Submersible pump impeller dismounting device

By designing a submersible pump impeller disassembly device that utilizes the impeller outlet guide channel as the leverage point, the problems of difficult and easily damaged impeller disassembly are solved, achieving a safe and efficient impeller disassembly process and reducing material consumption.

CN223466250UActive Publication Date: 2025-10-24KAILUAN ENERGY CHEM
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Patent Information

Application Number
CN202423005667.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-10-24
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In the existing technology, the impeller of the submersible pump is difficult to disassemble and is easily damaged. In particular, the small gap between the impeller outlet and the water storage part makes it difficult to insert and fix with ordinary tools, which may cause damage to the impeller and the outlet.

Method used

Design a submersible pump impeller disassembly device. Utilize the guide channel at the impeller outlet as the fulcrum of the right-angle hook, and use the flange as the power transmission medium. By leveraging the inertia of the pendulum, the impeller is gradually pulled. Combined with the connection structure of the hammer rod and the flange, the impeller can be safely disassembled.

Benefits of technology

It enables easy disassembly of the impeller, improves maintenance efficiency, avoids damage to the impeller and outlet, and reduces material consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a dismounting device for an impeller of a submersible pump. The dismounting device comprises a sliding hammer, a hammer rod, a flange plate and at least two right-angle hooks, wherein the sliding hammer is sleeved on the hammer rod in a sliding manner, and the flange plate is provided with a middle hole and at least two side holes which are symmetrically distributed; one sides of at least two right-angle hooks respectively penetrate through a water outlet of the impeller to be tightly matched and connected with a flow guide water channel of the impeller, and the other sides of the at least two right-angle hooks penetrate through two side holes of the flange plate to be tightly connected with the flange plate; one side of the hammer rod penetrates through a middle hole of the flange plate and is fixedly connected with the flange plate; the flow guide water channel of the water outlet of the impeller is used as an acting point of the right-angle hook, the flange plate is used as a power transmission medium between the right-angle hook and the moving hammer, the impeller is pulled through the moving hammer, the impeller can be pulled out step by step through inertia of the moving hammer, and the impeller is disassembled. The device is simple and easy to manufacture, the maintenance efficiency is improved, meanwhile, the water nozzle and the impeller can be prevented from being damaged, and the material consumption is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field, and in particular relates to a submersible pump impeller disassembly device. Background Art

[0002] When repairing a submersible pump, disassembly is difficult due to the impeller's structural design. The impeller is made of brittle material, a flat, circular, hollow structure. The innermost shaft hole is keyed to the motor shaft, and there are no locating holes on the inner water inlet ring. Furthermore, to improve the pump's energy efficiency, the impeller's surface is smooth and curved, lacking holes for bolt installation. The impeller is installed inside the water reservoir. To ensure vacuum, the gap between the outlet trough and the water reservoir is small, making it difficult to insert and secure with standard tools, and there is no way to remove the impeller. Hitting the water outlet directly with a hammer can break the impeller and outlet.

[0003] Therefore, it is urgent to design a device that can easily disassemble the impeller without causing damage to the impeller. Utility Model Content

[0004] The utility model provides a submersible pump impeller disassembly device, which is used to solve the problems in the prior art that the impeller is difficult to disassemble and accessories such as the impeller water outlet are easily damaged.

[0005] The utility model provides a submersible pump impeller disassembly device, comprising a movable hammer, a hammer rod, a flange and at least two right-angle hooks; wherein the movable hammer is slidably sleeved on the hammer rod, and the flange is provided with a middle hole and at least two symmetrically distributed side holes; one side of the at least two right-angle hooks respectively passes through the water outlet of the impeller and is tightly connected with the guide water channel of the impeller, and the other side passes through the two side holes of the flange and is tightly connected with the flange; one side of the hammer rod passes through the middle hole of the flange and is tightly connected with the flange.

[0006] Compared with the existing technology, the benefits of the present invention are: the diversion water channel of the impeller outlet is used as the fulcrum of the right-angle hook, the flange is used as the intermediary for transmitting power between the right-angle hook and the swing hammer, the impeller is pulled by the swing hammer, and the impeller can be gradually pulled out by relying on the inertia of the swing hammer to complete the disassembly of the impeller; the device is simple and easy to manufacture, and improves the maintenance efficiency, while also ensuring that the water nozzle and impeller are protected from damage and reducing material consumption.

