Building metal plate bending device

By installing an adjustable monitoring mechanism and temperature sensor on the metal sheet bending machine, the problems of fixed sensor connection and limited detection range are solved, thereby improving safety and accuracy, adapting to different processing needs, and reducing operational risks.

CN223465362UActive Publication Date: 2025-10-24LUAN LONGSHAN MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422653328.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-24
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The sensors in existing metal sheet bending machines are fixedly connected and have limited detection range, which cannot adapt to different processing needs, resulting in safety hazards and operational risks.

Method used

An adjustable monitoring mechanism is adopted, including a photoelectric sensor driven by a linear motor, which can adapt to metal sheets of different thicknesses and sizes. Combined with a temperature sensor, it monitors temperature changes in real time during the bending process to ensure safety and accuracy.

Benefits of technology

It improves the flexibility and safety of metal sheet bending machines, reduces operational risks, ensures processing quality and product qualification rate, and reduces reliance on operator skills.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a building metal plate bending device, and relates to the field of metal plate bending devices. The bending machine comprises a bending device, the bending device comprises a machine body, a machining opening is formed in the outer surface of the machine body, monitoring mechanisms are arranged on the two sides of the machining opening, and each monitoring mechanism is composed of an installation frame, a linear motor, a sliding groove, a sliding rod, a sliding block and a photoelectric sensor. The linear motor drives the photoelectric sensor to be adjustable in height, the device is suitable for machining of metal plates of different thicknesses and sizes, the flexibility and applicability of the device are improved, safety monitoring is enhanced through introduction of the photoelectric sensor, the human hand or foreign matter can be accurately detected, and safety accidents such as finger clamping injury, object wrong bending or device accidental starting are effectively avoided; operation safety is improved, dependence on skills and experience of operators is reduced, and the machining process is more reliable and efficient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of metal plate bending device, concretely to a building metal plate bending device. BACKGROUND

[0002] The building metal plate bending device is a special metal processing equipment, which plays an important role in the construction industry. This device is mainly composed of a machine body, a workbench, a bending mechanism, a hydraulic system, and an electrical control system. The bending mechanism is the core component, responsible for bending the flat metal plate according to specific angles and shapes to form various three-dimensional workpieces such as V-shaped and U-shaped, to meet the demand for metal structural components in construction. The hydraulic system and electrical control system provide power and precise control for the bending process, ensuring the accuracy and efficiency of the bending. The existing metal plate bending machine currently relies mainly on manual operation, which requires long-time repeated placement and bending of metal plates, which can easily lead to operator fatigue and distraction, increasing the risk of operation, such as finger injury, incorrect bending of objects, or accidental start of equipment. To avoid such situations, sensors have been installed to detect foreign objects, but traditional sensors are mostly fixedly connected, with limited detection range and unable to adapt to metal plates of different thicknesses and sizes, limiting their flexibility and applicability. Therefore, there is an urgent need for a sensor system that can be flexibly adjusted, adapt to different processing conditions, and effectively detect foreign objects, to improve the safety and reliability of the metal plate bending machine. SUMMARY

[0003] Therefore, the utility model discloses a building metal plate bending device, which solves the technical problems of fixed connection of sensors, limited detection range, inability to adapt to different processing needs, and safety hazards caused thereby in traditional metal plate bending machines.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a building metal plate bending device, comprising a bending device, the bending device comprising a machine body, the outer surface of the machine body is provided with a processing port, and the two sides of the processing port are provided with a monitoring mechanism;

[0005] The monitoring mechanism comprises a mounting bracket, a linear motor is detachably connected to the inner side of the mounting bracket through bolts, a sliding groove is formed in the inner side of the linear motor, a sliding rod is arranged in the sliding groove, a sliding block is engaged and slides in the sliding groove, and the sliding block is in sliding connection with the sliding rod;

[0006] The outer surface of the sliding block is provided with a photoelectric sensor.

[0007] By adopting the above technical scheme, the accurate bending of metal plates is realized, and the safety during processing is improved through the monitoring mechanism.

[0008] Further, the monitoring mechanism is provided with two groups, and the two groups of monitoring mechanisms are mirror arranged along the central axis of the machine body.

[0009] By adopting the above technical scheme, a more comprehensive monitoring range is provided, which can more effectively detect hands or foreign matters in the processing area, and further improves the safety of the equipment.

