Pouring device for energy-saving concrete pole

Abstract

The utility model discloses an energy-saving pouring device for a concrete pole, and relates to the field of pouring devices for concrete poles. The concrete pouring device comprises a pouring mechanism, the pouring mechanism comprises a concrete pump and a material guide pipe, and a vibrating mechanism is installed at the end, away from the concrete pump, of the material guide pipe. According to the energy-saving type pouring device for the concrete pole, instant vibration of concrete is achieved, bubbles in the concrete are effectively eliminated, the phenomenon of separation of coarse aggregate and fine aggregate caused by the bubbles is avoided, therefore, uniform distribution and excellent overall performance of the concrete are ensured, the strength indexes such as compression resistance and bending resistance of the concrete pole are remarkably enhanced through the improvement, and the energy-saving type pouring device for the concrete pole is suitable for popularization and application. And meanwhile, due to the fact that bubbles are reduced, the aging and corrosion processes of the concrete are greatly delayed, and the service life of the telegraph pole is remarkably prolonged.

Description

TECHNICAL FIELD

[0001] The utility model relates to cement pole is with pouring device field, specifically is a kind of energy-saving type cement pole is with pouring device. BACKGROUND

[0002] Energy-saving type cement pole pouring device is a kind of equipment that cement pump, delivery pipe, cart and track are carried out green tea to cement pole, usually energy-saving type cement pole pouring device is placed stably on cart with clean cement mould, and adjust to pouring mouth upwards, cart is accurately positioned to track starting point, so that pouring pipe can be smoothly accessed to mould, after starting cement pump, cement is accurately delivered to pouring pipe by delivery pipe, while operator controls cart to move slowly, ensure that cement evenly fills mould, according to mould size and cement strength requirement, flexibly adjust pumping speed to realize best pouring effect, complete the pouring of one mould, quickly move cart to next mould position, realize continuous production. However, the existing energy-saving type cement pole pouring device still has problems in the process of pouring concrete pole, for example, when feeding pipe is inserted into mould and cement is delivered by concrete pump, air bubbles are easily mixed in cement, these air bubbles will cause coarse and fine aggregate separation under the action of gravity, so that concrete is unevenly distributed, and then affect its overall performance, as a result, the produced concrete pole is more prone to crack and damage when stressed, and its compressive strength, bending strength and other strength indicators will be greatly reduced, in addition, these air bubbles will also accelerate the aging and corrosion process of concrete, thereby shortening the service life of telegraph pole, in addition, since delivery pipe is to be deeply into mould, concrete slurry splashed in mould will stick to delivery pipe during use, if not cleaned in time, it can cause concrete to dry and adhere on feeding pipe, and dry concrete debris can also fall into the concrete being poured, which can cause bad influence on concrete pole. SUMMARY

[0003] Therefore, the utility model aims at providing a kind of energy-saving type cement pole is with pouring device to solve the technical problems that cement is easily mixed into air bubble in the existing pouring process, which leads to uneven distribution of concrete, performance decline, and concrete slurry on delivery pipe is easily dried and adhered and dropped to affect the quality of concrete pole.

[0004] To achieve the above object, the utility model provides the following technical scheme: an energy-saving type cement pole is with pouring device, including pouring mechanism, the pouring mechanism includes concrete pump, material guiding pipe, the end of material guiding pipe away from concrete pump is equipped with vibrating mechanism, the vibrating mechanism includes mounting ring, the outside of mounting ring is screwed with a plurality of fixed bolts, and a plurality of fixed bolts are used to fixedly connect mounting ring with material guiding pipe;

[0005] The top of the mounting ring is provided with an air pipe joint, the bottom of the mounting ring is mounted with a universal hose, and the end of the universal hose is provided with a pneumatic vibrator.

[0006] By adopting the above technical scheme, the vibrating mechanism is fixedly connected with the material guide pipe through the mounting ring and the fixing bolt, the vibrating mechanism vibrates the concrete during pouring, the compactness and uniformity of the concrete are improved, and thus the quality of the cement pole is improved.

[0007] Further, the mounting ring is made of stainless steel, and the inside of the mounting ring is provided with an air pipe, and the two ends of the air pipe are connected with the air pipe joint and the pneumatic vibrator.

