Automatic color box assembling equipment for infrared detector
By designing an infrared detector-based automatic assembly device for color boxes, the problem of inserts not being able to maintain a flat surface was solved, thus achieving high-quality assembly of color boxes.
Patent Information
- Application Number
- CN202422536943.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In existing technologies, the inserts of the infrared detector assembly box cannot be kept on the same plane, resulting in a decrease in assembly quality.
An automatic assembly device for color boxes using infrared detectors was designed, comprising a suction device, a pushing device, a supporting device, and a shaping device. The suction device opens the color box, the pushing device makes the inserts overlap, and the shaping device squeezes and shapes the edges and corners.
It improved the forming quality of the color box assembly, ensuring that the inserts are flat and the edges and corners are well shaped, thus enhancing the overall assembly quality.
Smart Images

Figure CN223466806U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of colour box assembly, in particular, relate to a kind of equipment of infrared detector automatic assembly colour box. BACKGROUND
[0002] Infrared detector is a kind of device that can convert infrared radiation energy into electrical signal. It is based on the principle of photoelectric effect, when infrared radiation irradiates on the detector, it will cause the electron state of the material inside the detector to change, and then change its electrical properties, so as to output electrical signal; Infrared detector needs to be packaged with color lock bottom box after production, before packaging, the color box needs to be assembled into shape, and the lock catch is automatically assembled and fixed into square.
[0003] The Chinese patent with authorization announcement No.CN220464889U discloses a self-locking bottom folding box machine, comprising a machine body, a grabbing mechanism, a box forming guide groove, a material guide groove, a guide mechanism and a pushing mechanism; the grabbing mechanism is arranged on the machine body to grab and move the blank; the box forming guide groove is arranged on the machine body to accommodate the blank; the material guide groove is in communication with the box forming guide groove, a partition is arranged on the first side wall of the material guide groove, and a step opposite to the partition is arranged on the second side wall opposite to the first side wall; the guide mechanism is arranged on one side of the moving direction of the grabbing mechanism to guide one of the inserts on the bottom surface of the blank; the pushing mechanism is arranged on the machine body to push the inserts on the bottom surface of the blank to make them overlap each other.
[0004] After the above-mentioned patent pushes the inserts to overlap each other, the inserts cannot be in the same plane, which reduces the forming quality of the color box assembly. Therefore, a new device needs to be designed. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of equipment of infrared detector automatic assembly colour box to solve the problems raised in the above background.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A kind of equipment of infrared detector automatic assembly colour box, including the suction device for up and down suction and strutting open color box, the suction device is provided with the pushing mechanism for pushing color box insert to overlap each other, further include the support device for upwardly shielding and supporting and flattening and shaping support device is arranged below the front side of the pushing mechanism, the shaping device for extending into the inside of color box and supporting and flattening insert and pressing corner is arranged in front of the support device;
[0008] The support device includes a shielding cylinder, and a baffle is installed on the top of the shielding cylinder.
[0009] The shaping device includes a shaping cylinder, a fixing frame is installed at the rear end of the shaping cylinder, a pressing plate is arranged at the rear of the fixing frame, an air inlet pipe is arranged at the center position of the rear of the pressing plate, four pressing corner blocks are uniformly arranged at the four corners of the pressing plate, four pressing edge strips are arranged between the four pressing corner blocks, a limiting rod is slidably arranged between the pressing corner block and the adjacent pressing edge strip, and a push rod mechanism is arranged between the pressing edge strip and the pressing plate.
[0010] Further, the suction device includes a support frame, a feeding table is arranged on one side of the support frame, two straight line sliding rails are symmetrically arranged above the feeding table, a grabbing mechanism is installed between the two straight line sliding rails, and a lower supporting mechanism is arranged below the grabbing mechanism.
[0011] Further, the pushing device includes a lower top plate, an upper top plate is arranged above the lower top plate, two side top plates are symmetrically arranged at the two sides of the upper top plate, a pushing frame is arranged at the rear of the upper top plate, and a pushing cylinder is arranged between the lower top plate, the upper top plate, the side top plate and the pushing frame.
