Deburring machine with cleaning function
By introducing a cleaning mechanism and a lifting mechanism into the deburring machine, the problem of incomplete dust suction was solved, achieving efficient burr removal and stable equipment operation.
Patent Information
- Application Number
- CN202422910342.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The dust hood of the existing deburring machine does not remove the dust thoroughly, resulting in an increase in residue on the conveying mechanism, affecting the operating efficiency and service life of the equipment.
Design a deburring machine with cleaning function, including a conveying mechanism, a sanding belt mechanism, a roller brush mechanism and a cleaning mechanism. The brush roller cleans the residue on the belt, and a lifting mechanism and an adsorption plate are set on the frame to ensure the normal operation of the equipment.
It improves the quality and efficiency of deburring the product, prevents residue from entering other parts of the equipment, ensures the normal operation of the equipment, and extends the service life of the equipment.
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Figure CN223466059U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to deburring machine technical field, in particular to a deburring machine with cleaning function. BACKGROUND
[0002] The deburring machine in prior art usually removes the residue produced when the sand belt mechanism removes the burr of product through dust hood. Because the dust hood is not thorough enough, the residue on the conveying mechanism is more and more, which not only easily enters other mechanism, but also easily affects the normal operation of equipment, thereby reducing the working efficiency of equipment and affecting the service life of equipment. SUMMARY
[0003] The utility model solves the technical problem to provide a deburring machine with cleaning function, the deburring machine not only realizes the residue removal of conveying mechanism, ensures the normal operation of equipment, and improves the deburring quality and deburring efficiency of product.
[0004] The utility model solves its technical problem and adopts the technical scheme: a deburring machine with cleaning function, including frame, the frame is provided with conveying mechanism for conveying product, sand belt mechanism and roll brush mechanism for chamfering and wire drawing for deburring product are sequentially arranged along the conveying direction of conveying mechanism, the tail end of conveying mechanism is provided with cleaning mechanism for cleaning conveying mechanism, the conveying mechanism is provided with a plurality of compression roller assemblies for compression roller product.
[0005] The cleaning mechanism includes brush roller, first driving mechanism for driving brush roller to rotate and protective cover for protecting brush roller, both ends of brush roller are rotatably installed at the tail end of conveying mechanism, first driving mechanism is installed at the tail side end of conveying mechanism, the driving end of first driving mechanism is connected with one end of brush roller, and the protective cover is installed at the tail of conveying mechanism and located at the outside of brush roller.
[0006] In one embodiment, the conveying mechanism of the deburring machine with cleaning function includes a frame body, a second driving mechanism, a driving shaft, a driven shaft, and a belt wound around the driving shaft and the driven shaft. The frame body is arranged on the frame. The second driving mechanism and the first driving mechanism are respectively installed on the two side ends of the tail of the frame body. The driving shaft is rotatably installed at the tail of the frame body. The driven shaft is rotatably installed at the head of the frame body. The driving end of the second driving mechanism is connected with one end of the driving shaft. The brush roller is rotatably installed at the tail of the frame body and below the driving shaft. The brush roller is used for cleaning the residue on the belt.
[0007] In one embodiment, the frame body of the deburring machine with cleaning function is further provided with an adsorption plate for adsorbing product. The adsorption plate is located on the inner side of the belt.
[0008] In one of the embodiments, the bottom of the protective cover of the deburring machine with cleaning function is provided with a residue discharging hole for discharging residue.
[0009] In one of the embodiments, the frame of the deburring machine with cleaning function is further provided with a jacking mechanism for jacking the conveying mechanism, the jacking mechanism comprises a third driving mechanism and a chain wheel and chain screw rod transmission assembly, the third driving mechanism is installed at the bottom of the frame, the driving end of the third driving mechanism is connected with the chain wheel and chain screw rod transmission assembly, the screw rods of the chain wheel and chain screw rod transmission assembly are respectively connected with the conveying mechanism, and the third driving mechanism is used to drive the conveying mechanism to perform lifting movement.