[0010] Further, the linear motor is used to adjust the height of the photoelectric sensor in real time, and the photoelectric sensor is used to detect hands or foreign matters.

[0011] By adopting the above technical scheme, the photoelectric sensor can adapt to metal plates of different thicknesses and sizes, improving the flexibility and versatility of the equipment, and the accurate detection of the photoelectric sensor further enhances the safety of the processing process.

[0012] Further, the bottom of the processing opening is provided with a second mounting seat, and the top of the second mounting seat is provided with a bending seat.

[0013] By adopting the above technical scheme, stable support is provided for the metal plate, ensuring the accuracy and consistency during the bending process.

[0014] Further, the top of the bending seat is provided with a bending groove, and a temperature sensor is arranged in the bending groove.

[0015] By adopting the above technical scheme, the temperature sensor can monitor the temperature change during the bending process in real time, effectively avoiding deformation or damage of the metal plate due to overheating, thereby improving the processing quality and product qualification rate.

[0016] Further, the top of the processing opening is provided with a first mounting seat, and the bottom of the first mounting seat is provided with a bending knife.

[0017] By adopting the above technical scheme, the bending knife can accurately act on the metal plate, realizing efficient bending operation.

[0018] Further, the top of the machine body is provided with a connecting frame, and the bottom front end of the connecting frame is provided with an illuminating lamp.

[0019] By adopting the above technical scheme, the processing process is ensured to be clear and visible, improving the work efficiency and safety.

[0020] Further, a button is arranged below the outer surface of the machine body.

[0021] By adopting the above technical scheme, the button arranged below the outer surface of the machine body is convenient for the operator to control the start and stop of the equipment, improving the ease of use and operation convenience of the equipment.

[0022] Further, one side of the bending device is provided with a control terminal, the control terminal comprises a terminal main body, a fixing rod is arranged on the back of the terminal main body, and the fixing rod is connected with the ground.

[0023] By adopting the technical scheme, the control terminal arranged on one side of the bending device is connected with the ground through the fixing rod, so that a centralized and stable control platform is provided for the operator, the equipment is comprehensively and accurately monitored and adjusted, and the intelligence and controllability of the equipment are further improved.

[0024] To sum up, the utility model mainly has the following beneficial effects:

[0025] 1. The utility model discloses a monitoring mechanism is arranged, the monitoring mechanism is flexibly adjusted and is arranged on both sides of the processing port, is composed of a mounting bracket, a linear motor, a sliding groove, a sliding rod, a sliding block and a photoelectric sensor, the height of the photoelectric sensor is adjustable under the driving of the linear motor, the metal plate processing of different thicknesses and sizes is adapted to, the flexibility and applicability of the equipment are improved, the introduction of the photoelectric sensor enhances safety monitoring, can accurately detect hands or foreign matters, effectively avoids finger injury, object error bending or equipment accidental starting and other safety accidents, improves the operation safety, reduces the dependence on the skills and experience of the operator, makes the processing process more reliable and efficient, the device solves the problems, such as sensor fixed connection and limited detection range of the traditional metal plate bending machine, provides an efficient, safe and flexible solution for the metal plate processing industry.

[0026] 2. The utility model discloses a temperature sensor is arranged, wherein the opening of the bending groove ensures the stable positioning of the metal plate during the bending process, improves the bending precision and consistency, and simultaneously, the temperature sensor in the bending seat monitors the temperature change in the bending groove in real time, which is the key to controlling the heat distribution in the processing process, because uneven heat distribution can cause local overheating of the plate, and then cause deformation or damage, the temperature sensor can timely find temperature abnormity and take measures to adjust, such as reducing the processing speed or increasing the cooling time, thereby effectively controlling the heat distribution and avoiding deformation or damage of the metal plate due to overheating, which not only improves the processing quality, but also ensures the consistency and qualification rate of the product. DRAWINGS

[0027] Figure 1 It is a perspective structural schematic diagram of the utility model;

[0028] Figure 2 It is a perspective structural schematic diagram of the utility model;

[0029] Figure 3 It is a perspective structural schematic diagram of the utility model; Figure 1

[0030] Figure 4 ​The utility model discloses Figure 2 The structure diagram of the amplification of middle B is shown.