[0007] Furthermore, the flange is provided with two symmetrically distributed long holes.

[0008] Furthermore, a thread is provided on one side of the right-angle hook passing through the flange, and the right-angle hook is fastened to the flange via a nut.

[0009] Further, the hammer rod is provided with a thread on one side of the flange plate, and the hammer rod is fastened to the flange plate through a conical nut; wherein the outer diameter of the conical nut is smaller than the water outlet of the impeller, the side profile of the conical nut is trapezoidal, and the side surface of the conical nut is tightly connected with the corner of the right-angle hook.

[0010] Further, a limiting nut is connected to the side of the hammer rod away from the flange plate.

[0011] Further, an auxiliary device is further included, and the auxiliary device is connected with the hammer rod; the auxiliary device includes a hydraulic puller or an electric puller. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 It is a sectional view of the impeller dismounting device of the submersible pump in an embodiment of the present application;

[0013] Fig. 2 It is a partial schematic view of the impeller and the right-angle hook in an embodiment of the present application;

[0014] Fig. 3 It is a plane schematic view of the flange plate in an embodiment of the present application.

[0015] BRIEF DESCRIPTION OF DRAWINGS

[0016] 1, impeller; 101, water guide channel; 2, right-angle hook; 3, flange plate; 4, float hammer; 5, hammer rod; 6, conical nut. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical scheme and advantages of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0018] The present application provides an impeller dismounting device of a submersible pump, please refer to Figs. 1-3 , which comprises a float hammer 4, a hammer rod 5, a flange plate 3 and at least two right-angle hooks 2; wherein the float hammer 4 is slidably sleeved on the hammer rod 5, the flange plate 3 is provided with a middle hole and at least two symmetrically distributed side holes; one side of the at least two right-angle hooks 2 is respectively tightly connected with the water outlet of the impeller 1 and the water guide channel 101 of the impeller 1, and the other side is tightly connected with the flange plate 3 through the two side holes of the flange plate 3; one side of the hammer rod 5 is tightly connected with the flange plate 3 through the middle hole of the flange plate 3.

[0019] Among them, one side of the right-angle hook 2 is tightly matched with the diversion water channel 101 of the water outlet of the impeller 1 to hook the impeller 1, and the other side extends out through two symmetrical side holes of the flange 3, and the right-angle hook 2 is fastened to the flange 3 with a nut; the middle hole of the flange 3 is bolted to the hammer rod 5, wherein the flange 3 serves as an intermediate point for transmitting power between the right-angle hook 2 and the movable hammer 4, which can enable the movable hammer 4 to gradually pull the impeller 1, thereby completing the disassembly of the impeller 1.

[0020] The submersible pump impeller disassembly device provided by the utility model uses the diversion water channel 101 of the water outlet of the impeller 1 as the fulcrum of the right-angle hook 2, and uses the flange 3 as the intermediary for transmitting power between the right-angle hook 2 and the movable hammer 4. The impeller 1 is pulled by the movable hammer 4, and the impeller 1 can be gradually pulled out by relying on the inertia of the movable hammer 4 to complete the disassembly of the impeller 1. The device is simple and easy to manufacture, and improves the maintenance efficiency. At the same time, it can also ensure that the water nozzle and the impeller 1 are protected from damage, thereby reducing material consumption.

[0021] The present invention does not limit the specific size of the right-angle hook 2 , and the thickness and width of the right-angle hook 2 can be determined according to the size of the diversion channel 101 and the direction of force.

[0022] Furthermore, in order to adapt to the sizes of different impellers 1, the straight flange 3 is provided with two symmetrically distributed long holes, and the distance between the two right-angle hooks 2 can be further adjusted by adjusting the fixed position of the right-angle hook 2 and the flange 3.

[0023] In a specific embodiment, a thread is provided on one side of the right-angle hook 2 passing through the flange 3 , and the right-angle hook 2 is fastened to the flange 3 by a nut.