[0012] Further, the push rod mechanism includes a connecting rod, and a piston is arranged at one end of the connecting rod.
[0013] Further, the grabbing mechanism includes a moving plate, an upper air cylinder is arranged at the middle position of the moving plate, and an upper suction disc is arranged at the bottom of the upper air cylinder.
[0014] Further, the lower supporting mechanism includes a lower air cylinder, and a lower suction disc is installed at the top of the lower air cylinder.
[0015] Compared with the prior art, the beneficial effects are:
[0016] Through the arrangement of the insertion piece pressing plate extending into the inside of the color box, the insertion pieces are pressed, and the forming quality of the color box assembly is improved.
[0017] Through the arrangement of the outer support pressing the corners, the corners at the insertion piece of the color box are extruded, the setting effect of the creases at the corners of the insertion piece is improved, and the forming quality of the color box assembly is further improved.
[0018] Through the arrangement of the outer support extending into the inside of the color box, the pressing plate can enter the inside of the color box. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a structural schematic view of the equipment for automatically assembling the color box of the infrared detector according to the present application;
[0020] Figure 2 is a schematic view of a suction device of the equipment for automatically assembling the color box of the infrared detector according to the present application;
[0021] Figure 3It is the push-up device schematic view of the equipment for the automatic assembly of the color box of the infrared detector of the utility model.
[0022] Figure 4 It is the support device schematic view of the equipment for the automatic assembly of the color box of the infrared detector of the utility model.
[0023] Figure 5 It is the shaping device schematic view of the equipment for the automatic assembly of the color box of the infrared detector of the utility model.
[0024] Figure 6 It is the rear section view of the shaping device of the equipment for the automatic assembly of the color box of the infrared detector of the utility model.
[0025] In the figure, 101 is a support frame, 102 is a feeding table, 103 is a linear slide rail, 104 is a moving plate, 105 is an upper air cylinder, 106 is an upper suction disc, 107 is a lower suction disc, 108 is a lower air cylinder, 201 is a lower top plate, 202 is an upper top plate, 203 is a side top plate, 204 is a push-up frame, 205 is a push-up air cylinder, 301 is a shielding air cylinder, 302 is a baffle, 401 is a shaping air cylinder, 402 is a fixing frame, 403 is a pressing plate, 404 is an air inlet pipe, 405 is a pressing edge strip, 406 is a pressing corner block, 407 is a limiting rod, 408 is a connecting rod, and 409 is a piston. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.
[0027] Please refer to Figures 1-6 A kind of equipment for the automatic assembly of the color box of infrared detector, including the suction device for up and down suction and support color box, suction device is provided with the push-up device for pushing color box insert piece mutual lap, further include the shaping device for supporting and pressing flat shaping support device and be set in the front lower side of push-up device, support device front is provided with for extending into color box inside and support and press flat insert piece and the corner of compacting of the shaping device.
