controller. The main function of the time controller is to set the ignition interval time, while the ignition controller is responsible for controlling the ignition action of the ignition device, ensuring the efficiency and stability of the entire soot blowing process.

[0010] Finally, the design of the partition is also quite ingenious, which is provided with through holes, so that a pressure difference can be formed between the high-pressure chamber and the low-pressure chamber. This pressure difference can generate a strong pulse shock wave during ignition, effectively removing the accumulated soot on the surface of the equipment, ensuring the normal operation of the equipment and prolonging its service life.

[0011] Compared with the prior art, the utility model has the advantages of simple structure, low cost, easy manufacturing and maintenance, stable pulse shock wave generated by the design of the high-pressure chamber and the low-pressure chamber, and improved soot blowing efficiency.

[0012] The setting of the control unit makes the generation of the pulse shock wave controllable, and the ignition timing and frequency can be adjusted according to actual needs to achieve the best soot blowing effect; the use of high-strength steel ensures the safety and durability of the pulse tank. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1 is a schematic view of the internal structure of the utility model;

[0014] Fig. 2 is a schematic view of the external structure of the utility model.

[0015] In the figure: 1, tank body; 2, air inlet; 3, air outlet; 4, ignition device; 5, control unit; 6, partition; 7, high-pressure chamber; 8, low-pressure chamber; 9, through hole; 5-1, time controller; 5-2, ignition controller. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0017] Please refer to Figs. 1-2The utility model provides a kind of technical scheme: a pulse tank for pulse shock wave soot blower, its core component is a pulse tank, the pulse tank includes a cylindrical tank body 1, an air inlet 2, a gas outlet 3, an ignition device 4 and a control unit 5.Tank body 1's internal structure is carefully designed, and a bulkhead 6 is provided, which ingeniously separates the internal space of tank body 1 into two independent chambers, which are high-pressure chamber 7 and low-pressure chamber 8 respectively.The air inlet 2 is located on the high-pressure chamber side of tank body 1, and its main function is to fill compressed air or other gas into high-pressure chamber 7 for subsequent use.The gas outlet 3 is located on the side of low-pressure chamber 8 and is connected to the preset soot blower nozzle, to ensure that the pulse shock wave can be injected through the nozzle to the surface of the equipment that needs to be cleaned of soot.

[0018] The ignition device 4 is ingeniously arranged inside the high-pressure chamber 7, and its main function is to generate ignition in the high-pressure chamber 7 to initiate rapid combustion of the gas in the chamber, thereby forming a high-pressure shock wave.The control unit 5 is closely connected to the ignition device 4 and is responsible for accurately controlling the ignition timing and frequency of the ignition device 4 to ensure the stable generation of pulse shock waves, thereby improving the soot blowing effect.

[0019] To ensure that the tank body 1 can withstand the huge pressure generated by the high-pressure shock wave, the material is selected to be high-strength steel.The design of the ignition device 4 is also ingenious, including an electric spark plug and a high-voltage cable.The electric spark plug is placed in the high-pressure chamber 7, and the high-voltage cable is responsible for transmitting the ignition signal generated by the control unit 5 to the electric spark plug to ensure the smooth progress of the ignition process.

[0020] The design of the control unit 5 also reflects the advancement of technology, which includes a time controller 5-1 and an ignition controller 5-2.The main function of the time controller 5-1 is to set the ignition interval time, and the ignition controller 5-2 is responsible for controlling the ignition action of the ignition device 4 to ensure the efficiency and stability of the entire soot blowing process.

[0021] Finally, the design of the bulkhead 6 is also quite ingenious, and it is provided with a through hole 9, so that a pressure difference can be formed between the high-pressure chamber 7 and the low-pressure chamber 8.This pressure difference can generate a strong pulse shock wave when ignited, effectively removing the soot on the surface of the equipment and ensuring the normal operation and prolonging the service life of the equipment.

[0022] Working principle: when the utility model works, compressed air or other gas is filled into the high-pressure chamber 7 of the tank body 1 through the air inlet 2.The time controller 5-1 in the control unit 5 sets the ignition interval time, and the ignition controller 5-2 is ready to send an ignition signal.

[0023] When the preset ignition timing is reached, the ignition controller 5-2 sends an ignition signal to the ignition device 4. The ignition device 4, including an electric spark plug and a high-voltage cable, receives the ignition signal and generates an electric spark in the high-pressure chamber 7, triggering the rapid combustion of the gas in the chamber.

[0024] The high-pressure shock wave generated by the combustion is transmitted to the low-pressure chamber 8 through the through hole 9 on the partition plate 6, and a pulse shock wave is formed due to the pressure difference between the high-pressure chamber 7 and the low-pressure chamber 8. The pulse shock wave is injected through the gas outlet 3 and the connected nozzle to the surface of the equipment that needs to be cleaned of ash, thereby cleaning the ash.

[0025] The control unit 5 continuously controls the ignition timing and frequency to stabilize the generation of the pulse shock wave and ensure the effect of the ash blowing. The entire process is subjected to the pressure generated by the high-pressure shock wave by the tank body 1 made of high-strength steel, ensuring the safe and stable operation of the equipment.

[0026] In the description of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0027] The standard parts used in the present application can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection mode in the prior art, which will not be described in detail here.

[0028] Although embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A pulse tank for a pulse shock soot blower, comprising a tank body (1), an air inlet (2), an air outlet (3), an ignition device (4) and a control unit (5), characterized in that: the tank body (1) is in a cylindrical structure, and a partition plate (6) is arranged inside the tank body (1) to divide the internal space of the tank body (1) into two independent chambers, i.e. a high-pressure chamber (7) and a low-pressure chamber (8); the air inlet (2) is arranged on one side of the high-pressure chamber of the tank body (1) and is used to fill compressed air or other gas into the high-pressure chamber (7); the air outlet (3) is arranged on one side of the low-pressure chamber (8) and is connected with a nozzle of a preset soot blower, and is used to spray a pulse shock through the nozzle to the surface of a device that needs to be cleaned of soot; the ignition device (4) is arranged in the high-pressure chamber (7) and is used to generate ignition in the high-pressure chamber (7) to initiate rapid combustion of gas in the high-pressure chamber (7) and form a high-pressure shock wave; the control unit (5) is connected with the ignition device (4) and is used to control the ignition timing and frequency of the ignition device (4) to realize stable generation of a pulse shock wave. The material of the tank body (1) is high-strength steel to withstand the pressure generated by the high-pressure shock wave. The ignition device (4) comprises an electric spark plug and a high-voltage cable, the electric spark plug is arranged in the high-pressure chamber (7), and the high-voltage cable is used to transmit an ignition signal generated by the control unit (5) to the electric spark plug. The control unit (5) comprises a time controller (5-1) and an ignition controller (5-2), the time controller (5-1) is used to set an ignition interval time, and the ignition controller (5-2) is used to control the ignition action of the ignition device (4). The partition plate (6) is provided with a through hole (9) to form a pressure difference between the high-pressure chamber (7) and the low-pressure chamber (8), so that a pulse shock wave is generated when ignition occurs. ​ 2. A pulse tank for a pulse shock cleaner according to claim 1, wherein: ​ 3. A pulse tank for a pulse shock cleaner according to claim 1, wherein: ​ 4. A pulse tank for a pulse shock cleaner according to claim 3, wherein: ​ 5. A pulse tank for a pulse shock cleaner according to claim 1, wherein: ​