Full-automatic ultrasonic plastic water gap vibration falling machine

Abstract

The utility model provides a full-automatic ultrasonic plastic water gap vibration-off machine which comprises a machine frame, a distribution box is fixedly installed on the machine frame, an electric box sliding door is movably installed on the side of the distribution box, a starting button and a power switch are installed on the distribution box respectively, an emergency stop button is fixedly installed between the starting button and the power switch, and the power switch is fixedly installed on the machine frame. A display screen is fixedly installed on the distribution box, and a front door plate is movably installed on the rack. According to the full-automatic ultrasonic plastic water gap vibration falling machine, full-automatic design is achieved, only the position and parameters of the machine need to be adjusted, the machine operates automatically, manual guarding is not needed from production to finished product collection of products, labor and time cost is greatly reduced, cost is reduced, and efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of ultrasonic equipment, concretely to full -automatic ultrasonic plastic sprue vibration falling machine. BACKGROUND

[0002] The next step after the die casting production is to remove the sprue, and the traditional sprue removal method is difficult to remove the complex pouring structure, which will deform the product structure or needs several processes to complete. The ultrasonic wave completely separates the product and the sprue through high-frequency vibration, so as to achieve the purpose of removing the complex pouring sprue.

[0003] According to the patent literature disclosed in the prior art with the publication number CN213195558U, a kind of belt buckle die casting sprue removal device, it includes rack, cooling and conveying mechanism for cooling and conveying die casting are provided on the rack, material conveying mechanism for conveying die casting, first sprue removal mechanism for removing side edge slag of die casting on material conveying mechanism, material transverse moving mechanism for clamping die casting, and second sprue removal mechanism for removing sprue of die casting, the technical scheme is composed of multiple automation mechanisms when in use, cooling can be carried out to die casting, and the removal of sprue on die casting is automatically completed, so as to obtain belt buckle finished product, each production step of the utility model is completed by machine, so as to save manpower and improve production efficiency, for the above technical scheme, although manpower is saved and production efficiency is improved, but left and right cave of product cannot be realized when in use, and cannot be automatically classified, and there is inconvenience when in use. UTILITARY MODEL CONTENTS

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a full-automatic ultrasonic plastic sprue vibration falling machine to solve the problems raised in the above background art, and the utility model has a novel structure, and when in use, the left and right flow guide grooves of the machine can realize the effect of separating products into left and right caves, and automatically separate and collect left and right mirror image products after vibration falling, thereby reducing the labor cost and time cost of manually classifying products.

[0005] In order to achieve the above-mentioned purpose, the utility model is implemented by the following technical scheme: a full-automatic ultrasonic plastic sprue vibration falling machine, comprising a rack, a distribution box is fixedly installed on the rack, an electric box sliding door is movably installed on the side of the distribution box, a start button and a power switch are respectively installed on the distribution box, an emergency stop button is fixedly installed between the start button and the power switch, a display screen is fixedly installed on the distribution box, a front door plate is movably installed on the rack, a front door plate handle and a front door plate baffle are respectively fixedly installed on the front door plate, a cover plate is fixedly installed in the interior of the rack, a transducer is movably installed on the cover plate, and a sprue vibration mold is installed on the transducer.

[0006] Further, the side of the frame is movably installed with a left door plate, a left door plate handle and a left door plate baffle are respectively fixedly installed on the left door plate, and the left door plate and the front door plate are movably installed on both sides of the water inlet mold.

[0007] Further, the frame is fixedly installed with a left material guide groove and a right material guide groove, a water filtering cup is installed on the side of the left material guide groove, and a heat dissipation fan is fixedly installed on the top of the distribution box.

[0008] Further, the bottom of the frame is movably installed with a castor, and a foot cup is installed in the frame.

[0009] Further, the top of the frame is fixedly installed with a top plate, a synchronous belt module is fixedly installed on the top plate, a servo motor is fixedly installed on the synchronous belt module, a speed reducer is installed on the servo motor, and a mechanical hand is fixedly installed at one end of the synchronous belt module.

[0010] Further, the frame is movably installed with a cover, a safety grating is fixedly installed on the cover, a workpiece is installed on the frame, and the workpiece is movably installed in the cover.

[0011] Further, the frame is fixedly installed with a mechanical hand sensing optical fiber, and a cover handle is fixedly installed on the side of the cover.

[0012] Further, the frame is fixedly installed with a slide rail slider, a positioning bottom die is installed on the slide rail slider, the workpiece is movably installed on the positioning bottom die, an oil pressure buffer is installed between the slide rail sliders, the oil pressure buffer is fixed on the frame, a drag chain is movably installed on the frame, and a jig push-pull air cylinder is fixedly installed on the frame.