[0028] In the embodiment, the suction device comprises a support frame 101, an upper feeding table 102 is arranged on one side of the support frame 101, two linear sliding rails 103 are symmetrically arranged above the upper feeding table 102, a grabbing mechanism is installed between the two linear sliding rails 103, a lower supporting mechanism is arranged below the grabbing mechanism, the grabbing mechanism comprises a moving plate 104, an upper air cylinder 105 is arranged at a middle position of the moving plate 104, an upper suction disc 106 is arranged at the bottom of the upper air cylinder 105, the lower supporting mechanism comprises a lower air cylinder 108, a lower suction disc 107 is installed at the top of the lower air cylinder 108, the color box is placed on the upper feeding table 102, then the grabbing mechanism sucks the upper surface of the color box, that is, the moving plate 104 moves along the linear sliding rail 103 to above the upper feeding table 102 under the support of the support frame 101, the upper air cylinder 105 is elongated to drive the upper suction disc 106 to suck the upper surface of the color box downward, then the grabbing mechanism drives the color box to move above the lower suction disc 107, the lower bottom surface of the color box is aligned with the lower suction disc 107, at this time, the lower air cylinder 108 is elongated to drive the lower suction disc 107 to move upward, after the lower suction disc 107 tightly sucks the lower bottom surface of the color box, the lower air cylinder 108 is shortened, at the same time, the grabbing mechanism drives the upper surface of the color box to move to one side of the lower bottom surface, the misalignment of the upper surface and the lower bottom surface is compensated, and finally the color box is opened;
[0029] In the embodiment, the pushing device comprises a lower top plate 201, an upper top plate 202 is arranged above the lower top plate 201, two side top plates 203 are symmetrically arranged on the two sides of the upper top plate 202, a pushing frame 204 is arranged at the rear of the upper top plate 202, a pushing air cylinder 205 is arranged between the lower top plate 201, the upper top plate 202, the side top plate 203 and the pushing frame 204, after the color box is opened, the pushing air cylinder 205 passes through the lower top plate 201, the side top plate 203 and the upper top plate 202 in turn under the support of the pushing frame 204 to inwardly push the inserted pieces at the rear side of the color box, so that the inserted pieces are overlapped with each other, and the assembly of the color box is completed;
[0030] In the embodiment, the supporting device comprises a shielding air cylinder 301, a baffle 302 is installed at the top of the shielding air cylinder 301, after the assembly is completed, the shielding air cylinder 301 is elongated to drive the baffle 302 to move upward, at this time, the front surface of the baffle 302 is attached to the inserted pieces of the color box;
[0031] In the embodiment, the shaping device comprises a shaping cylinder 401, a fixing frame 402 is installed at the rear end of the shaping cylinder 401, a pressing plate 403 is arranged at the rear of the fixing frame 402, an air inlet pipe 404 is arranged at the center of the rear of the pressing plate 403, four pressing corner blocks 406 are uniformly arranged at the four corners of the pressing plate 403, four pressing edge strips 405 are arranged between the four pressing corner blocks 406, a limiting rod 407 is slidingly arranged between the pressing corner block 406 and the adjacent pressing edge strip 405, a push rod mechanism is arranged between the pressing edge strip 405 and the pressing plate 403, the push rod mechanism comprises a connecting rod 408, a piston 409 is arranged at one end of the connecting rod 408, the shaping cylinder 401 is elongated to drive the pressing plate 403 to move backward through the fixing frame 402, when the pressing plate 403 moves into the color box, the movement state of the pressing plate 403 is kept, and the pressing plate 403 is inflated through the air inlet pipe 404, so that the gas pushes the pressing edge strip 405 outward through the piston 409 and the connecting rod 408, the pressing edge strip 405 drives the pressing corner block 406 to expand outward through the limiting rod 407, when the pressing edge strip 405 and the pressing corner block 406 expand to contact the color box, the pressing plate 403 is just pressed against the color box, so as to cooperate with the baffle 302 to press the mutually overlapped insertion pieces, at the same time, the pressing edge strip 405 and the pressing corner block 406 extrude the corners of the insertion pieces of the color box, so as to press the mutually overlapped insertion pieces, and improve the forming quality of the color box assembly.
