All-in-one machine with cutting and welding functions

Abstract

The utility model discloses an all-in-one machine with cutting and welding functions, which comprises a rack and a Y-axis lead screw moving mechanism, the top of the rack is provided with the Y-axis lead screw moving mechanism, the bottom end of the Y-axis lead screw moving mechanism is symmetrically provided with supporting seats, the bottom end of the rack below the supporting seats is provided with an X-axis lead screw moving mechanism, and the X-axis lead screw moving mechanism is provided with an X-axis lead screw. The supporting seats are slidably connected with the X-axis lead screw moving mechanism, a Z-axis lead screw moving mechanism is slidably mounted on the outer wall of the Y-axis lead screw moving mechanism, and a rotating box is mounted on the outer wall of the side, away from the Y-axis lead screw moving mechanism, of the Z-axis lead screw moving mechanism. According to the utility model, convenient centering adjustment and clamping of aluminum strips, rotary adjustment and replacement of welding or cutting heads and angle adjustment and special-shaped position processing are realized, rapid multi-position movement and adjustment of welding or cutting positions of the device are facilitated, one-time clamping and multi-procedure operation is facilitated, and the operation efficiency of an all-in-one machine with cutting and welding functions is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to all -in -one technical field, concretely is all -in -one with cutting and welding function. BACKGROUND

[0002] Welding is a process method that connects metal parts, high temperature or pressure can be used to combine metal parts with each other, welding and cutting are two completely different processes in metal processing, and cutting is the process of separating or removing materials from metal parts, which usually needs to use professional tools to complete, in short, welding is to connect materials, and cutting is to separate materials, aluminum strip is a kind of alloy material, which has wide application field and various types, aluminum strip has various purposes, mainly because of its light weight, corrosion resistance and easy processing characteristics, the light weight characteristic of aluminum strip reduces the weight of buildings and reduces the load, the corrosion resistance of aluminum strip makes it an ideal choice to resist severe weather conditions and pollution, and aluminum strip is due to its unique physical and chemical properties.

[0003] Such as the welding all -in -one with cutting function disclosed in the authorized announcement no. CN217291295U, including cutting mechanism, cutting mechanism includes cutting base, horizontal moving drive unit, horizontal moving seat, cutting support, cutting drive motor and cutting blade, horizontal moving seat is slidably arranged on cutting base, horizontal moving seat moves horizontally under the drive of horizontal moving drive unit, cutting support is arranged on horizontal moving seat, cutting blade is rotatably arranged on cutting support, cutting mechanism is arranged on flat mouth station, the horizontal moving direction of cutting blade is perpendicular to the moving direction of flat mouth numerical control knife of flat mouth mechanism;

[0004] It realizes that the horizontal moving drive unit drives the horizontal moving seat to move along the horizontal direction, drives the cutting blade to move from the direction away from the pipe to be processed to the pipe to be processed, cuts off the excess part at the end of the pipe to be processed, improves the processing efficiency, reduces the labor cost, and reduces the time and loss of the flat mouth process, and improves the production benefit;

[0005] But it does not solve the problem that the existing all-in-one machine is not convenient for centering adjustment and clamping aluminum strip, rotating adjustment and replacing welding or cutting head, adjusting angle and processing special-shaped position, which is not conducive to the rapid multi-position movement of the device to adjust the welding or cutting position, greatly affecting the operation efficiency of the cutting and welding function all-in-one machine. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a kind of all-in-one machine with cutting and welding function to solve the problem that the all-in-one machine is not convenient for centering adjustment and clamping aluminum strip, rotating adjustment and replacing welding or cutting head, adjusting angle and processing special-shaped position, which is not conducive to the rapid multi-position movement of the device to adjust the welding or cutting position, and affects the operation efficiency of the cutting and welding function all-in-one machine.