[0024] Furthermore, a thread is provided on one side of the hammer rod 5 passing through the flange 3, and the hammer rod 5 is fastened to the flange 3 through a conical nut 6; wherein, the outer diameter of the conical nut 6 is smaller than the water outlet of the impeller 1, the side section of the conical nut 6 is trapezoidal, and the side surface of the conical nut 6 is tightly fitted with the corner of the right-angle hook 2.

[0025] In order to further improve the fixing effect of the right-angle hook 2, the hammer rod 5 passes through the middle hole of the flange 3 and is fastened with a conical nut 6. The side of the conical nut 6 is similar to a cone, and the inner hole is provided with a thread. The side cone fits the right angle of the right-angle hook 2. When the hammer rod 5 is tightened, the side of the conical nut 6 presses the right-angle hook 2 tightly, and the distance between the two right-angle hooks 2 can be adjusted, so that the right-angle hook 2 can be further tightly fitted with the diversion channel 101 to meet the needs of impellers 1 of different sizes, and provide pre-tightening force to prevent sliding.

[0026] In a specific embodiment, a limit nut is connected to the side of the hammer rod 5 away from the flange 3 to prevent the movable hammer 4 from being withdrawn.

[0027] Further, an auxiliary device is further included, and the auxiliary device is connected with the hammer rod 5; the auxiliary device includes a hydraulic puller or an electric puller. By adding the auxiliary device on the float rod 4, the labor intensity of the maintenance personnel can be further reduced, and the work efficiency is improved.

[0028] Specifically, when the impeller 1 is disassembled, the conical nut 6 is first fastened and connected with one side of the hammer rod 5, the right-angle hook 2 is inserted into the water outlet and closely adheres to the water guide channel 101, the flange plate 3 is placed, the right-angle hook 2 is fastened and connected with the flange plate 3 through the nut, the hammer rod 5 with the conical nut 6 is passed through the middle hole of the flange plate 3, the position of the conical nut 6 is adjusted so that the side of the conical nut 6 is tightly pressed against the corner of the right-angle hook 2, the conical nut 6 on the hammer rod 5 is tightened, the float 4 is pulled, and the disassembly of the impeller 1 is completed. After the work is completed, the disassembly device is removed in the reverse order.

[0029] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; if these modifications and changes are within the scope of the claims of the present application and the equivalent technology, they should be considered as the protection scope of the present application.

Claims

1. A submersible pump impeller dismounting device, characterized in that, The utility model provides a water hammer device, including a hammer (4), a hammer rod (5), a flange plate (3) and at least two right-angle hooks (2), wherein the hammer (4) is slidably sleeved on the hammer rod (5), the flange plate (3) is provided with a middle hole and at least two symmetrically distributed side holes, one side of the at least two right-angle hooks (2) respectively passes through the water outlet of the impeller (1) and is tightly connected with the water guide channel (101) of the impeller (1), the other side passes through the two side holes of the flange plate (3) and is tightly connected with the flange plate (3), one side of the hammer rod (5) passes through the middle hole of the flange plate (3) and is tightly connected with the flange plate (3).

2. The submersible pump impeller dismounting device according to claim 1, characterized in that, The flange plate (3) is provided with two symmetrically distributed long holes.

3. The submersible pump impeller dismounting device according to claim 2, characterized in that, The side of the right-angle hook (2) passing through the flange plate (3) is provided with a thread, and the right-angle hook (2) is tightly connected with the flange plate (3) through a nut.

4. The submersible pump impeller dismounting device according to claim 3, characterized in that, The side of the hammer rod (5) passing through the flange plate (3) is provided with a thread, and the hammer rod (5) is tightly connected with the flange plate (3) through a conical nut (6); wherein the outer diameter of the conical nut (6) is smaller than the water outlet of the impeller (1), the side section of the conical nut (6) is trapezoidal, and the side of the conical nut (6) is tightly connected with the corner of the right-angle hook (2).

5. The submersible pump impeller dismounting device according to claim 4, characterized in that, The side of the hammer rod (5) away from the flange plate (3) is connected with a limiting nut.

6. The submersible pump impeller dismounting device according to any one of claims 1-5, characterized in that, The utility model also includes an auxiliary device, which is connected with the hammer rod (5); the auxiliary device includes a hydraulic puller or an electric puller.