Rock wool fiber compacting device for double-layer fiber rock wool production

Through the design of the linkage mechanism and the pressing device, the automatic compaction and uniform shape of rock wool fibers are realized, which solves the problems of discontinuous compaction and inconsistent shape in the existing technology and improves production efficiency.

CN223466753UActive Publication Date: 2025-10-24TAI STONE ENERGY SAVING (ANHUI) CO LTD
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Patent Information

Application Number
CN202422919697.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-24
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing rock wool fiber compaction devices cannot achieve continuous operation and the compaction shape is inconsistent, which affects subsequent processes.

Method used

By using a linkage mechanism to drive the conveyor belt to rotate intermittently, combined with the design of the compaction mold and the pressing device, the rock wool fiber is automatically compacted and its shape is uniform.

Benefits of technology

It improves compaction efficiency, achieves continuous compaction and uniform shape of rock wool fibers, and enhances production efficiency.

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Abstract

The utility model discloses a rock wool fiber compacting device for double-layer fiber rock wool production, and relates to the technical field of rock wool. A conveyor belt; a plurality of compaction molds; and the downward pressing device comprises a rotating shaft rotationally connected to the rack, a shifting rod is fixedly connected to the rotating shaft, a compaction rod is vertically connected to the rack in a sliding mode, and a compaction plate is fixedly connected to a descending rod. The linkage mechanism drives the conveying belt to rotate intermittently and drives the rotating shaft to continuously rotate in the first direction all the time; one side of the linkage mechanism drives the conveying belt to rotate intermittently, so that the conveying belt is static when the compaction mold is conveyed to the position under the compaction plate, the other side of the linkage mechanism drives the rotating shaft to rotate continuously, the compaction plate is driven to do vertical reciprocating motion, rock wool fibers are compacted, manual feeding and discharging are omitted, and the compaction efficiency is improved; and when the compaction plate is pressed downwards, the compaction mold can form a square structure to limit the rock wool fibers in the compaction mold, so that the compacted rock wool fibers are uniform in shape.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rock wool technical field, concretely is rock wool fiber compaction device for double layer fiber rock wool production. BACKGROUND

[0002] Rock wool is a kind of artificial inorganic fiber made of molten natural igneous rock, mainly by selecting basalt or diabase and other raw materials after high-temperature melting centrifugal blowing.

[0003] Such as the publication number for: CN214606001U, name: a rock wool board production is extruded and is pressed together device, it includes support frame, the top of support frame is fixedly connected with forming table by bolt, the lower surface of forming table is provided with demolding mechanism, the upside of demolding mechanism is provided with lifting bottom plate, lifting bottom plate sliding installation is in the inboard of type table, the upper surface of forming table is fixed with main frame by bolt symmetry, the top end wall of main frame is opened with the clamping groove, the clamping groove inside fixedly connected with extrusion hydraulic cylinder, the inboard sliding connection of main frame has the lower plate.

[0004] Such as containing the prior art of the above patent, the insufficient is: 1, when rock wool fiber is compacted, usually cannot continuously, it is compacted by compaction device after rock wool fiber is compacted, needs manual feeding and discharging, leading to that compaction operation cannot continuously, greatly reduces compaction efficiency;2, when rock wool fiber compaction operation is carried out, the shape after compaction usually cannot be unified, influences the following other procedures. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of rock wool fiber compaction device for double layer fiber rock wool production, to solve the insufficient in the above prior art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of rock wool fiber compaction device for double layer fiber rock wool production, including:

[0007] Frame;

[0008] Conveying belt, it is set on frame;

[0009] Multiple compaction moulds, it is set on conveying belt;

[0010] Lowering device, it includes rotating shaft that is rotatably connected on frame, fixedly connected with lever on rotating shaft, frame is slidably connected with compaction rod in vertical direction, fixedly connected with compaction plate on lowering rod;

[0011] Linkage mechanism, it drives conveying belt to rotate intermittently, and always drives rotating shaft to rotate continuously along first direction.

[0012] Further, the linkage mechanism comprises a gear fixedly connected to one roller of the conveying belt, an incomplete gear is rotatably connected to the frame, the incomplete gear is in meshing cooperation with the gear, a first pulley is fixedly connected to the incomplete gear, a second pulley is fixedly connected to the rotating shaft, and the first pulley and the second pulley are provided with a belt therebetween.

[0013] Further, vertical grooves are formed in the two sides of the frame, and sliding blocks are fixedly connected to the two ends of the descending rod.

[0014] Further, first springs are arranged between the sliding blocks and the two vertical grooves.