[0007] In order to achieve the above object, the utility model provides following technical scheme: A kind of integrated machine with cutting and welding function, including rack and Y shaft screw moving mechanism, the top of the rack is provided with Y shaft screw moving mechanism, the bottom end of the Y shaft screw moving mechanism is symmetrically equipped with support seat, the rack bottom end below support seat is equipped with X shaft screw moving mechanism, and support seat is all slidably connected with X shaft screw moving mechanism, Z shaft screw moving mechanism is slidably installed on the outer wall of the Y shaft screw moving mechanism, rotating box is installed on the outer wall of the side of Z shaft screw moving mechanism away from Y shaft screw moving mechanism, rotating shaft is movably installed on the outer wall of the side of rotating box away from Z shaft screw moving mechanism, and rotating shaft extends to the inside of rotating box, rotating disc is installed on the end of rotating shaft away from rotating box, stepping motor is installed on the side of rotating disc away from Z shaft screw moving mechanism, upper linkage frame is movably installed on the outer wall of rotating disc above stepping motor, high-frequency welding machine body is installed on the outer wall of upper linkage frame.

[0008] Preferably, servo motor is installed on the outer wall of rotating disc below high-frequency welding machine body, lower linkage frame is movably installed on the outer wall of rotating disc on the side of servo motor, and laser cutting machine body is installed on the outer wall of lower linkage frame.

[0009] Preferably, arcuate frame is symmetrically installed on the outer wall of rack on the side of Y shaft screw moving mechanism, support frame is installed at the central position of inner wall of arcuate frame, rotating motor is installed at the top central position of support frame, and support box is installed at the bottom end of support frame below rotating motor.

[0010] Preferably, power gear is installed at the output end of rotating motor, and power gear is movably connected with support box, and clamping block is symmetrically arranged on the outside of support box.

[0011] Preferably, transmission rack is fixedly installed at one end of clamping block close to support box, and transmission rack penetrates support box, one end of transmission rack is fixedly connected with a group of clamping blocks, and the other end of transmission rack is slidably connected with another group of clamping blocks, and power gear is engaged with transmission rack.

[0012] Preferably, upper transmission shaft is installed at the output end of stepping motor on the side of upper linkage frame, and upper transmission shaft is fixedly connected with upper linkage frame, lower transmission shaft is installed at the output end of servo motor on the side of lower linkage frame, and lower transmission shaft is fixedly connected with lower linkage frame.

[0013] Preferably, a first motor is internally installed on one side of the rotating box of the Z-axis screw moving mechanism, a worm is installed on the output end of the first motor, a worm wheel is internally installed on one side of the rotating box of the worm, the worm is engaged with the worm wheel, and the worm wheel is connected with the rotating shaft.

[0014] Preferably, a remote controller is installed on the outer wall of the rack below the arch-shaped frame, and the output end of the remote controller is electrically connected with the input ends of the X-axis screw moving mechanism, the Y-axis screw moving mechanism, the Z-axis screw moving mechanism, the stepping motor, the servo motor, the high-frequency welding machine body, the laser cutting machine body, the rotating motor and the first motor.

[0015] Compared with the prior art, the all-in-one machine has the advantages that the all-in-one machine can conveniently center and adjust the clamping of the aluminum strip, rotate to adjust and replace the welding or cutting head, adjust the angle and process the special-shaped position, facilitate the quick multi-position movement of the device to adjust and weld or cut the position, facilitate the one-time clamping of the multi-process operation, and improve the operation efficiency of the all-in-one machine with cutting and welding functions. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0017] Figure 2 It is a three-dimensional structure schematic view of the arch-shaped frame of the utility model;

[0018] Figure 3 It is a three-dimensional structure schematic view of the transmission rack of the utility model;

[0019] Figure 4 It is a side view cross-sectional structure schematic view of the Z-axis screw moving mechanism of the utility model;

[0020] Figure 5 It is a front view structure schematic view of the utility model;

[0021] Figure 6 It is a front view cross-sectional structure schematic view of the utility model;

[0022] Figure 7 It is a side view structure schematic view of the utility model;

[0023] Figure 8 It is a side view structure schematic view of the utility model; Figure 4 It is an enlarged structure schematic view of A in the utility model.

