Port leveling device for battery case production
By introducing sensors and motor-driven leveling devices on the battery shell production line, the gaps on the top edge of the battery shell are automatically detected, which solves the problem of uncontrollable shape of the top edge of the battery shell and improves the yield rate of the battery shell.
Patent Information
- Application Number
- CN202422973694.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-04
AI Technical Summary
In the existing battery shell production process, the shape of the top edge of the battery shell is uncontrollable, resulting in cuts still existing after trimming, affecting the yield rate.
A terminal leveling device for battery shell production is designed. It adopts a sensor and motor-driven leveling component. It detects the height of the top edge of the battery shell through microwave sensing, automatically identifies the gap and prevents unqualified products from entering the trimming station.
The yield rate of battery shell production is improved, and through automatic detection and screening, the problem of unqualified trimming caused by top edge gaps is avoided.
Smart Images

Figure CN223465350U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile battery shell, especially relates to a port leveling device for battery shell production. BACKGROUND
[0002] The existing electric vehicle battery is all cuboid structure, and the regular cuboid structure is beneficial to uniform arrangement of the battery in the battery compartment.
[0003] The production and forming of the battery shell generally adopt a stretching process, in order to prevent the battery shell from cracking, the battery shell is stretched for multiple times, the stretching process solves the flatness problem of the outer wall of the battery shell around, and the top edge is irregular, so that the top edge needs to be trimmed and leveled. Therefore, the height of the top edge of the battery shell rough shape needs to be higher than the specified height of the battery shell. When the stretching work is carried out, the shape of the top edge of the battery shell cannot be controlled, if the gap with a height lower than the specified height appears, the edge of the battery shell will still have a notch after subsequent trimming and leveling, and the yield is affected. UTILITY MODEL CONTENTS
[0004] The purpose of the present application is to provide a port leveling device for battery shell production to solve the problems in the background art.
[0005] In order to achieve the above-mentioned purpose, the present application provides the following technical scheme:
[0006] A port leveling device for battery shell production, comprising a base and a leveling assembly installed above the base, the leveling assembly comprising a motor, a connecting rod and a sensor, an operation table is fixedly installed above the base, a rectangular movable slot is formed in the table top of the operation table, a mold is arranged at the middle position of the movable slot, the mold is movably installed on the base, a gap is left between the bottom surface edge of the mold and the inner wall of the movable slot, the connecting rod is installed in the gap, the sensor is fixedly installed at the top end of the connecting rod, the sensor is installed at the top edge of the mold and the sensing end faces the mold, the motor is fixedly installed on the bottom surface outer wall of the mold, the bottom end of the connecting rod is in transmission connection with the output end of the motor, a gas cylinder is fixedly installed on the table top of the base, the output end of the gas cylinder faces the upper operation table, and the gas cylinder drives the mold to move up and down.
[0007] Preferably, a slide groove is formed in the bottom surface of the operation table, the slide groove is formed according to the edge of the movable slot, the bottom end of the connecting rod is fixedly installed with a matching plate, the matching plate is matched with the bottom surface of the operation table, one end of the matching plate is fixedly installed with a sliding block, the sliding block is embedded in the slide groove, the material of the matching plate is magnet, and the matching plate is adsorbed on the bottom outer wall of the operation table.
[0008] Preferably, the bottom of the fitting plate is fixedly provided with an embedded rod, the outer wall of the embedded rod is fixedly provided with a guide block, the output end of the motor is fixedly provided with a fixed ring, the fixed ring is provided with a movable rod, the end of the movable rod is fixedly provided with a sleeve ring, the embedded rod is arranged at the center of the sleeve ring, the outer wall of the movable rod is provided with a spring, and the spring is arranged between the sleeve ring and the fixed ring.
[0009] Preferably, the inner wall of the sleeve ring is fixedly provided with a bearing, the shaft core inner wall of the bearing is fixedly provided with a center block, the outer wall of the center block is provided with a matching hole, and the embedded rod and the guide block are embedded in the matching hole of the center block.
[0010] Preferably, the bottom of the fixed ring is provided with a lifting ring, the lifting ring is fixedly arranged on the output end of the air cylinder, the ring core inner wall of the lifting ring is fixedly provided with a fixed rod, and the bottom outer wall of the fixed ring is connected with the fixed rod through a bearing.