[0010] In one of the embodiments, the abrasive belt mechanism of the deburring machine with cleaning function comprises a fixing frame, a fourth driving mechanism, a driving roller, a driven roller and an abrasive belt wound on the driving roller and the driven roller, the fixing frame is installed on the frame, the driving roller is rotatably installed at the bottom end of the fixing frame, one end of the driving roller is connected with the driving end of the fourth driving mechanism, a tensioning assembly is arranged between the fixing frame and the driven roller, the tensioning assembly comprises a first air cylinder and a tensioning beam, the driven roller is rotatably installed on the tensioning beam, the first air cylinder is installed on the fixing frame, and the driving end of the first air cylinder is connected with the tensioning beam.
[0011] In one of the embodiments, the rolling brush mechanism of the deburring machine with cleaning function comprises a supporting frame and a rolling brush assembly, the rolling brush assembly is installed on the supporting frame, the supporting frame is provided with a first motor for driving the supporting frame to perform lifting movement and a second motor for driving the rolling brush assembly to perform rotation, the supporting frame is in sliding fit with the frame, the rolling brush assembly comprises a connecting frame, a third motor and a rolling brush, both ends of the rolling brush are rotatably connected with the connecting frame, and the driving end of the third motor is connected with one end of the rolling brush through a transmission assembly.
[0012] In one of the embodiments, the pressure roller assembly of the deburring machine with cleaning function comprises a pressure roller and two adjusting plates, the adjusting plates are provided with waist-shaped holes, both ends of the pressure roller are rotatably connected with the waist-shaped holes and are in sliding fit, both ends of the pressure roller are provided with guide rods, the guide rods pass through the top ends of the adjusting plates, and the guide rods are in sliding fit with the adjusting plates.
[0013] In one of the embodiments, one side of the abrasive belt mechanism of the deburring machine with cleaning function is further provided with a dust cover for sucking residue.
[0014] The application has the following beneficial effects:
[0015] The application provides a deburring machine with a cleaning function, which removes burrs, chamfers and wires of products through sequentially arranging a sand belt mechanism and a rolling brush mechanism along a conveying mechanism, improves burr removal efficiency of the products, and further arranges a cleaning mechanism at the tail end of the conveying mechanism to process residues on the belt, improves the cleanliness of the belt, effectively avoids residues from entering other mechanisms of the equipment, and ensures normal operation of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic view of the deburring machine with a cleaning function of the embodiment of the application.
[0017] Figure 2 It is a schematic view of the conveying mechanism and the compression roller assembly of the deburring machine with a cleaning function of the embodiment of the application.
[0018] Figure 3 It is a schematic view of the sand belt mechanism and the dust cover of the deburring machine with a cleaning function of the embodiment of the application.
[0019] Figure 4 It is a schematic view of the rolling brush mechanism of the deburring machine with a cleaning function of the embodiment of the application.
[0020] Among them:
[0021] 1, rack; 2, conveying mechanism; 3, sand belt mechanism; 4, rolling brush mechanism; 5, cleaning mechanism; 6, compression roller assembly; 7, jacking mechanism; 8, dust cover; 21, frame body; 22, second driving mechanism; 23, driving shaft; 24, driven shaft; 26, adsorption plate; 31, fixing frame; 33, driving roller; 34, driven roller; 35, sand belt; 36, tensioning assembly; 361, first cylinder; 362, tensioning beam; 41, support frame; 42, rolling brush assembly; 43, first motor; 44, second motor; 421, connecting frame; 422, third motor; 423, rolling brush; 51, brush roller; 52, first driving mechanism; 53, protective cover; 531, residue outlet; 61, compression roller; 62, adjusting plate; 621, waist-shaped hole; 63, guide rod; 71, third driving mechanism; 72, chain wheel and chain screw rod transmission assembly. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model are described in detail below with reference to the drawings.
[0023] As Figure 1As shown, the embodiment of the present application provides a deburring machine with cleaning function, which comprises a rack 1, a conveying mechanism 2 arranged on the rack 1 for conveying products, a sand belt mechanism 3 and a rolling brush mechanism 4 arranged in sequence along the conveying direction of the conveying mechanism 2 for deburring the products, a cleaning mechanism 5 arranged at the tail end of the conveying mechanism 2 for cleaning the conveying mechanism 2, and a plurality of pressing roller assemblies 6 arranged on the conveying mechanism 2 for rolling the products.