[0024] In the figure: 1, rack; 2, X-axis screw moving mechanism; 3, Y-axis screw moving mechanism; 4, Z-axis screw moving mechanism; 5, rotating box; 6, rotating shaft; 7, rotating disc; 8, stepping motor; 9, upper linkage frame; 10, high-frequency welding machine body; 11, servo motor; 12, lower linkage frame; 13, laser cutting machine body; 14, arched frame; 15, support frame; 16, rotating motor; 17, power gear; 18, transmission rack; 19, clamping block; 20, first motor; 21, worm; 22, worm gear; 23, remote controller; 24, support box; 25, upper transmission shaft; 26, lower transmission shaft; 27, support seat. DETAILED DESCRIPTION

[0025] In order to further illustrate the technical means and effects adopted by the utility model to achieve the predetermined utility model purposes, the specific embodiments, structures, features and effects according to the utility model will be described in detail as follows in combination with the drawings and preferred embodiments.

[0026] Please refer to Figures 1-8 The utility model provides an embodiment: a kind of integrated machine with cutting and welding function, including rack 1 and Y-axis screw moving mechanism 3, the top of rack 1 is provided with Y-axis screw moving mechanism 3, the bottom end of Y-axis screw moving mechanism 3 is symmetrically installed with support seat 27, the bottom end of rack 1 below support seat 27 is all installed with X-axis screw moving mechanism 2, and support seat 27 is all slidably connected with X-axis screw moving mechanism 2, Z-axis screw moving mechanism 4 is slidably installed on the outer wall of Y-axis screw moving mechanism 3, rotating box 5 is installed on the outer wall of the side of Z-axis screw moving mechanism 4 away from Y-axis screw moving mechanism 3, rotating shaft 6 is movably installed on the outer wall of the side of rotating box 5 away from Z-axis screw moving mechanism 4, and rotating shaft 6 extends to the inside of rotating box 5, rotating disc 7 is installed on the end of rotating shaft 6 away from rotating box 5, stepping motor 8 is installed on the side of rotating disc 7 away from Z-axis screw moving mechanism 4, and stepping motor 8 plays the role of power drive, upper linkage frame 9 is movably installed on the outer wall of rotating disc 7 above stepping motor 8, and high-frequency welding machine body 10 is installed on the outer wall of upper linkage frame 9.

[0027] Servo motor 11 is installed on the outer wall of rotating disc 7 below high-frequency welding machine body 10, and servo motor 11 plays the role of power drive, lower linkage frame 12 is movably installed on the outer wall of rotating disc 7 on the side of servo motor 11, and laser cutting machine body 13 is installed on the outer wall of lower linkage frame 12.

[0028] The outer wall of the frame 1 on the side of the Y-axis screw moving mechanism 3 is symmetrically provided with an arcuate frame 14, the inner wall of the arcuate frame 14 is provided with a support frame 15 at the center position, the top end of the support frame 15 is provided with a rotary motor 16 at the center position, the rotary motor 16 serves as a power drive, the bottom end of the support frame 15 below the rotary motor 16 is provided with a support box 24, the output end of the rotary motor 16 is provided with a power gear 17, and the power gear 17 is movably connected with the support box 24, and the outer portion of the support box 24 is symmetrically provided with a clamping block 19;

[0029] The end of the clamping block 19 close to the support box 24 is fixedly provided with a transmission rack 18, the transmission rack 18 penetrates through the support box 24, one end of the transmission rack 18 is fixedly connected with one set of clamping blocks 19, and the other end of the transmission rack 18 is slidably connected with the other set of clamping blocks 19, and the power gear 17 is engaged with the transmission rack 18;