[0013] The utility model discloses the beneficial effects of the following:

[0014] 1. The full -automatic ultrasonic wave plastic water gap shakes the machine, and when using, the left and right flow guide grooves design can realize the product left and right hole effect, and the left and right mirror image product shakes and separates automatically after collecting, reduces the manual cost and time cost of manual classification of product left and right.

[0015] 2. The full -automatic ultrasonic wave plastic water gap shakes the machine, and full -automatic design only needs to adjust the machine position and parameter, and the machine automatic operation, and product from production to finished product collection does not need manual attendance, and greatly reduces the manual, time cost, and reduces the cost and increases the benefit. DRAWINGS

[0016] Fig. 1 It is the structure diagram of the full -automatic ultrasonic wave plastic water gap shakes the machine of the utility model;

[0017] Fig. 2 It is the structure schematic view of the filter cup of the full-automatic ultrasonic plastic nozzle vibration falling machine of the utility model;

[0018] Fig. 3 It is the structure schematic view of the slide rail slide block of the full-automatic ultrasonic plastic nozzle vibration falling machine of the utility model;

[0019] In the drawing: 1, rack; 2, front door panel; 3, front door panel handle; 4, front door panel baffle; 5, left side door panel; 6, left door panel handle; 7, left door panel baffle; 8, water nozzle mold; 9, transducer; 10, cover plate; 11, left side material guide groove; 12, right side material guide groove; 13, distribution box; 14, electric box sliding door; 15, start button; 16, emergency stop button; 17, power switch; 18, display screen; 19, filter cup; 20, caster; 21, foot cup; 22, servo motor; 23, speed reducer; 25, cooling fan; 26, workpiece; 27, slide rail slide block; 28, cover; 29, safety grating; 30, cover handle; 31, oil buffer; 32, mechanical hand; 33, positioning base mold; 34, mechanical hand sensing optical fiber; 35, drag chain; 36, jig push-pull air cylinder. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0021] Please refer to Figs. 1 to 3 The utility model provides a technical scheme: full-automatic ultrasonic plastic nozzle vibration falling machine, including the rack 1, the rack 1 is fixedly installed with distribution box 13, the side of distribution box 13 is movably installed with electric box sliding door 14, distribution box 13 is installed with start button 15 and power switch 17 respectively, start button 15 and power switch 17 between fixedly installed with emergency stop button 16, distribution box 13 is fixedly installed with display screen 18, the rack 1 is movably installed with front door panel 2, front door panel 2 is fixedly installed with front door panel handle 3 and front door panel baffle 4 respectively, the inside fixed mounting of rack 1 has cover plate 10, cover plate 10 is movably installed with transducer 9, transducer 9 is installed with water nozzle mold 8, the side of rack 1 is movably installed with left side door panel 5, left side door panel 5 is fixedly installed with left door panel handle 6 and left door panel baffle 7 respectively, left side door panel 5 and front door panel 2 movably install at the both sides of water nozzle mold 8, and left side door panel 5 and front door panel 2 shield at water nozzle mold 8.

[0022] The embodiment, the rack 1 is fixedly installed with left guide chute 11 and right guide chute 12, the side of the left guide chute 11 is installed with water filter cup 19, the top of the distribution box 13 is fixedly installed with cooling fan 25, the bottom of the rack 1 is movably installed with trundle 20, the inside of the rack 1 is installed with foot cup 21, the top of the rack 1 is fixed with top plate, the synchronous belt module is fixedly installed on the top plate, the servo motor 22 is fixedly installed on the synchronous belt module, the speed reducer 23 is installed on the servo motor 22, one end of the synchronous belt module is fixedly installed with mechanical hand 32, and the mechanical hand 32 completes the taking of the late workpiece 26.

[0023] The embodiment, the rack 1 is movably installed with cover 28, the cover 28 is fixedly installed with safety grating 29, the workpiece 26 is installed on the rack 1, the workpiece 26 is movably installed in the cover 28, the rack 1 is fixedly installed with mechanical hand sensing optical fiber 34, the side of the cover 28 is fixedly installed with cover handle 30, the rack 1 is fixedly installed with slide rail sliding block 27, the positioning die 33 is installed on the slide rail sliding block 27, the workpiece 26 is movably installed on the positioning die 33, the oil pressure buffer 31 is installed between the slide rail sliding blocks 27, the oil pressure buffer 31 is fixed on the rack 1, the rack 1 is movably installed with drag chain 35, and the jig push-pull cylinder 36 is fixedly installed on the rack 1.