[0032] Working principle: the color box is placed on the feeding table 102, then the grabbing mechanism sucks the upper surface of the color box, that is, the moving plate 104 is moved to above the feeding table 102 along the linear slide rail 103 under the support of the support frame 101, and the upper air cylinder 105 is elongated to drive the upper suction disc 106 to suck the upper surface of the color box downward, then the grabbing mechanism drives the color box to move above the lower suction disc 107, and the lower bottom surface of the color box is aligned with the lower suction disc 107, at this time the lower air cylinder 108 is elongated to drive the lower suction disc 107 to move upward, after the lower suction disc 107 sucks the lower bottom surface of the color box, the lower air cylinder 108 is shortened, and at the same time the grabbing mechanism drives the upper surface of the color box to move to one side of the lower bottom surface, the misalignment of the upper surface and the lower bottom surface is compensated, and finally the color box is opened; after the color box is opened, the push cylinder 205 pushes the lower top plate 201, the side top plate 203 and the upper top plate 202 in turn under the support of the push frame 204 to push the inside of the insert piece on the rear side of the color box, so that they are overlapped, and the color box is assembled; after the assembly is completed, the shielding cylinder 301 is elongated to drive the baffle 302 to move upward, at this time the front surface of the baffle 302 is attached to the insert piece of the color box, then the shaping cylinder 401 is elongated to drive the pressing plate 403 to move backward through the fixed frame 402, when it moves into the color box, the movement state of the pressing plate 403 is maintained, and the pressing plate 403 is inflated through the air inlet pipe 404, so that the gas pushes the pressing edge 405 outward through the piston 409 and the connecting rod 408, and the pressing edge 405 drives the pressing corner block 406 to expand outward through the limiting rod 407, when the pressing edge 405 and the pressing corner block 406 expand to contact the color box, the pressing plate 403 is just pressed tightly to the insert piece of the color box, so as to cooperate with the baffle 302 to press the overlapped insert pieces, and at the same time the pressing edge 405 and the pressing corner block 406 extrude the edges and corners of the insert piece of the color box, so as to flatten the overlapped insert pieces and improve the forming quality of the color box assembly.
[0033] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An apparatus for automatically assembling color boxes using an infrared detector, comprising a suction device for sucking and stretching the color box upward and downward, the suction device being provided with a pushing device for pushing the color box inserts to overlap each other, characterized in that: It also includes the pusher device front side below is used to upwardly block support flat shaping support device, the support device front is provided with for extending into the color box inside outside support back pressure flat insert piece and the shaping device of pressing corner; The support device includes a blocking air cylinder (301), and a baffle (302) is installed on the top of the blocking air cylinder (301); The shaping device includes a shaping air cylinder (401), a fixing frame (402) is installed on the rear end of the shaping air cylinder (401), a pressing plate (403) is arranged on the rear of the fixing frame (402), an air inlet pipe (404) is arranged on the rear center of the pressing plate (403), four pressing corner blocks (406) are uniformly arranged on the four corners of the pressing plate (403), four pressing edge strips (405) are arranged between the four pressing corner blocks (406), a limiting rod (407) is slidably arranged between the pressing corner block (406) and the adjacent pressing edge strip (405), and a push rod mechanism is arranged between the pressing edge strip (405) and the pressing plate (403).
2. The apparatus for automatically assembling the color box of the infrared detector according to claim 1, characterized in that: The suction device includes a support frame (101), an upper feeding table (102) is arranged on one side of the support frame (101), two straight line sliding rails (103) are symmetrically arranged on the upper feeding table (102), a grabbing mechanism is installed between the two straight line sliding rails (103), and a lower supporting mechanism is arranged below the grabbing mechanism.
3. The apparatus for automatically assembling the color box of the infrared detector according to claim 1, characterized in that: The pusher device includes a lower top plate (201), an upper top plate (202) is arranged above the lower top plate (201), two side top plates (203) are symmetrically arranged on the two sides of the upper top plate (202), a pusher frame (204) is arranged behind the upper top plate (202), and a pusher air cylinder (205) is arranged between the lower top plate (201), the upper top plate (202), the side top plate (203) and the pusher frame (204).
4. The apparatus for automatically assembling the color box of the infrared detector according to claim 1, characterized in that: The push rod mechanism includes a connecting rod (408), and a piston (409) is arranged at one end of the connecting rod (408).
5. The apparatus for automatically assembling a carton of infrared detectors as defined in claim 2, wherein: The grabbing mechanism includes a moving plate (104), an upper air cylinder (105) is arranged at the middle position of the moving plate (104), and an upper suction disc (106) is arranged at the bottom of the upper air cylinder (105).
6. The apparatus for automatically assembling a carton of infrared detectors as defined in claim 2, wherein: The lower supporting mechanism includes a lower air cylinder (108), and a lower suction disc (107) is installed on the top of the lower air cylinder (108).
Citation Information
Patent Citations
Bottom self-locking box folding machine
CN220464889U