[0024] As shown, Figure 2 The cleaning mechanism 5 comprises a brush roller 51, a first driving mechanism 52 for driving the brush roller 51 to rotate, and a protective cover 53 for protecting the brush roller 51, both ends of the brush roller 51 are rotatably installed at the tail end of the conveying mechanism 2, the first driving mechanism 52 is installed at the tail end of the conveying mechanism 2, the driving end of the first driving mechanism 52 is connected with one end of the brush roller 51, and the protective cover 53 is installed at the tail end of the conveying mechanism 2 and located outside the brush roller 51.
[0025] Specifically, three pressing roller assemblies 6 are arranged on the conveying mechanism 2, wherein the first pressing roller assembly 6 and the second pressing roller assembly 6 are respectively located on both sides of the sand belt mechanism 3, and the third pressing roller assembly 6 is located on the side of the rolling brush mechanism 4 away from the sand belt mechanism 3.
[0026] The product is placed on the conveying mechanism 2, the conveying mechanism 2 drives the product to move below the first pressing roller assembly 6, then the sand belt mechanism 3 removes the burrs of the product, the product is rolled by the second pressing roller assembly 6 after the burrs are removed, then the rolling brush mechanism 4 chamfers and draws the product, the product is rolled by the third pressing roller assembly 6, and then the conveying mechanism 2 discharges the product. During this period, the first driving mechanism 52 of the cleaning mechanism 5 drives the brush roller 51 to rotate to clean the residues on the belt of the conveying mechanism 2, so as to ensure the cleanliness of the conveying mechanism 2. The first driving mechanism 52 is a fourth motor.
[0027] In the above structure, the residues on the belt are treated by the cleaning mechanism 5, which improves the cleanliness of the belt and effectively prevents the residues from entering other mechanisms of the equipment, thereby ensuring the normal operation of the equipment. The sand belt mechanism 3 and the rolling brush mechanism 4 are arranged in sequence to remove the burrs, chamfer and draw the product, thereby improving the deburring effect of each part of the product. The deburring machine with cleaning function not only removes the residues of the conveying mechanism 2 to ensure the normal operation of the equipment, but also improves the deburring quality and efficiency of the product.
[0028] As shown, Figure 2As shown in the drawings, in one of the embodiments, the conveying mechanism 2 of the deburring machine with the belt cleaning function comprises a frame body 21, a second driving mechanism 22, a driving shaft 23, a driven shaft 24, and a belt wound around the driving shaft 23 and the driven shaft 24. The frame body 21 is arranged on the machine frame 1. The second driving mechanism 22 and the first driving mechanism 52 are respectively arranged at the two side ends of the tail of the frame body 21. The driving shaft 23 is rotatably arranged at the tail of the frame body 21. The driven shaft 24 is rotatably arranged at the head of the frame body 21. The driving end of the second driving mechanism 22 is connected with one end of the driving shaft 23. The brush roller 51 is rotatably arranged at the tail of the frame body 21 and below the driving shaft 23. The brush roller 51 is used for cleaning the residues on the belt. The second driving mechanism 22 drives the driving shaft 23 to drive the driven shaft 24 and the belt to rotate, thereby driving the product to be conveyed. The brush roller 51 is rotatably arranged at the tail of the frame body 21 and below the driving shaft 23. When the belt rotates through the driving shaft 23, the first driving mechanism 52 drives the brush roller 51 to rotate, thereby cleaning the residues on the belt. The second driving mechanism 22 is a fifth motor. The arrangement not only improves the conveying efficiency of the product, but also improves the cleanliness of the belt, effectively prevents the residues from entering other mechanisms, and ensures the normal operation of the equipment.
[0029] As shown in the drawings, Figure 2 In one of the embodiments, the frame body 21 of the deburring machine with the belt cleaning function is further provided with an adsorption plate 26 for adsorbing the product. The adsorption plate 26 is located at the inner side of the belt. When the product is placed on the belt of the conveying mechanism 2, the adsorption plate 26 adsorbs the product. The arrangement can ensure the stability of the product during the conveying process.
