Clamp for transferring aluminum bus processing station

By designing a combination of limiting components and clamping mechanisms, and utilizing the cooperation of gantry crane steel ropes and pull rods, the problem of detachment of scissor clamps when clamping large-volume aluminum busbars was solved, achieving stable transfer and safe clamping of aluminum busbars.

CN223466169UActive Publication Date: 2025-10-24GUI ZHOU ZHENG HE LV YE YOU XIAN ZE REN GONG SI
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Patent Information

Application Number
CN202422797241.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-24
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Existing scissor-shaped clamps are prone to slipping and shaking when clamping large aluminum busbars, causing them to fall off, posing a safety hazard.

Method used

A clamping device including a limiting member, a clamping rod, and a clamping mechanism was designed. By combining the limiting plate and the clamping rod, and utilizing the cooperation of the steel rope and the pull rod of the gantry crane, the aluminum busbar can be stably clamped and transferred.

Benefits of technology

This ensures that the aluminum busbar is not easily detached during transfer, improving safety and stability and reducing the risk of safety accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clamp for transferring an aluminum busbar machining station in the technical field of aluminum busbar production equipment. The clamp comprises a limiting piece, two clamping rods and two sets of clamping mechanisms in mirror symmetry. The clamping mechanism comprises two movable rods which are rotationally connected with each other in an X shape, the two clamping rods are transversely arranged, and the bottom ends of the two movable rods are rotationally connected to the two clamping rods respectively; the top ends of the two movable rods of the same clamping mechanism are rotationally connected with two pull rods correspondingly, and the top ends of the two pull rods are rotationally connected with each other. The limiting piece comprises two limiting plates which are opposite to each other, transverse sliding grooves are formed in the two limiting plates, the two clamping rods are located between the two limiting plates, and the two ends of the two clamping rods are connected into the sliding grooves of the two limiting plates in a sliding mode respectively. According to the scheme, the problem that a large-size aluminum bus clamped by an existing shear-shaped clamp is likely to fall off is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium busbar production equipment technical field, concretely relates to the clamp for shifting aluminium busbar processing station. BACKGROUND

[0002] Aluminium busbar refers to the large current conducting device for power transmission and distribution, usually made of pure aluminium or aluminium alloy. Aluminium busbar is widely used in power system due to its good conductivity, light weight and cost effectiveness. In order to meet the demand of large current transmission and improve the heat dissipation performance, in order to reduce the resistance and reduce the heat generated when the current passes, the aluminium busbar needs to have enough cross section, so a large volume of aluminium busbar is used. The mass of this kind of aluminium busbar usually reaches hundreds of kilograms or even hundreds of kilograms, and then the aluminium busbar needs to be cut, polished and rolled in multiple steps, and different processing steps need to be carried out in different stations, so the transfer of aluminium busbar station is usually carried out by using a row of hangers with a shear clamp to clamp the aluminium busbar and move it to transfer the processing station. However, the shear clamp is based on the principle of lever, when the row of hangers moves up to pull the shear clamp to exert force to make the supporting arm close, so that the clamping end can clamp the aluminium busbar. However, when clamping the aluminium busbar, the surface of the aluminium busbar is flat, so slippage and shaking may occur during clamping, which may cause the aluminium busbar to fall off the clamp. Since the mass of this kind of aluminium busbar is large, if it falls off, it is easy to cause safety accidents, so there is an urgent need for a clamp that can stably clamp large volume of aluminium busbar. SUMMARY

[0003] The utility model intends to provide a clamp for shifting aluminium busbar processing station to solve the problem of possible falling of the shear clamp holding large volume of aluminium busbar.

[0004] To solve the above technical problems, the utility model provides the following technical scheme: a clamp for shifting aluminium busbar processing station, comprising a limiting piece, two clamping rods and two groups of mirror image symmetrical clamping mechanisms; the clamping mechanism comprises two movable rods connected with each other in "X" shape, two clamping rods are arranged horizontally, and the bottom ends of the two movable rods are rotatably connected to the two clamping rods; the top ends of the two movable rods of the same group of clamping mechanisms are rotatably connected with two pull rods, and the top ends of the two pull rods are rotatably connected with each other.

[0005] The limiting piece comprises two mutually opposite limiting plates, both the limiting plates are provided with horizontal sliding grooves, both the clamping rods are located between the two limiting plates, and both ends of the two clamping rods are slidably connected in the sliding grooves of the two limiting plates.