[0030] By operating the remote controller 23 to open the rotary motor 16, the arch frame 14 is supported by the support frame 15 to the rotary motor 16, the rotary motor 16 drives the power gear 17 to rotate, under the meshing action of the power gear 17 and the transmission rack 18, the power gear 17 drives two groups of transmission racks 18 to move towards each other respectively, at the same time, the transmission rack 18 drives the clamping block 19 to move synchronously, when the two groups of transmission racks 18 move, the support box 24 slides to support the transmission rack 18, one group of transmission racks 18 drives one group of clamping blocks 19 to move, at this time, one group of transmission racks 18 slides in the other group of clamping blocks 19 to play a limiting support role, the opposite movement of the two groups of clamping blocks 19 clamps and fixes the aluminum strip, by operating the remote controller 23 to open the X-axis lead screw moving mechanism 2, the X-axis lead screw moving mechanism 2 drives the Y-axis lead screw moving mechanism 3, the Z-axis lead screw moving mechanism 4, the rotary disc 7, the high-frequency welding machine body 10 and the laser cutting machine body 13 to move longitudinally through the support seat 27, operating the remote controller 23 to open the Y-axis lead screw moving mechanism 3, the Y-axis lead screw moving mechanism 3 drives the Z-axis lead screw moving mechanism 4, the rotary disc 7, the high-frequency welding machine body 10 and the laser cutting machine body 13 to move transversely, operating the remote controller 23 to open the Z-axis lead screw moving mechanism 4, the Z-axis lead screw moving mechanism 4 drives the rotary disc 7, the high-frequency welding machine body 10 and the laser cutting machine body 13 to adjust the height, to facilitate the welding work of the high-frequency welding machine body 10 and the cutting work of the laser cutting machine body 13, wherein the model of the high-frequency welding machine body 10 is DX-30A, the external high-frequency current received by the high-frequency welding machine body 10 is transmitted to the inside, the high-frequency current tends to concentrate on the surface in the high-frequency welding machine body 10, so that the high-frequency electric energy is mainly concentrated on the surface layer of the aluminum strip, so that the current can quickly heat the surface layer of the aluminum strip, by controlling the positional relationship between the high-frequency welding machine body 10 and the aluminum strip, the position and range of the high-frequency current flow route are controlled, the staff can adjust the current flow according to the specific structure and special requirements of the aluminum strip to achieve the best heating effect, when cutting is needed, the laser cutting machine body 13 is opened by operating the remote controller 23, wherein the model of the laser cutting machine body 13 is MPS-6020D, the laser cutting machine body 13 first uses a high-power density laser beam to irradiate the surface of the aluminum strip, so that the aluminum strip is rapidly heated to the vaporization temperature, the local area of the aluminum strip is heated to an extremely high temperature, causing it to melt or vaporize, as the laser beam emitted by the laser cutting machine body 13 moves, the melted or vaporized aluminum strip forms holes at high temperature, these holes are continuously formed, eventually forming a narrow cutting seam, at the same time, the high-speed airflow or high-pressure gas coaxial with the laser beam helps to blow off the molten material, further deepening the cutting seam, completing the cutting of the material, realizing the convenient center adjustment and clamping of the aluminum strip of the all-in-one machine with cutting and welding functions, facilitating the rapid multi-position movement and adjustment of the device welding or cutting position;

[0031] The output end of the upper linkage frame 9 side stepper motor 8 is provided with an upper transmission shaft 25, and the upper transmission shaft 25 is fixedly connected with the upper linkage frame 9; the output end of the lower linkage frame 12 side servo motor 11 is provided with a lower transmission shaft 26, and the lower transmission shaft 26 is fixedly connected with the lower linkage frame 12;

[0032] The first motor 20 is installed in the rotating box 5 on the Z-axis screw rod moving mechanism 4 side, and the first motor 20 serves as a power drive; the output end of the first motor 20 is provided with a worm 21; the worm 21 side rotating box 5 is internally provided with a worm wheel 22, and the worm 21 is engaged with the worm wheel 22, and the worm wheel 22 is connected with the rotating shaft 6;

[0033] When the aluminum strip needs to be welded, the high-frequency welding machine body 10 is downwardly welded; when the aluminum strip needs to be cut, the remote controller 23 is operated to open the first motor 20, and under the support of the rotating box 5, the first motor 20 drives the worm 21 to rotate, and under the meshing action of the worm 21 and the worm wheel 22, the worm 21 drives the worm wheel 22 to rotate, and the worm wheel 22 drives the rotating disc 7 to synchronously rotate through the rotating shaft 6, so as to facilitate the downward cutting operation of the laser cutting machine body 13, to conveniently replace the welding or cutting head, to realize the convenient rotation adjustment of the all-in-one machine with cutting and welding functions, to shorten the replacement adjustment time between welding and cutting, and to facilitate the one-time clamping multi-process operation;