[0030] As shown in the drawings, Figure 1 In one of the embodiments, the bottom of the protective cover 53 of the deburring machine with the belt cleaning function is provided with a residue discharging hole 531 for discharging the residues. The arrangement facilitates the collection and discharge of the residues falling from the brush roller 51.
[0031] As shown in the drawings, Figure 2As shown in the drawings, in one embodiment, the frame 1 of the deburring machine with cleaning function is further provided with a jacking mechanism 7 for jacking the conveying mechanism 2, the jacking mechanism 7 comprises a third driving mechanism 71 and a chain wheel and chain screw rod transmission assembly 72, the third driving mechanism 71 is installed at the bottom of the frame 1, the driving end of the third driving mechanism 71 is connected with the chain wheel and chain screw rod transmission assembly 72, the screw rods of the chain wheel and chain screw rod transmission assembly 72 are connected with the frame bodies 21 of the conveying mechanism 2 respectively, and the third driving mechanism 71 is used to drive the conveying mechanism 2 to move up and down. The four screw rods of the chain wheel and chain screw rod transmission assembly 72 are connected with the frame bodies 21 of the conveying mechanism 2 respectively, the third driving mechanism 71 drives the chain wheel and the chain of the chain wheel and chain screw rod transmission assembly 72 to rotate, and the chain drives the screw rods to move up and down. The third driving mechanism 71 is a fifth motor. The gap between the conveying mechanism 2 and the abrasive belt mechanism 3 and the brush rolling mechanism 4 can be adjusted according to the size of the product, and the universality of the equipment is improved.
[0032] As shown in the drawings, Figure 3 As shown in the drawings, in one embodiment, the abrasive belt mechanism 3 of the deburring machine with cleaning function comprises a fixing frame 31, a fourth driving mechanism, a driving roller 33, a driven roller 34 and an abrasive belt 35 wound on the driving roller 33 and the driven roller 34, the fixing frame 31 is installed on the frame 1, the driving roller 33 is rotatably installed at the bottom end of the fixing frame 31, one end of the driving roller 33 is connected with the driving end of the fourth driving mechanism, a tensioning assembly 36 is arranged between the fixing frame 31 and the driven roller 34, the tensioning assembly 36 comprises a first air cylinder 361 and a tensioning beam 362, the driven roller 34 is rotatably installed on the tensioning beam 362, the first air cylinder 361 is installed on the fixing frame 31, and the driving end of the first air cylinder 361 is connected with the tensioning beam 362. The fourth driving mechanism is a sixth motor. The sixth motor drives the driving roller 33 to drive the driven roller 34 and the abrasive belt 35 to rotate, and the abrasive belt 35 removes the burrs on the product on the conveying mechanism 2. When the abrasive belt 35 is loose, the first air cylinder 361 drives the tensioning beam 362 to move upward, so that the driven roller 34 on the tensioning beam 362 tensions the abrasive belt 35. This arrangement facilitates driving the abrasive belt 35 to polish and remove the burrs on the product, and facilitates adjusting the tensioning accuracy of the abrasive belt 35, ensuring the burr removal effect of the abrasive belt 35 on the product.
[0033] As shown in the drawings, Figure 4As shown in the drawings, in one of the embodiments, the deburring machine with cleaning function comprises a roller brush mechanism 4, which comprises a support frame 41 and a roller brush assembly 42. The support frame 41 is provided with a first motor 43 for driving the lifting movement of the support frame 41 and a second motor 44 for driving the rotation of the roller brush assembly 42. The support frame 41 is in sliding fit with the rack 1. The roller brush assembly 42 comprises a connecting frame 421, a third motor 422 and a roller brush 423. The two ends of the roller brush 423 are rotatably connected with the connecting frame 421. The driving end of the third motor 422 is connected with one end of the roller brush 423 through a transmission assembly. When the product passes through the roller brush mechanism 4, the third motor 422 drives the roller brush 423 to rotate to chamfer and draw the product. The second motor 44 drives the connecting frame 421 to drive the roller brush 423 to rotate, thereby expanding the chamfering and drawing range of the product. The first motor 43 drives the support frame 41 to drive the roller brush assembly 42 to move up and down, thereby adjusting the chamfering and drawing strength of the product. The arrangement not only facilitates the chamfering and drawing of the product, but also improves the chamfering and drawing effect of each part of the product, and the strength of the chamfering and drawing can be adjusted.