[0024] When the device is used, the mechanical hand 32 places the product produced by the injection molding machine on the positioning die 32, the mechanical hand sensing optical fiber 34 senses the workpiece 26 on the positioning die 32, the PIC controls the jig push-pull cylinder 36 to move the positioning die 33 and the workpiece 26 to the right lower side of the synchronous belt module through the slide rail sliding block 27, the Z-axis up-down module moves the mechanical hand 32 to clamp the workpiece 26, moves upward to the fixed position, starts to move left to the upper side of the ultrasonic water vibrating die 8, the mechanical hand 32 lowers to place the workpiece 26 on the die surface, the ultrasonic sound emitting device emits waves through the water vibrating die 8 to the workpiece 26, and then the sound wave vibrates, the water outlet vibrates, and finally the product is discharged into the collection frame through the left guide chute 11 and the right guide chute 12, and the mechanical hand 32 subsequently lifts the waste to the fixed position, continues to move left to the limit position, the mechanical hand 32 releases the clamp, and the waste falls into the waste collection frame.

[0025] The basic principle and main features of the present application and the advantages of the present application are shown and described above. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.

[0026] In addition, it should be understood that, although the present application is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that those skilled in the art can understand.

Claims

1. A full-automatic ultrasonic plastic nozzle vibration falling machine, comprising a rack (1), characterized in that: The rack (1) is fixedly installed with a distribution box (13), the side of the distribution box (13) is movably installed with an electric box sliding door (14), the distribution box (13) is respectively installed with a start button (15) and a power switch (17), the start button (15) and the power switch (17) are fixedly installed with an emergency stop button (16), the distribution box (13) is fixedly installed with a display screen (18), the rack (1) is movably installed with a front door plate (2), the front door plate (2) is respectively fixedly installed with a front door plate handle (3) and a front door plate baffle (4), the inside of the rack (1) is fixedly installed with a cover plate (10), the cover plate (10) is movably installed with a transducer (9), the transducer (9) is installed with a water shaking mouth mold (8).

2. The fully automatic ultrasonic plastic nozzle shakeout machine according to claim 1, characterized in that: The side of the rack (1) is movably installed with a left side door plate (5), the left side door plate (5) is respectively fixedly installed with a left door plate handle (6) and a left door plate baffle (7), the left side door plate (5) and the front door plate (2) are movably installed on both sides of the water shaking mouth mold (8).

3. The fully automatic ultrasonic plastic nozzle shakeout machine according to claim 1, characterized in that: The rack (1) is fixedly installed with a left side material guide groove (11) and a right side material guide groove (12), the side of the left side material guide groove (11) is installed with a water filtering cup (19), the top of the distribution box (13) is fixedly installed with a heat dissipation fan (25).

4. The fully automatic ultrasonic plastic nozzle shakeout machine according to claim 1, characterized in that: The bottom of the rack (1) is movably installed with a foot cup (21).

5. The fully automatic ultrasonic plastic nozzle shakeout machine according to claim 1, wherein: The top of the rack (1) is fixedly installed with a top plate, the top plate is fixedly installed with a synchronous belt module, the synchronous belt module is fixedly installed with a servo motor (22), the servo motor (22) is installed with a speed reducer (23), one end of the synchronous belt module is fixedly installed with a mechanical hand (32).

6. The fully automatic ultrasonic plastic nozzle shakeout machine according to claim 1, wherein: The rack (1) is movably installed with a cover (28), the cover (28) is fixedly installed with a safety grating (29), the rack (1) is installed with a workpiece (26), the workpiece (26) is movably installed in the inside of the cover (28).

7. The fully automatic ultrasonic plastic nozzle shakeout machine according to claim 6, characterized in that: The rack (1) is fixedly installed with a mechanical hand sensing optical fiber (34), the side of the cover (28) is fixedly installed with a cover handle (30).

8. The fully automatic ultrasonic plastic nozzle shakeout machine according to claim 6, characterized in that: The rack (1) is fixedly installed with a slide rail slider (27), the slide rail slider (27) is installed with a positioning bottom die (33), the workpiece (26) is movably installed on the positioning bottom die (33), the slide rail slider (27) is installed with an oil pressure buffer (31), the oil pressure buffer (31) is fixed on the rack (1), the rack (1) is movably installed with a drag chain (35), the rack (1) is fixedly installed with a jig push-pull air cylinder (36).

Images