[0008] By adopting the above technical scheme, the mounting ring of the vibrating mechanism is made of stainless steel, and the air pipe is arranged in the mounting ring to connect the air pipe joint and the pneumatic vibrator, the stainless steel improves the corrosion resistance and durability of the mounting ring, and the design of the air pipe ensures stable air supply of the pneumatic vibrator and improves the vibrating effect.

[0009] Further, the outer surface of the concrete pump is provided with two guide rails, and the cement pole clamp vehicle and the maintenance mechanism slide on the guide rails.

[0010] By adopting the above technical scheme, the outer surface of the concrete pump is provided with guide rails, and the cement pole clamp vehicle and the maintenance mechanism slide on the guide rails, so that the whole pouring device is more flexible, and the position can be easily moved and adjusted, and the working efficiency is improved.

[0011] Further, the maintenance mechanism comprises a mounting frame, the bottom of the mounting frame is provided with two support frames, and the bottom of the support frame is provided with a base frame.

[0012] By adopting the above technical scheme, the maintenance mechanism comprises a mounting frame, a support frame and a base frame, and a stable support structure is formed, which ensures the stability of the maintenance mechanism during work and facilitates maintenance and cleaning of the pouring device.

[0013] Further, the bottom of the base frame is provided with a plurality of pulleys, and the plurality of pulleys are provided with two groups, and each group of pulleys is in sliding connection with two guide rails.

[0014] By adopting the above technical scheme, the bottom of the base frame is provided with a plurality of pulleys, and the plurality of pulleys are provided with two groups, and each group of pulleys is in sliding connection with two guide rails.

[0015] Further, the top of the mounting frame is provided with a guide sleeve, and the guide sleeve is sleeved with the material guide pipe.

[0016] Through adoption of the technical scheme, the guide sleeve is arranged at the top of the mounting frame and is sleeved with the material guide pipe, the guide sleeve can guide the position of the material guide pipe, ensure accurate pouring of the concrete, and reduce splashing and waste of the concrete during pouring.

[0017] Further, the guide sleeve is provided with a hanging ring at the front and rear ends, and the hanging ring is used for hanging the concrete on the outer surface of the material guide pipe.

[0018] Through adoption of the technical scheme, the guide sleeve is provided with a hanging ring at the front and rear ends, and the hanging ring is used for hanging the concrete on the outer surface of the material guide pipe.

[0019] Further, the guide sleeve is provided with a hanging ring at the front and rear ends, and the hanging ring is used for hanging the concrete on the outer surface of the material guide pipe.

[0020] Through adoption of the technical scheme, the guide sleeve is provided with a hanging ring at the front and rear ends, and the hanging ring is used for hanging the concrete on the outer surface of the material guide pipe.

[0021] Further, the mounting frame is provided with a traction plug at one end, the traction plug is connected with a traction socket on the cement rod clamp vehicle, and is fixedly connected through a fixed plug rod.

[0022] Through adoption of the technical scheme, the mounting frame is provided with a traction plug at one end, the traction plug is connected with a traction socket on the cement rod clamp vehicle, and this design realizes linkage of the pouring device and the cement rod clamp vehicle, and improves the coordination and efficiency of the overall operation.

[0023] Further, the top of the concrete pump is provided with a feeding port.

[0024] Through adoption of the technical scheme, the top of the concrete pump is provided with a feeding port, which facilitates feeding of the concrete into the concrete pump, and the design of the feeding port makes the feeding process more convenient and improves the work efficiency.

[0025] In summary, the present application mainly has the following beneficial effects:

[0026] 1. The utility model discloses a pouring device for energy-saving cement pole, which is characterized by the following: a vibrating mechanism is arranged on the end of the material guide pipe far from the concrete pump, so that the concrete can be vibrated in time, the air bubbles in the concrete are effectively eliminated, and the separation of coarse and fine aggregates is avoided, thereby ensuring the uniform distribution of the concrete and the overall performance of the concrete, and the compressive strength and the bending strength of the concrete pole are improved, the cracks and damages caused by stress are reduced, the aging and corrosion of the concrete are delayed, and the service life of the pole is prolonged, in addition, the vibrating mechanism is firmly connected with the material guide pipe through the mounting ring made of stainless steel and the plurality of fixing bolts, so that the vibrating mechanism is convenient to install, disassemble and maintain, the corrosion resistance and durability of the pouring device are improved, the long-term stable operation of the pouring device is ensured, and more importantly, the introduction of the vibrating mechanism makes the concrete pouring process more smooth and efficient, the pouring interruption and repeated labor caused by air bubbles are reduced, and the pouring efficiency is greatly improved.