[0034] As shown in the drawings, Figure 2 As shown in the drawings, in one of the embodiments, the deburring machine with cleaning function comprises a roller brush mechanism 4, which comprises a support frame 41 and a roller brush assembly 42. The support frame 41 is provided with a first motor 43 for driving the lifting movement of the support frame 41 and a second motor 44 for driving the rotation of the roller brush assembly 42. The support frame 41 is in sliding fit with the rack 1. The roller brush assembly 42 comprises a connecting frame 421, a third motor 422 and a roller brush 423. The two ends of the roller brush 423 are rotatably connected with the connecting frame 421. The driving end of the third motor 422 is connected with one end of the roller brush 423 through a transmission assembly. When the product passes through the roller brush mechanism 4, the third motor 422 drives the roller brush 423 to rotate to chamfer and draw the product. The second motor 44 drives the connecting frame 421 to drive the roller brush 423 to rotate, thereby expanding the chamfering and drawing range of the product. The first motor 43 drives the support frame 41 to drive the roller brush assembly 42 to move up and down, thereby adjusting the chamfering and drawing strength of the product. The arrangement not only facilitates the chamfering and drawing of the product, but also improves the chamfering and drawing effect of each part of the product, and the strength of the chamfering and drawing can be adjusted.
[0035] As shown in the drawings, Figure 3 As shown in the drawings, in one of the embodiments, the deburring machine with cleaning function comprises a roller brush mechanism 4, which comprises a support frame 41 and a roller brush assembly 42. The support frame 41 is provided with a first motor 43 for driving the lifting movement of the support frame 41 and a second motor 44 for driving the rotation of the roller brush assembly 42. The support frame 41 is in sliding fit with the rack 1. The roller brush assembly 42 comprises a connecting frame 421, a third motor 422 and a roller brush 423. The two ends of the roller brush 423 are rotatably connected with the connecting frame 421. The driving end of the third motor 422 is connected with one end of the roller brush 423 through a transmission assembly. When the product passes through the roller brush mechanism 4, the third motor 422 drives the roller brush 423 to rotate to chamfer and draw the product. The second motor 44 drives the connecting frame 421 to drive the roller brush 423 to rotate, thereby expanding the chamfering and drawing range of the product. The first motor 43 drives the support frame 41 to drive the roller brush assembly 42 to move up and down, thereby adjusting the chamfering and drawing strength of the product. The arrangement not only facilitates the chamfering and drawing of the product, but also improves the chamfering and drawing effect of each part of the product, and the strength of the chamfering and drawing can be adjusted.
[0036] The above embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the scope of the application. It should be noted that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A deburring machine with a belt cleaning function, characterized in that, The machine frame (1) is provided with a conveying mechanism (2) for conveying products, a sand belt mechanism (3) for deburring the products and a brush rolling mechanism (4) for chamfering and wire drawing of the products are sequentially arranged along the conveying direction of the conveying mechanism (2), and a cleaning mechanism (5) for cleaning the conveying mechanism (2) is arranged at the tail end of the conveying mechanism (2), and a plurality of pressing roller assemblies (6) for rolling the products are arranged on the conveying mechanism (2); The cleaning mechanism (5) comprises a brush roller (51), a first driving mechanism (52) for driving the brush roller (51) to rotate, and a protective cover (53) for protecting the brush roller (51), both ends of the brush roller (51) are rotatably installed at the tail end of the conveying mechanism (2), the first driving mechanism (52) is installed at the tail end of the conveying mechanism (2), the driving end of the first driving mechanism (52) is connected with one end of the brush roller (51), and the protective cover (53) is installed at the tail end of the conveying mechanism (2) and located outside the brush roller (51).