[0015] Further, the compacting mold comprises a bottom plate, vertical rods are fixedly connected to the four corners of the bottom plate, a descending plate is slidably connected to the vertical rods, second springs are arranged between the descending plate and the bottom plate, forming plates are hingedly connected to the side walls of the bottom plate, connecting rods are hingedly connected between the descending plate and the forming plates, and blind grooves for accommodating the connecting rods are formed in the forming plates.

[0016] Further, a fixed plate is fixedly connected to the frame, and the fixed plate is used for supporting the conveying belt.

[0017] Compared with the prior art, the rock wool fiber compacting device for double-layer fiber rock wool production provided by the utility model can drive the conveying belt to intermittently rotate through the linkage mechanism, so that the conveying belt is stationary when the compacting mold is conveyed to the position directly below the compacting plate, and the rotating shaft is continuously rotated to drive the compacting plate to vertically reciprocate, so that the rock wool fiber is compacted, manual feeding and discharging are saved, and the compacting efficiency is improved; when the compacting plate is pressed down, the compacting mold can form a square structure to limit the rock wool fiber inside, so that the shape of the compacted rock wool fiber is uniform. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the utility model, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0019] Figure 1 The overall structure schematic view provided by the utility model embodiment is provided.

[0020] Figure 2 The conveying belt, the compacting mold, the pressing device and the linkage mechanism structure schematic view provided by the utility model embodiment are provided.

[0021] Figure 3 The pressing device and the linkage mechanism explosion schematic view provided by the utility model embodiment are provided.

[0022] Figure 4 The structure diagram of the compaction mold provided by the embodiment of the present application is shown.

[0023] Figure 5 The structure diagram of the compaction mold provided by the embodiment of the present application is shown.

[0024] The reference numerals are explained as follows: 1, rack; 11, vertical groove; 2, conveying belt; 3, compaction mold; 31, bottom plate; 32, vertical rod; 33, descending plate; 34, second spring; 35, forming plate; 351, blind groove; 36, connecting rod; 4, pressing device; 41, rotating shaft; 42, push rod; 43, compaction rod; 44, compaction plate; 45, first spring; 5, linkage mechanism; 51, gear; 52, incomplete gear; 53, first pulley; 54, second pulley; 55, belt. DETAILED DESCRIPTION

[0025] In order for those skilled in the art to better understand the technical scheme of the present application, the present application will be further described in detail below with reference to the drawings.

[0026] Please refer to Figures 1-5 The compaction device for rock wool fibers in double-layer fiber rock wool production provided by the embodiment of the present application comprises: a rack 1; a conveying belt 2 arranged on the rack 1; the conveying belt 2 is a prior art, and both ends of the inner side of the conveying belt 2 are provided with two conveying rollers, which will not be described in detail here.

[0027] Preferably, a fixed plate (not shown in the figure) is fixedly connected to the rack 1, and the fixed plate is used for supporting the conveying belt 2. The fixed plate is located on the inner side of the conveying belt 2 and is in sliding abutment with the inner side of the conveying belt 2. It can be understood that, through the support of the fixed plate on the conveying belt 2, it can be ensured that the conveying belt 2 will not collapse and deform due to the action of the downward pressure when the compaction mold 3 on the conveying belt 2 is pressed downward.

[0028] A plurality of compaction molds 3 are arranged on the conveying belt 2; the compaction mold 3 is internally provided with rock wool fibers. Specifically, the rock wool fibers are placed on the top of the descending plate 33.

[0029] Specifically, the compaction mold 3 comprises a bottom plate 31, the four corners of the bottom plate 31 are fixedly connected with vertical rods 32, the vertical rods 32 are jointly and slidably connected with a descending plate 33, and a second spring 34 is arranged between the descending plate 33 and the bottom plate 31; the second spring 34 is a compression spring; each side wall of the bottom plate 31 is hingedly connected with a forming plate 35, and the descending plate 33 and each forming plate 35 are hingedly connected with a connecting rod 36; the blind grooves 351 for accommodating the connecting rods 36 are formed in each forming plate 35.

[0030] The working principle of this part is that when the descending plate 33 descends, the second spring 34 is deformed and shrinks, and through the descent of the descending plate 33 and the action of the connecting rod 36, each forming plate 35 is driven to rotate on the base plate 31 and abuts against the vertical rod 32, and after rotation, each forming plate 35 surrounds a square, and through the limiting of each forming plate 35 on the rock wool fiber, the shape of the rock wool fiber after compaction is uniform.

[0031] The pressing device 4 is used for compacting the rock wool fiber in the compacting mold 3, and comprises a rotating shaft 41 rotatably connected to the rack 1, a pushing rod 42 fixedly connected to the rotating shaft 41, a compacting rod 43 vertically slidably connected to the rack 1, and a compacting plate 44 fixedly connected to the compacting rod 43.