[0027] 2. The utility model discloses a maintenance mechanism, wherein the guide rail on the outer surface of the concrete pump is slidably connected with the cement pole clamp vehicle and the maintenance mechanism, so that the whole device can be moved flexibly and positioned accurately, the working efficiency is improved, meanwhile, the mounting frame, the supporting frame and the chassis in the maintenance mechanism constitute a stable support system, the stability and safety under high-strength operation are ensured, in addition, the pulley at the bottom of the chassis facilitates movement and unloading, and facilitates regular maintenance and cleaning of the concrete residues on the outer surface of the material guide pipe, the sleeve joint of the guide sleeve and the material guide pipe and the hanging ring design effectively reduce the waste of concrete and keep the material guide pipe clean, the setting of the leakage plate facilitates the collection of leaked materials and keeps the working environment clean, the traction pin at one end of the mounting frame is connected with the clamp vehicle traction socket, linkage operation is realized, and the operation coordination is improved. DRAWINGS

[0028] Figure 1 It is a schematic view of the three-dimensional structure of the utility model;

[0029] Figure 2 It is a schematic view of the back three-dimensional structure of the utility model;

[0030] Figure 3 It is a schematic view of the enlarged structure of A in the utility model; Figure 1

[0031] Figure 4 It is a schematic view of the enlarged structure of B in the utility model. Figure 2

[0032] ​​In the figure: 1, pouring mechanism; 101, concrete pump; 102, inlet; 103, material guide pipe; 104, guide rail; 2, maintenance mechanism; 201, mounting frame; 202, support frame; 203, underframe; 204, pulley; 205, leakage plate; 206, traction bolt; 207, guide sleeve; 208, hanging ring; 3, vibrating mechanism; 301, mounting ring; 302, fixed bolt; 303, air pipe joint; 304, universal hose; 305, pneumatic vibrator. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used for explaining the utility model and cannot be understood as limiting the utility model.

[0034] In the description of the utility model, it should be explained that the directions or position relations indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like are based on the directions or position relations shown in the drawings and are only for the convenience of describing the utility model and simplifying the description and therefore cannot be understood as limiting the utility model to having a specific direction, being constructed and operated in a specific direction and therefore cannot be understood as limiting the utility model, in addition, the terms "first", "second", "third" are only for the purpose of description and cannot be understood as indicating or implying relative importance.

[0035] In the description of the utility model, it should be explained that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "setting" should be understood broadly, for example, can be fixedly connected, can be detachably connected or integrally connected: can be mechanically connected or electrically connected: can be directly connected or indirectly connected through an intermediate medium: can be the communication inside two elements and the specific meanings of the above terms in the utility model can be understood according to the specific circumstances for the ordinary skilled person in the art.

[0036] The embodiments will be described below according to the overall structure of the utility model.

[0037] Embodiment one:

[0038] An energy-saving pouring device for a cement pole, as shown in Figures 1-4 The pouring device comprises a pouring mechanism 1, the pouring mechanism 1 comprises a concrete pump 101 and a material guide pipe 103, a vibrating mechanism 3 is mounted at the end of the material guide pipe 103 away from the concrete pump 101, the vibrating mechanism 3 comprises a mounting ring 301, a plurality of fixed bolts 302 are screwed on the outer side of the mounting ring 301 and are used for fixedly connecting the mounting ring 301 and the material guide pipe 103.

[0039] The top of the mounting ring 301 is provided with an air pipe joint 303, the bottom of the mounting ring 301 is mounted with a universal hose 304, and the end of the universal hose 304 is provided with a pneumatic vibrator 305. The vibrating mechanism 3 is firmly mounted on the guide pipe 103 through the mounting ring 301 and the fixing bolt 302, ensuring the stability of the vibrating process. The pneumatic design of the vibrating mechanism 3 connects the pneumatic vibrator 305 through the air pipe joint 303 and the universal hose 304, realizes uniform vibration of the concrete, and significantly improves the compactness of the concrete and the overall quality of the cement rod.

[0040] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 The material of the mounting ring 301 is stainless steel, the inside of the mounting ring 301 is provided with an air pipe, and the two ends of the air pipe are connected with the air pipe joint 303 and the pneumatic vibrator 305. The mounting ring 301 is made of stainless steel, which enhances its corrosion resistance and durability. The internal air pipe is tightly connected with the air pipe joint 303 and the pneumatic vibrator 305, which ensures stable air supply of the pneumatic vibrator 305, thereby improving the vibrating efficiency and quality.