[0006] The utility model discloses a working principle: when using, utilize the steel rope to fix the top of the pull rod of two sets of clamping mechanism and be connected with the lifting hook of line and hang, then move the fixture to the aluminum busbar of needing to shift the station, let the aluminum busbar be located between two clamping rods, when starting line and hang, let the lifting hook of line and hang move through the steel rope and pull the pull rod, with one set of clamping mechanism carries out the principle explanation, when the top of the pull rod is subjected to the tension upwards, because the bottom of the pull rod is rotatably connected with the top of the movable rod, and the bottom of the movable rod is rotatably connected with the clamping rod, therefore, when the top of the pull rod is subjected to the tension upwards, the bottom of the two pull rods rotates mutually close with the rotation connection as the center, when the bottom of the two pull rods mutually close, the top of the two movable rods is pulled mutually close, because two movable'X'shape mutually rotatable connection, therefore, when the top of the two movable rods mutually close, the bottom of the movable rod also synchronously mutually close, when the bottom of the movable rod mutually close, the bottom of the movable rod pulls two clamping rods in the sliding slot and mutually close until with the aluminum busbar contact, along with the position of the lifting hook of line and hang gradually elevates also makes two clamping rods firmly hold the aluminum busbar, then through the movement of line and hang and drive the aluminum busbar to move.

[0007] The utility model discloses the beneficial effect:

[0008] The scheme is limited to the two sides of the aluminum busbar through two limit plates, and the other two opposite sides of the aluminum busbar are clamped by two clamping rods, so that the front, back, left and right four sides of the aluminum busbar are wrapped, and the aluminum busbar is clamped stably and not easy to fall off when shifting the station.

[0009] Further, the bottom end of the side wall of the opposite side of the two clamping rods is fixedly connected with two vertical clamping plates. The purpose is to support the bottom when the clamping rod clamps the aluminum busbar, increase the stability, and reduce the risk of aluminum busbar falling off during the transfer process.

[0010] Further, the end of the clamping plate away from the clamping rod is wedge-shaped. The purpose is that the end of the clamping plate away from the clamping rod is wedge-shaped, which can be inserted into the bottom of the aluminum busbar during clamping.

[0011] Further, the two ends of each of the clamping rods are coaxially and fixedly connected with threaded rods, the end portions of the threaded rods pass through the sliding grooves from one side of the limiting plates to the other side of the limiting plates, two nuts are threadedly connected on each of the threaded rods, and the two nuts are located on the two sides of the limiting plates respectively. Through the arrangement, the two nuts can be rotated according to the width of the aluminum bus, the interval distance between the two limiting plates is adjusted, the interval distance of the limiting plates is matched with the width of the aluminum bus, and the position of the limiting plates is fixed by tightening the two nuts after the distance is adjusted.

[0012] Further, the rotating connection portions of the two pull rods of each clamping mechanism are provided with lifting rings, the lifting rings of the two clamping mechanisms are fixedly connected with the same cross beam, and a plurality of connecting rings for cooperating with the steel ropes of the travelling crane are fixedly connected to the middle portion of the cross beam. Through the arrangement, the cross beam can be kept from being inclined during lifting by connecting the plurality of connecting rings with the hooks of the travelling crane through the steel ropes, and the stability is ensured; and the pull rods of the two clamping mechanisms are synchronously pulled through the cross beam, so that the clamping rods of the two clamping mechanisms are synchronously clamped. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a structure schematic view of the clamp for transferring the aluminum bus machining station;

[0014] Figure 2 It is a structure schematic view of the clamp for transferring the aluminum bus machining station from the top surface. DETAILED DESCRIPTION

[0015] The specific embodiments are further described in detail as follows:

[0016] The reference signs in the drawings of the specification include: connecting ring 1, cross beam 2, pull rod 3, movable rod 4, clamping rod 5, limiting plate 6, sliding groove 7, supporting plate 8, nut 9, threaded rod 10.

[0017] The embodiments are basically as shown in the accompanying drawings Figure 1 and the accompanying Figure 2 descriptions:

[0018] The clamp for transferring the aluminum bus machining station comprises limiting members, two clamping rods 5 and two groups of mirror-symmetric clamping mechanisms. The clamping mechanism comprises two movable rods 4 which are connected with each other in an “X” shape in rotation, two clamping rods 5 which are arranged horizontally, and the bottom ends of the two movable rods 4 which are rotatably connected to the two clamping rods 5 respectively. The top ends of the two movable rods 4 of the same group of clamping mechanisms are rotatably connected with two pull rods 3 respectively, and the top ends of the two pull rods 3 are rotatably connected with each other. The rotating connection portions of the two pull rods 3 of each clamping mechanism are provided with lifting rings, the lifting rings of the two clamping mechanisms are fixedly connected with the same cross beam 2, and a plurality of connecting rings 1 for cooperating with the steel ropes of the travelling crane are fixedly connected to the middle portion of the cross beam 2.