[0034] The remote controller 23 is installed on the outer wall of the rack 1 below the arch-shaped frame 14, and the output end of the remote controller 23 is electrically connected with the input end of the X-axis screw rod moving mechanism 2, the Y-axis screw rod moving mechanism 3, the Z-axis screw rod moving mechanism 4, the stepper motor 8, the servo motor 11, the high-frequency welding machine body 10, the laser cutting machine body 13, the rotating motor 16, and the first motor 20;

[0035] The stepper motor 8 and the servo motor 11 are opened by operating the remote controller 23, and under the support of the rotating disc 7, the stepper motor 8 drives the upper linkage frame 9 to rotate through the upper transmission shaft 25, and at the same time, the upper linkage frame 9 drives the high-frequency welding machine body 10 to synchronously rotate; the servo motor 11 drives the lower linkage frame 12 to rotate through the lower transmission shaft 26, and at the same time, the lower linkage frame 12 drives the laser cutting machine body 13 to synchronously rotate, so as to facilitate the angle adjustment for special-shaped position machining, to realize the convenient angle adjustment of the all-in-one machine with cutting and welding functions, to increase the operation range of welding or cutting, and to improve the operation efficiency of the cutting and welding function all-in-one machine.

[0036] Working principle: in use, the external power supply, first workers will need to cut or weld aluminum strip placed between the two sets of clamping block 19, at this time the aluminum strip is located on the rack 1, rotating motor 16 drive power gear 17 rotation, power gear 17 drive two sets of transmission rack 18 move towards each other, while the transmission rack 18 drive clamping block 19 synchronous movement, two sets of transmission rack 18 movement, support box 24 to transmission rack 18 sliding support, a set of transmission rack 18 drive a set of clamping block 19 move, at this time a set of transmission rack 18 in the other set of clamping block 19 inside sliding to play the role of limiting support, two sets of clamping block 19 move towards each other to clamp the aluminum strip fixed, X shaft screw moving mechanism 2 through the support seat 27 drive Y axis screw moving mechanism 3, Z axis screw moving mechanism 4, rotating disc 7, high frequency welding machine body 10, laser cutting machine body 13 longitudinal movement, Y axis screw moving mechanism 3 drive Z axis screw moving mechanism 4, rotating disc 7, high frequency welding machine body 10, laser cutting machine body 13 transverse movement, Z axis screw moving mechanism 4 drive rotating disc 7, high frequency welding machine body 10, laser cutting machine body 13 to adjust the height, to facilitate high frequency welding machine body 10 welding work, to facilitate laser cutting machine body 13 cutting work, the first motor 20 drive worm 21 rotation, worm 21 drive worm gear 22 rotation, worm gear 22 through the rotating shaft 6 drive rotating disc 7 synchronous rotation, to facilitate laser cutting machine body 13 downward cutting work, to facilitate convenient replacement welding or cutting head, stepper motor 8 through the upper transmission shaft 25 drive upper linkage frame 9 rotation, while the upper linkage frame 9 drive high frequency welding machine body 10 synchronous rotation, servo motor 11 through the lower transmission shaft 26 drive lower linkage frame 12 rotation, while the lower linkage frame 12 drive laser cutting machine body 13 synchronous rotation, to facilitate the adjustment angle of special-shaped position processing, to complete the use of all-in-one machine work.

[0037] The above is only the preferred embodiment of the present application, not any form of the present application is limited, although the present application has been disclosed as above, however, not to limit the present application, any person skilled in the art, without departing from the technical scheme of the present application, when the above disclosed technical content can make some changes or modification of equivalent examples, but as long as it does not deviate from the technical scheme of the present application, according to the technical essence of the present application, any brief introduction modification, equivalent change and modification of the above embodiment, still belongs to the scope of the present application technical scheme.