[0031] In the figure: 1, bending device;101, machine body;102, processing mouth;103, first mounting seat;104, bending cutter;105, second mounting seat;106, bending seat;107, connecting frame;108, illuminating lamp;109, button;110, bending groove;111, temperature sensor;2, control terminal;201, fixed rod;202, terminal main body;3, monitoring mechanism;301, mounting frame;302, linear motor;303, sliding groove;304, sliding rod;305, sliding block;306, photoelectric sensor. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used for explaining the utility model, and cannot be understood as limiting the utility model.

[0033] In the description of the utility model, it needs to be explained that the directions or position relations of the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like are based on the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as limiting or implying that the devices or elements indicated must have a specific direction, be constructed and operated in a specific direction, therefore, cannot be understood as limiting the utility model, in addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0034] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "setting" should be understood broadly, for example, can be fixedly connected, can be detachably connected, or integrally connected: can be mechanically connected, or electrically connected: can be directly connected, or indirectly connected through an intermediate medium, can be the communication inside two elements, for the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0035] The embodiments of the utility model will be described below according to the overall structure of the utility model.

[0036] Embodiment one:

[0037] A kind of building metal sheet bending device, such as Figures 1-4As shown, including bending device 1, bending device 1 includes the body 101, the outer surface of the body 101 is provided with processing port 102, and the both sides of processing port 102 are provided with monitoring mechanism 3; Monitoring mechanism 3 includes mounting bracket 301, the inner side of mounting bracket 301 is connected with linear motor 302 through bolt disassembly, the inner side of linear motor 302 is provided with sliding groove 303, sliding groove 303 is provided with sliding rod 304, sliding groove 303 is hinged with sliding block 305, and sliding block 305 is connected with sliding rod 304 slidingly;The outer surface of sliding block 305 is provided with photoelectric sensor 306, the accurate bending of metal plate is realized through bending device 1, and the safety condition in the processing process can be monitored in real time by monitoring mechanism 3, so that the safety and reliability of the equipment are improved.

[0038] Referring to Figure 3 、 Figure 4 , monitoring mechanism 3 is provided with two groups, and the two groups of monitoring mechanism 3 are mirror image arranged along the central axis of body 101, which can monitor the situation near processing port 102 in all directions, ensure the safety of the operation area, avoid hands or foreign matters entering the processing area, and cause safety accidents.

[0039] Referring to Figure 1 、 Figure 2 , linear motor 302 is used for real-time adjusting the height of photoelectric sensor 306, and photoelectric sensor 306 is used for detecting hands or foreign matters, which can flexibly adjust the height of photoelectric sensor 306 according to metal plates with different thickness and size, ensure that hands or foreign matters can be accurately detected, improve the accuracy and reliability of monitoring, and at the same time, the real-time monitoring function of photoelectric sensor 306 can further enhance the safety of the equipment.

[0040] Example two:

[0041] Referring to Figure 1 、 Figure 4 , the bottom of processing port 102 is provided with second mounting seat 105, and the top of second mounting seat 105 is provided with bending seat 106, which provides stable support and positioning for metal plates, ensures that the metal plates will not deviate or shake during bending, and improves the precision and consistency of bending.

[0042] Referring to Figure 4 , the top of bending seat 106 is provided with bending groove 110, and temperature sensor 111 is arranged in bending groove 110, and bending groove 110 can guide the bending direction of metal plate, ensure the accuracy of bending, and at the same time, temperature sensor 111 can monitor the temperature change in the bending process in real time, avoid the deformation or damage of metal plate due to overheating, and improve the processing quality and product qualification rate.

[0043] Referring to Figure 1 、 Figure 2A first mounting seat 103 is provided at the top of the processing port 102, and a bending knife 104 is installed at the bottom of the first mounting seat 103. The bending knife 104 can accurately act on the metal sheet to achieve efficient bending operation. At the same time, the first mounting seat 103 provides stable support and positioning for the bending knife 104 to ensure the accuracy and consistency of bending.

[0044] See Figure 3 、 Figure 4 A connecting frame 107 is provided on the top of the machine body 101, and a lighting lamp 108 is provided at the front end of the bottom of the connecting frame 107. The lighting lamp 108 can provide sufficient light for the operator to ensure that the position and status of the metal sheet can be clearly seen during the processing, thereby improving work efficiency and safety.

[0045] See Figure 1 、 Figure 4 A button 109 is provided below the outer surface of the body 101. The button 109 can facilitate the operator to control the start and stop of the device, thereby improving the usability and operational convenience of the device.