[0011] The utility model discloses a beneficial effect is: through being provided with the leveling assembly, before sending the battery shell to the trimming position, the height condition of battery shell top edge is completely checked to the inductor by connecting rod, if the notch appears, then the operator can replace in time, prevents the defective product after trimming. ACCURATE DRAWINGS
[0012] Figure 1 It is the whole structure schematic diagram of the utility model;
[0013] Figure 2 It is the structure section view schematic diagram of the operation platform in the utility model;
[0014] Figure 3 It is the A area local amplification structure schematic diagram of the utility model in Figure 2 ;
[0015] Figure 4 It is the bottom surface structure schematic diagram of the operation platform in the utility model;
[0016] Figure 5 It is the structure section view of the operation platform and the lifting ring in the utility model;
[0017] Figure 6 It is the B area local amplification structure schematic diagram of the utility model in Figure 5 ;
[0018] In the drawing: 1, base station; 2, operation platform; 3, mould; 4, inductor; 5, connecting rod; 6, lifting ring; 7, air cylinder; 8, motor; 9, movable groove; 10, fitting plate; 11, sliding block; 12, embedded rod; 13, guide block; 14, center block; 15, sleeve ring; 16, movable rod; 17, spring; 18, sliding slot; 19, fixed ring; 20, fixed rod. DETAILED DESCRIPTION
[0019] The following detailed description of preferred embodiments of the present invention, combined with the accompanying drawings, will facilitate understanding of the advantages and features of the present invention by those skilled in the art, thereby more clearly defining the scope of protection of the present invention. Directional terms used in this invention, such as "up," "down," "front," "back," "left," "right," "top," and "bottom," are intended solely to refer to the directions in the accompanying drawings. Therefore, these directional terms are intended to illustrate and facilitate understanding of the present invention and are not intended to limit the present invention.
[0020] like Figures 1-6 The port leveling device for battery shell production shown in the figure includes a base 1 and a leveling assembly installed above the base 1, the leveling assembly includes a motor 8, a connecting rod 5 and a sensor 4, an operating table 2 is fixedly installed above the base 1, a rectangular movable groove 9 is opened on the table top of the operating table 2, a mold 3 is installed in the middle position of the movable groove 9, the mold 3 is movably installed on the base 1, and a gap is left between the bottom edge of the mold 3 and the inner wall of the movable groove 9, a connecting rod 5 is installed in the gap, the top of the connecting rod 5 is fixedly installed with the sensor 4, the sensor 4 is installed on the top edge of the mold 3 and the sensing end faces the mold 3, the motor 8 is fixedly installed on the bottom outer wall of the mold 3, the bottom end of the connecting rod 5 is transmission connected to the output end of the motor 8, a cylinder 7 is fixedly installed on the table top of the base 1, the output end of the cylinder 7 faces the upper operating table 2, and the cylinder 7 drives the mold 3 to move up and down.
[0021] The bottom surface of the operating table 2 is provided with a circle of slide grooves 18, which are provided along the edge of the movable groove 9. The bottom end of the connecting rod 5 is fixedly mounted with a fitting plate 10, which fits the bottom surface of the operating table 2. A slider 11 is fixedly mounted on one end of the fitting plate 10, which is embedded in the slide groove 18. An interlocking rod 12 is fixedly mounted on the bottom of the fitting plate 10, and a guide block 13 is fixedly mounted on the outer wall of the interlocking rod 12. The fitting plate 10 is made of a magnet and is adsorbed on the bottom outer wall of the operating table 2. A fixed ring 19 is fixedly mounted on the output end of the motor 8, and a movable rod 16 is installed through the fixed ring 19. A collar 15 is fixedly mounted on the end of the movable rod 16, and a bearing is fixedly mounted on the inner wall of the collar 15. A center block 14 is fixedly mounted on the inner wall of the bearing axis. A matching hole is provided through the outer wall of the center block 14, and the interlocking rod 12 and the guide block 13 are fitted into the matching hole of the center block 14. A spring 17 is sleeved on the outer wall of the movable rod 16 , and the spring 17 is installed between the collar 15 and the fixed ring 19 .
[0022] Below the fixed ring 19 is provided with a lifting ring 6, which is fixedly installed on the output end of the air cylinder 7. The inner wall of the ring core of the lifting ring 6 is fixedly installed with a fixed rod 20. The bottom outer wall of the fixed ring 19 is connected with the fixed rod 20 through a bearing.
[0023] Embodiment: The base 1 is installed on the trimming station of the battery shell. The inside of the mold 3 has a pressed battery box blank. The motor 8 is started to drive the fixed ring 19 to rotate, the fixed ring 19 drives the movable rod 16 to rotate, the movable rod 16 drives the sleeve ring 15, the sleeve ring 15 drives the center block 14, the center block 14 drives the embedded rod 12, the embedded rod 12 drives the fitting plate 10, the fitting plate 10 drives the connecting rod 5, the connecting rod 5 drives the inductor 4, the connecting rod 5 moves in the area between the bottom edge of the mold 3 and the inner wall of the movable groove 9, and drives the inductor 4 to scan to check whether the top edge of the battery box completely exceeds the mold 3. During the rotation process, since the movement track of the connecting rod 5 is fixed, the movable rod 16 is telescopic in the fixed ring 19 to match the position change of the connecting rod 5. The spring 17 provides the force for rebounding and resetting and the resistance when the length is contracted.