Claims

1. An all-in-one machine with cutting and welding functions, comprising a rack (1) and a Y-axis screw moving mechanism (3), characterized in that: The top of the frame (1) is provided with a Y-axis screw moving mechanism (3), the bottom end of the Y-axis screw moving mechanism (3) is symmetrically provided with a supporting seat (27), the bottom end of the frame (1) below the supporting seat (27) is provided with an X-axis screw moving mechanism (2), and the supporting seat (27) is in sliding connection with the X-axis screw moving mechanism (2), a Z-axis screw moving mechanism (4) is slidably installed on the outer wall of the Y-axis screw moving mechanism (3), a rotating box (5) is installed on the outer wall of the side, away from the Y-axis screw moving mechanism (3), of the Z-axis screw moving mechanism (4), a rotating shaft (6) is movably installed on the outer wall of the side, away from the Z-axis screw moving mechanism (4), of the rotating box (5), and the rotating shaft (6) extends into the interior of the rotating box (5), a rotating disc (7) is installed on the end, away from the rotating box (5), of the rotating shaft (6), a stepping motor (8) is installed on the side, away from the Z-axis screw moving mechanism (4), of the rotating disc (7), an upper linkage frame (9) is movably installed on the outer wall of the rotating disc (7) above the stepping motor (8), and a high-frequency welding machine body (10) is installed on the outer wall of the upper linkage frame (9).

2. The all-in-one machine with cutting and welding functions according to claim 1, characterized in that: A servo motor (11) is installed on the outer wall of the rotating disc (7) below the high-frequency welding machine body (10), a lower linkage frame (12) is movably installed on the outer wall of the rotating disc (7) on the side of the servo motor (11), and a laser cutting machine body (13) is installed on the outer wall of the lower linkage frame (12).

3. The all-in-one machine with cutting and welding functions according to claim 1, characterized in that: Arcuate frames (14) are symmetrically installed on the outer wall of the frame (1) on the side of the Y-axis screw moving mechanism (3), supporting frames (15) are installed on the inner walls of the arcuate frames (14) at the center positions, rotating motors (16) are installed at the top end center positions of the supporting frames (15), and supporting boxes (24) are installed at the bottom ends of the supporting frames (15) below the rotating motors (16).

4. The all-in-one machine with cutting and welding functions according to claim 3, characterized in that: Power gears (17) are installed at the output ends of the rotating motors (16), and the power gears (17) are movably connected with the supporting boxes (24), and clamping blocks (19) are symmetrically arranged on the outer sides of the supporting boxes (24).

5. The all-in-one machine with cutting and welding functions according to claim 4, characterized in that: Transmission racks (18) are fixedly installed at one end of the clamping blocks (19) close to the supporting boxes (24), the transmission racks (18) penetrate through the supporting boxes (24), one end of each transmission rack (18) is fixedly connected with a group of clamping blocks (19), and the other end of each transmission rack (18) is movably connected with another group of clamping blocks (19), and the power gears (17) are in engagement with the transmission racks (18).

6. The all-in-one machine with cutting and welding functions according to claim 2, characterized in that: An upper transmission shaft (25) is installed at the output end of the stepping motor (8) on the side of the upper linkage frame (9), and the upper transmission shaft (25) is fixedly connected with the upper linkage frame (9), a lower transmission shaft (26) is installed at the output end of the servo motor (11) on the side of the lower linkage frame (12), and the lower transmission shaft (26) is fixedly connected with the lower linkage frame (12).

7. The all-in-one machine with cutting and welding functions of claim 1, wherein: The inside of the rotating box (5) on one side of the Z-axis screw moving mechanism (4) is provided with a first motor (20), the output end of the first motor (20) is provided with a worm (21), the inside of the rotating box (5) on one side of the worm (21) is provided with a worm wheel (22), the worm (21) is engaged with the worm wheel (22), and the worm wheel (22) is connected with the rotating shaft (6).

8. The all-in-one machine with cutting and welding functions according to claim 3, characterized in that: The outer wall of the rack (1) below the arch-shaped frame (14) is provided with a remote controller (23), and the output end of the remote controller (23) is electrically connected with the input end of the X-axis screw moving mechanism (2), the Y-axis screw moving mechanism (3), the Z-axis screw moving mechanism (4), the stepping motor (8), the servo motor (11), the high-frequency welding machine body (10), the laser cutting machine body (13), the rotating motor (16) and the first motor (20).

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