[0046] See Figure 3 、 Figure 4 A control terminal 2 is provided on one side of the bending device 1. The control terminal 2 includes a terminal body 202. A fixing rod 201 is provided on the back of the terminal body 202, and the fixing rod 201 is connected to the ground. The control terminal 2 can centrally control various functions of the equipment and improve the intelligence and automation level of the equipment. At the same time, the fixing rod 201 can stably fix the control terminal 2 on the ground to ensure the stability and reliability of the control process.

[0047] The implementation principle of the present invention is as follows: first, the device is started through the control terminal 2 and ensured to be properly connected to the bending device 1. Then, the height of the photoelectric sensor 306 is adjusted in real time by the linear motor 302 according to the thickness and size of the metal sheet to be processed to adapt to different processing requirements. The two sets of monitoring mechanisms 3 are arranged in a mirror image along the central axis of the machine body 101, which can monitor the situation near the processing port 102 in all directions to ensure the safety of the operating area.

[0048] Before processing, the operator can place the metal sheet at the bottom of the processing opening 102, specifically on the bending seat 106 on top of the second mounting seat 105. The bending groove 110 provided on the bending seat 106 can stably fix the metal sheet. At the same time, the temperature sensor 111 in the groove monitors the temperature changes in real time to prevent the metal sheet from being deformed or damaged due to overheating.

[0049] Subsequently, the operator through the body 101 surface button 109 or other control mode to start the bending process, at this time, the first mounting seat 103 bottom bending knife 104 will be in accordance with the preset parameters on the metal plate bending, at the same time, the lighting lamp 108 provides sufficient illumination, ensure that the operator can clearly see the processing;

[0050] Throughout the processing, the photoelectric sensor 306 continuously detects the presence of human hands or foreign matter, once the potential safety hazards are detected, will immediately trigger the stop mechanism, thus effectively avoid finger injury, object error bending or equipment accident start and so on.

[0051] The part not involved in the utility model is the same as the prior art or can be realized by using the prior art, and will not be described in detail here.

[0052] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner, and those skilled in the art can make modifications, replacements and variations of the embodiments without creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.

Claims

1. A building metal sheet bending device, characterized by: Including the bending device (1), the bending device (1) includes the body (101), the outer surface of the body (101) is provided with a processing port (102), and both sides of the processing port (102) are provided with a monitoring mechanism (3); The monitoring mechanism (3) includes a mounting frame (301), a linear motor (302) is detachably connected to the inner side of the mounting frame (301) by bolts, a sliding groove (303) is formed in the inner side of the linear motor (302), a sliding rod (304) is arranged in the sliding groove (303), a sliding block (305) is engaged and slides in the sliding groove (303), and the sliding block (305) is in sliding connection with the sliding rod (304); The outer surface of the sliding block (305) is provided with a photoelectric sensor (306).

2. The apparatus according to claim 1, wherein: The monitoring mechanism (3) is provided with two groups, and the two groups of monitoring mechanisms (3) are mirror image arranged along the central axis of the body (101).

3. The apparatus according to claim 1, wherein: The linear motor (302) is used for real-time adjusting the height of the photoelectric sensor (306), and the photoelectric sensor (306) is used for detecting human hands or foreign matters.

4. The apparatus according to claim 1, wherein: The bottom of the processing port (102) is provided with a second mounting seat (105), and the top of the second mounting seat (105) is provided with a bending seat (106).

5. The apparatus according to claim 4, wherein: The top of the bending seat (106) is provided with a bending groove (110), and the bending groove (110) is provided with a temperature sensor (111).

6. The apparatus of claim 1 wherein: The top of the processing port (102) is provided with a first mounting seat (103), and the bottom of the first mounting seat (103) is provided with a bending knife (104).

7. The apparatus according to claim 1, wherein: The top of the body (101) is provided with a connecting frame (107), and the bottom of the connecting frame (107) is provided with an illuminating lamp (108).

8. The apparatus according to claim 1, wherein: The outer surface of the body (101) is provided with a button (109) below.

9. The apparatus according to claim 1, wherein: One side of the bending device (1) is provided with a control terminal (2), and the control terminal (2) includes a terminal main body (202), the back of the terminal main body (202) is provided with a fixed rod (201), and the fixed rod (201) is connected with the ground.