[0032] Specifically, the specific structure of the compacting rod 43 sliding on the rack 1 is that vertical grooves 11 are formed on both sides of the rack 1, and sliding blocks are fixedly connected to both ends of the compacting rod 43, and the two sliding blocks are slidably connected to the two vertical grooves 11 one by one.

[0033] More specifically, a first spring 45 is arranged between the sliding block and the two vertical grooves 11, and the first spring 45 is a compression spring.

[0034] The working principle of this part is that when the rotating shaft 41 rotates, the pushing rod 42 rotates synchronously, and the pushing rod 42 abuts against the compacting rod 43 during rotation, driving the compacting rod 43 to drive the compacting plate 44 to synchronously vertically reciprocate, so that the compacting plate 44 completes the compacting action.

[0035] The linkage mechanism 5 drives the conveying belt 2 to rotate intermittently and drives the rotating shaft 41 to continuously rotate in the first direction.

[0036] Specifically, the linkage mechanism 5 comprises a gear 51 fixedly connected to one roller of the conveying belt 2, an incomplete gear 52 rotatably connected to the rack 1, the incomplete gear 52 being in meshing engagement with the gear 51, a first pulley 53 fixedly connected to the incomplete gear 52, a second pulley 54 fixedly connected to the rotating shaft 41, and a belt 55 arranged between the first pulley 53 and the second pulley 54.

[0037] The working principle of this part is that, as shown in the state of Figure 3 When the incomplete gear 52 rotates clockwise, it will not mesh with the gear 51 at this time, i.e. the conveying belt 2 is stationary, and one of the compacting molds 3 on the conveying belt 2 is located directly below the compacting plate 44 at this time, and at the same time, the incomplete gear 52 drives the rotating shaft 41 to rotate clockwise through the first pulley 53, the second pulley 54 and the belt 55, so that the pressing device 4 reciprocally performs the compacting operation.

[0038] The above has only described certain exemplary embodiments of the present application by way of illustration, and it is needless to say that the described embodiments can be modified in various ways without departing from the spirit and scope of the present application for those skilled in the art. Therefore, the above drawings and descriptions are illustrative in nature, and should not be understood as limiting the scope of protection of the claims of the present application.

Claims

1. A rock wool fiber compacting device for producing a double-layer fiber rock wool, characterized in that, The utility model relates to a compaction device, including: A frame (1); A conveying belt (2) arranged on the frame (1); A plurality of compaction moulds (3) arranged on the conveying belt (2); A pressing device (4) comprising a rotating shaft (41) rotatably connected to the frame (1), a pushing rod (42) fixedly connected to the rotating shaft (41), a pressing rod (43) slidably connected to the frame (1) in a vertical direction, and a pressing plate (44) fixedly connected to the pressing rod (43); A linkage mechanism (5) for driving the conveying belt (2) to rotate intermittently and driving the rotating shaft (41) to rotate continuously in a first direction.

2. The rock wool fiber compaction device for producing double-layer fiber rock wool according to claim 1, characterized in that, The linkage mechanism (5) comprises a gear (51) fixedly connected to one of the rollers of the conveying belt (2), an incomplete gear (52) rotatably connected to the frame (1), the incomplete gear (52) being engaged with the gear (51), a first pulley (53) fixedly connected to the incomplete gear (52), and a second pulley (54) fixedly connected to the rotating shaft (41), the first pulley (53) and the second pulley (54) being connected by a belt (55).

3. The rock wool fiber compaction device for producing double-layer fiber rock wool according to claim 1, characterized in that, Vertical grooves (11) are formed on both sides of the frame (1), and the pressing rod (43) is fixedly connected with sliding blocks at both ends, the sliding blocks being slidably connected to the vertical grooves (11) one by one.

4. The rock wool fiber compaction device for producing double-layer fiber rock wool according to claim 3, characterized in that, First springs (45) are arranged between the sliding blocks and the vertical grooves (11).

5. The rock wool fiber compaction device for producing double-layer fiber rock wool according to claim 1, characterized in that, The compaction mould (3) comprises a bottom plate (31), vertical rods (32) fixedly connected to the four corners of the bottom plate (31), a descending plate (33) slidably connected to the vertical rods (32), second springs (34) arranged between the bottom plate (31) and the descending plate (33), forming plates (35) hingedly connected to the sidewalls of the bottom plate (31), connecting rods (36) hingedly connected between the descending plate (33) and the forming plates (35), and blind grooves (351) formed in the forming plates (35) for accommodating the connecting rods (36).

6. The rock wool fiber compaction device for producing double-layer fiber rock wool according to claim 1, characterized in that, A fixed plate is fixedly connected to the frame (1) for supporting the conveying belt (2).