[0041] Example two:

[0042] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 The outer surface of the concrete pump 101 is provided with two guide rails 104, and the cement rod clamp vehicle and the maintenance mechanism 2 slide on the guide rails 104. The design of the guide rails 104 on the outer surface of the concrete pump 101 enables the cement rod clamp vehicle and the maintenance mechanism 2 to slide easily, improving the flexibility and working efficiency of the entire pouring device. This design facilitates quick adjustment of the pouring position and adapts to different working environments.

[0043] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 The maintenance mechanism 2 includes a mounting frame 201, the bottom of the mounting frame 201 is provided with two support frames 202, and the bottom of the support frame 202 is provided with a base frame 203. The maintenance mechanism 2 is composed of the mounting frame 201, the support frame 202 and the base frame 203, forming a stable support system. This structure ensures the stability of the maintenance mechanism 2 during movement and operation, providing reliable support for the maintenance and cleaning of the pouring device.

[0044] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4The bottom of the bottom frame 203 is provided with a plurality of pulleys 204, and the plurality of pulleys 204 are provided with two groups, and each group of pulleys 204 is in sliding connection with two guide rails 104. The pulleys 204 at the bottom of the bottom frame 203 are designed so that the maintenance mechanism 2 can easily slide on the guide rail 104, reducing the resistance when moving and improving the work efficiency. At the same time, the design of the two groups of pulleys 204 enhances the stability and balance of sliding.

[0045] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 The top of the mounting frame 201 is provided with a guide sleeve 207, which is sleeved with the material guide pipe 103. The guide sleeve 207 at the top of the mounting frame 201 is sleeved with the material guide pipe 103, which plays a guiding role for the material guide pipe 103, ensuring the accurate pouring of concrete. This design reduces the splashing and waste of concrete and improves the accuracy of pouring.

[0046] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 The front and rear ends of the guide sleeve 207 are provided with hanging rings 208, which are used to hang the concrete on the outer surface of the material guide pipe 103. The hanging rings 208 at the front and rear ends of the guide sleeve 207 are designed to facilitate the hanging of the concrete residue on the outer surface of the material guide pipe 103, keeping the material guide pipe 103 clean and reducing the impact of concrete residue on subsequent pouring, improving the pouring quality.

[0047] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 The lower part of the guide sleeve 207 is provided with a leakage plate 205, which is detachably connected with the support frame 202. The leakage plate 205 at the lower part of the guide sleeve 207 is designed to collect the dripping concrete and prevent it from polluting the working environment. The detachable connection design of the leakage plate 205 and the support frame 202 facilitates the cleaning and recycling of the dripping concrete, keeping the working environment clean.

[0048] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4The one end of the mounting frame 201 is provided with a traction plug 206, and the traction plug 206 is connected with a traction socket on the cement rod clamp vehicle and is fixedly connected through a fixed plug rod, and the traction plug 206 on the one end of the mounting frame 201 is connected with the traction socket on the cement rod clamp vehicle and is fixed through the fixed plug rod, so that the linkage operation of the pouring device and the cement rod clamp vehicle is realized, the coordination and efficiency of the whole operation are improved, the pouring and the clamp moving can be synchronously conducted, and time and manpower are saved.

[0049] Referring to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 The top of the concrete pump 101 is provided with a feeding port 102, the feeding port 102 on the top of the concrete pump 101 is designed, concrete can be conveniently added into the concrete pump 101, and the convenience and working efficiency of the feeding process are improved, and meanwhile, the design of the feeding port 102 also facilitates cleaning and maintenance of the concrete pump 101.