[0019] The limiting member comprises two mutually opposite limiting plates 6, both of which are provided with transverse sliding grooves 7, and two clamping rods 5 are located between the two limiting plates 6, and the bottom end of the side wall of the opposite side of each clamping rod 5 is fixedly connected with two vertical supporting plates 8 of the clamping rod 5, and the end away from the clamping rod 5 of the supporting plate 8 is wedge-shaped, and the two ends of each clamping rod 5 are coaxially fixedly connected with threaded rods 10, the end of the threaded rod 10 is located on the other side of the limiting plate 6 through the sliding groove 7 from the opposite side of the limiting plate 6, and two nuts 9 are threadedly connected on each threaded rod 10, and the two nuts 9 are located on the two sides of the limiting plate 6, respectively.

[0020] The specific implementation process is as follows:

[0021] In use, the steel wire is used to connect the multiple connecting rings 1 on the cross beam 2 with the lifting hooks of the travelling crane, and then the clamp is moved to the aluminum busbar at the work station to be transferred, so that the aluminum busbar is located between the two clamping rods 5, at this time, the travelling crane is started, and the lifting hooks of the travelling crane are moved upward to pull the pull rods 3 through the steel wire and the cross beam 2, and one set of clamping mechanism is taken as an example to illustrate the principle, when the top end of the pull rod 3 is subjected to an upward pulling force, since the bottom end of the pull rod 3 is rotationally connected with the top end of the movable rod 4, and the bottom end of the movable rod 4 is rotationally connected with the clamping rod 5, therefore, when the top end of the pull rod 3 is subjected to an upward pulling force, the bottom ends of the two pull rods 3 rotate around the rotationally connected part as the center to move closer to each other, when the bottom ends of the two pull rods 3 move closer to each other, the top ends of the two movable rods 4 are pulled to move closer to each other, since the two movable rods are rotationally connected with each other in the shape of “X”, therefore, when the top ends of the two movable rods 4 move closer to each other, the bottom ends of the movable rods 4 also synchronously move closer to each other, when the bottom ends of the two movable rods 4 move closer to each other, the bottom ends of the movable rods 4 pull the two clamping rods 5 to slide in the sliding grooves 7 and move closer to each other until they contact with the aluminum busbar, and the supporting plates are inserted below the aluminum busbar, and as the position of the lifting hooks of the travelling crane gradually rises, the two clamping rods 5 also firmly clamp the aluminum busbar, and then the aluminum busbar is moved by the movement of the travelling crane. After the aluminum busbar moves to the specified position, the lifting hooks of the travelling crane are lowered, at this time, the pulling force of the steel wire on the two pull rods 3 gradually decreases, and then the clamping force of the two clamping rods 5 on the aluminum busbar decreases until the two clamping rods 5 are separated from the aluminum busbar.

Claims

1. A clamp for transferring an aluminum busbar processing station, characterized by: The utility model relates to a kind of two-way clamp, including limiting piece, two clamping rods and two groups of mirror image symmetry clamping mechanism;Clamping mechanism includes two movable rods "X” shape mutually rotating connection, two clamping rods are transversely arranged, and the bottom end of two movable rods is respectively rotatingly connected in two clamping rods;The top of two movable rods of same group clamping mechanism is respectively rotatingly connected with two pull rods, and the top of two pull rods is mutually rotatingly connected; The limiting piece includes two mutually facing limiting plates, both limiting plates are provided with transverse sliding grooves, both clamping rods are located between two limiting plates, and both ends of two clamping rods are respectively slidingly connected in the sliding grooves of two limiting plates.

2. The clamp for transferring aluminum busbar processing stations of claim 1, characterized in that: The bottom end of the side wall of the opposite side of two clamping rods is fixedly connected with two vertical to clamping rod's supporting plate.

3. The clamp for transferring aluminum busbar processing stations of claim 2, characterized in that: The end of the supporting plate away from clamping rod is wedge-shaped.

4. The clamp for transferring aluminum busbar machining stations according to claim 3, characterized in that: The end of each clamping rod is coaxially fixedly connected with threaded rod, and the end of threaded rod is located in the other side of limiting plate from the opposite side of limiting plate through sliding groove, two nuts are threadedly connected on each threaded rod, and two nuts are respectively located in the two sides of limiting plate.

5. The clamp for transferring aluminum busbar processing stations of claim 4, characterized in that: The rotating connection of two pull rods of each clamping mechanism is provided with lifting ring, and the lifting ring of two clamping mechanisms is fixedly connected with the same transverse beam, and multiple connecting rings for cooperating with the steel rope of travelling crane are fixedly connected in the middle of transverse beam.