[0024] The fitting plate 10 moves with the connecting rod 5. When the corner is encountered, the fitting plate 10 is driven to turn by the sliding block 11 embedded in the sliding groove 18. When the fitting plate 10 rotates, the embedded rod 12 at the bottom drives the center block 14 to rotate with the guide block 13, which is used for turning the fitting plate 10. The fitting plate 10 smoothly turns, so that the sensing end of the inductor 4 is always directed to the mold 3. The sensing mode of the inductor 4 is microwave sensing. The microwave is emitted to the outer wall of the battery shell, and then the reflected signal is received to determine whether there is a gap in the top edge of the battery shell. If there is a gap, the microwave emitted by the inductor 4 cannot be recovered in time.
[0025] If it is detected that there is no gap in the top edge of the battery box, the air cylinder 7 is started to drive the lifting ring 6 to rise. The fixed ring 19 is connected with the fixed rod 20 in the lifting ring 6 through a bearing. Therefore, when the lifting ring 6 rises, the fixed ring 19 can be driven by the fixed rod 20 without affecting the rotation of the fixed ring 19. The fixed ring 19 is driven to rise. The fixed ring 19 drives the motor 8, and the motor 8 drives the mold 3 to rise. When the fixed ring 19 rises, the fixed ring 19 drives the sleeve ring 15, the sleeve ring 15 drives the center block 14, and the center block 14 rises with the embedded rod 12 and the guide block 13 as the guide. When rising, the motor 8 drives the sleeve ring 15 to rotate to the side away from the fixed rod 20 to prevent the fixed rod 20 from interfering with the bottom of the embedded rod 12. In this way, the mold 3 is driven to rise away from the table top of the operation table 2. The air cylinder 7 drives the mold 3 to rise to the station for trimming the top edge of the battery box.
[0026] If the inductor 4 detects a gap in the battery box after one rotation, the air cylinder 7 will not be started, and the operator will take away the non-compliant battery box.
[0027] It should be noted that the parts not involved in the present application are the same as the prior art or can be realized by using the prior art; various drives in the present application can be realized by cooperating corresponding power structures such as air cylinders, oil cylinders, electric cylinders and motors with connecting rods and guide rods, and are not limited to the description in the specification and the structure in the drawings.
[0028] The above-described embodiments only express several implementation manners of the present application, the description is relatively specific and detailed, but it should not be understood as a limitation on the scope of the utility model patent. It should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application.
Claims
1. A port flattening device for battery case production, comprising a base (1) and a flattening assembly installed above the base (1), characterized in that: The leveling assembly includes a motor (8), a connecting rod (5) and an inductor (4), an operating table (2) is fixedly installed above the base (1), a rectangular movable slot (9) is opened in the tabletop of the operating table (2), a mold (3) is arranged at the middle position of the movable slot (9), the mold (3) is movably installed on the base (1), a gap is left between the bottom edge of the mold (3) and the inner wall of the movable slot (9), the connecting rod (5) is installed in the gap, the inductor (4) is fixedly installed at the top edge of the mold (3) and the sensing end faces the mold (3), the motor (8) is fixedly installed on the bottom surface of the mold (3), the bottom end of the connecting rod (5) is in transmission connection with the output end of the motor (8), the air cylinder (7) is fixedly installed on the tabletop of the base (1), the output end of the air cylinder (7) faces upward to the operating table (2), and the air cylinder (7) drives the mold (3) to move up and down.
2. The port leveling device for battery case production according to claim 1, characterized by: A slide groove (18) is opened in the bottom surface of the operating table (2), the slide groove (18) is opened according to the edge of the movable slot (9), the bottom end of the connecting rod (5) is fixedly installed with a matching plate (10), the matching plate (10) is matched with the bottom surface of the operating table (2), one end of the matching plate (10) is fixedly installed with a sliding block (11), the sliding block (11) is embedded in the slide groove (18), and the material of the matching plate (10) is a magnet.
3. The port leveling device for battery case production according to claim 2, characterized by: A matching rod (12) is fixedly installed at the bottom of the matching plate (10), a guide block (13) is fixedly installed on the outer wall of the matching rod (12), a fixed ring (19) is fixedly installed at the output end of the motor (8), an active rod (16) is installed in the fixed ring (19), a sleeve ring (15) is fixedly installed at the end of the active rod (16), the matching rod (12) is installed at the center of the sleeve ring (15), a spring (17) is installed on the outer wall of the active rod (16), and the spring (17) is installed between the sleeve ring (15) and the fixed ring (19).
4. The port leveling device for battery case production according to claim 3, characterized by: A bearing is fixedly installed on the inner wall of the sleeve ring (15), a center block (14) is fixedly installed on the inner wall of the shaft, a matching hole is through-opened in the outer wall of the center block (14), and the matching rod (12) and the guide block (13) are matched in the matching hole of the center block (14).
5. The port leveling device for battery case production according to claim 3, characterized by: A lifting ring (6) is arranged below the fixed ring (19), the lifting ring (6) is fixedly installed on the output end of the air cylinder (7), a fixed rod (20) is fixedly installed on the ring core inner wall of the lifting ring (6), and the bottom outer wall of the fixed ring (19) is connected with the fixed rod (20) through the bearing.