[0050] The implementation principle of the utility model is as follows: firstly, the pouring device is placed at a predetermined position, the concrete pump 101 is ensured to be stable and easy to operate, whether the material guide pipe 103 and the vibrating mechanism 3 are firmly installed is checked, especially whether the fixing bolt 302 between the mounting ring 301 and the material guide pipe 103 is tightened, whether the cement rod clamp vehicle and the maintenance mechanism 2 slide smoothly, and whether the cooperation between the pulley 204 and the guide rail 104 is good;

[0051] The feeding port 102 of the concrete pump 101 is opened, the pre-mixed concrete is poured into the pump, the position and angle of the material guide pipe 103 are adjusted, and it is ensured that the concrete can be accurately conveyed to the pouring position, if necessary, the cement rod clamp vehicle is slid to an appropriate position so as to fix the cement rod mold to be poured;

[0052] The concrete pump 101 is started, the concrete is conveyed to the pouring position through the material guide pipe 103, the pneumatic vibrator 305 is started at the same time of pouring the concrete, the concrete is vibrated through the vibrating mechanism 3, air bubbles are eliminated, and it is ensured that the concrete is uniformly distributed;

[0053] During the pouring process, the concrete residue on the outer surface of the material guide pipe 103 is checked regularly, the hanging ring 208 is used to hang off the concrete residue on the outer surface of the material guide pipe 103, the material guide pipe is kept clean, after pouring is completed, the maintenance mechanism 2 is slid to below the material guide pipe 103, the concrete that may drop is collected through the leakage collection plate 205, the concrete pump 101 and the pneumatic vibrator 305 are closed, and the connection of the gas pipe joint 303 is disconnected.

[0054] The parts not involved in the utility model are the same as or can be realized by the prior art, and excessive details are not described here.

[0055] Although the embodiments of the utility model have been shown and described, the specific embodiments are only the interpretation of the utility model, and are not the limitation of the utility model, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and the person skilled in the art can make the modification, replacement and change of the embodiments without the creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as it is in the scope of the claims of the utility model, it is protected by the patent law.

Claims

1. An energy saving pouring device for a cement pole, characterized by: Including the pouring mechanism (1), the pouring mechanism (1) includes concrete pump (101), material guide pipe (103), the end away from concrete pump (101) of material guide pipe (103) is equipped with vibrating mechanism (3), and vibrating mechanism (3) includes mounting ring (301), the outside of mounting ring (301) is screwed with multiple fixed bolts (302), and multiple fixed bolts (302) are used to fixedly connected with mounting ring (301) and material guide pipe (303). The top of the mounting ring (301) is provided with a gas pipe joint (303), and the bottom of the mounting ring (301) is provided with a universal hose (304), and the end of the universal hose (304) is provided with a pneumatic vibrator (305).

2. The energy saving pouring apparatus for cement pole as claimed in claim 1 wherein: The material of the mounting ring (301) is stainless steel, and the inside of the mounting ring (301) is provided with a gas pipe, and the two ends of the gas pipe are connected with the gas pipe joint (303) and the pneumatic vibrator (305).

3. The energy efficient pouring set for cement pole as claimed in claim 1 wherein: The outer surface of the concrete pump (101) is provided with two guide rails (104), and the cement rod clamp vehicle and the maintenance mechanism (2) are slidably arranged on the guide rails (104).

4. The energy saving pouring apparatus for cement pole as claimed in claim 3 wherein: The maintenance mechanism (2) includes a mounting frame (201), and the bottom of the mounting frame (201) is provided with two support frames (202), and the bottom of the support frame (202) is provided with a base frame (203).

5. The energy efficient pouring set for cement pole as claimed in claim 4, wherein: The bottom of the base frame (203) is provided with a plurality of pulleys (204), and the plurality of pulleys (204) are provided with two groups, and each group of pulleys (204) is slidably connected with two guide rails (104).

6. The energy efficient pouring set for cement pole as claimed in claim 4, wherein: The top of the mounting frame (201) is provided with a guide sleeve (207), and the guide sleeve (207) is sleeved with the material guide pipe (103).

7. The energy efficient pouring set for cement poles as claimed in claim 6 wherein: The front and rear ends of the guide sleeve (207) are provided with a hanging ring (208), and the hanging ring (208) is used for hanging the concrete on the outer surface of the material guide pipe (103).

8. The energy efficient pouring set for cement pole as claimed in claim 4, wherein: The bottom of the mounting frame (201) is provided with a leakage plate (205), and the leakage plate (205) is detachably connected with the support frame (202).

9. The energy efficient pouring set for cement pole as claimed in claim 4, wherein: One end of the mounting frame (201) is provided with a traction plug (206), and the traction plug (206) is differentially connected with the traction socket on the cement rod clamp vehicle, and is fixedly connected through a fixed plug rod.

10. The energy efficient pouring apparatus for cement pole as claimed in claim 1 wherein: The top of the concrete pump (101) is provided with a feeding port (102).

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