2. The deburring machine with cleaning function according to claim 1, characterized in that, The conveying mechanism (2) comprises a frame body (21), a second driving mechanism (22), a driving shaft (23), a driven shaft (24) and a belt wound on the driving shaft (23) and the driven shaft (24), the frame body (21) is arranged on the machine frame (1), the second driving mechanism (22) and the first driving mechanism (52) are respectively arranged at the two side ends of the tail end of the frame body (21), the driving shaft (23) is rotatably installed at the tail end of the frame body (21), the driven shaft (24) is rotatably installed at the head of the frame body (21), the driving end of the second driving mechanism (22) is connected with one end of the driving shaft (23), and the brush roller (51) is rotatably installed at the tail end of the frame body (21) and located below the driving shaft (23), and the brush roller (51) is used for cleaning the residues on the belt.
3. The deburring machine with cleaning function according to claim 2, characterized in that, The frame body (21) is further provided with an adsorption plate (26) for adsorbing the products, and the adsorption plate (26) is located inside the belt.
4. The deburring machine with cleaning function according to claim 1, characterized in that, The bottom of the protective cover (53) is provided with a residue discharging hole (531) for discharging residues.
5. The deburring machine with cleaning function according to claim 1, characterized in that, The machine frame (1) is further provided with a jacking mechanism (7) for jacking the conveying mechanism (2), the jacking mechanism (7) comprises a third driving mechanism (71) and a chain wheel and chain screw rod transmission assembly (72), the third driving mechanism (71) is installed at the bottom of the machine frame (1), the driving end of the third driving mechanism (71) is connected with the chain wheel and chain screw rod transmission assembly (72), the screw rods of the chain wheel and chain screw rod transmission assembly (72) are respectively connected with the conveying mechanism (2), and the third driving mechanism (71) is used for driving the conveying mechanism (2) to move up and down.
6. The deburring machine with cleaning function according to claim 1, characterized in that, The sand belt mechanism (3) comprises a fixing frame (31), a fourth driving mechanism, a driving roller (33), a driven roller (34) and a sand belt (35) wound on the driving roller (33) and the driven roller (34), the fixing frame (31) is installed on the rack (1), the driving roller (33) is rotatably installed at the bottom end of the fixing frame (31), one end of the driving roller (33) is connected with the driving end of the fourth driving mechanism, the fixing frame (31) is provided with a tensioning assembly (36) between the fixing frame (31) and the driven roller (34), the tensioning assembly (36) comprises a first cylinder (361) and a tensioning beam (362), the driven roller (34) is rotatably installed on the tensioning beam (362), and the first cylinder (361) is installed on the fixing frame (31) and connected with the tensioning beam (362).
7. The deburring machine with cleaning function according to claim 1, characterized in that, The rolling brush mechanism (4) comprises a supporting frame (41) and a rolling brush assembly (42), the rolling brush assembly (42) is installed on the supporting frame (41), the supporting frame (41) is provided with a first motor (43) for driving the supporting frame (41) to move up and down and a second motor (44) for driving the rolling brush assembly (42) to rotate, the supporting frame (41) is in sliding fit with the rack (1), the rolling brush assembly (42) comprises a connecting frame (421), a third motor (422) and a rolling brush (423), both ends of the rolling brush (423) are rotatably connected with the connecting frame (421), and the driving end of the third motor (422) is connected with one end of the rolling brush (423) through a transmission assembly.
8. The deburring machine with cleaning function according to claim 1, characterized in that, The pressing roller assembly (6) comprises a pressing roller (61) and two adjusting plates (62), the adjusting plate (62) is provided with a waist-shaped hole (621), both ends of the pressing roller (61) are rotatably connected with the waist-shaped hole (621) and are in sliding fit, both ends of the pressing roller (61) are provided with guide rods (63), the guide rods (63) pass through the top end of the adjusting plate (62), and the guide rods (63) are in sliding fit with the adjusting plate (62).
9. The deburring machine with cleaning function according to claim 1, characterized in that, One side of the sand belt mechanism (3) is further provided with a dust collection cover (8) for sucking residues.