Door plate embossing machine

By introducing an electric telescopic rod to drive the push plate and a guardrail slot structure into the door panel embossing machine, the problem of scratches during the door panel cutting process and the inconvenience of hydraulic equipment maintenance are solved, realizing rapid cutting and convenient maintenance, and improving the quality of finished products and production efficiency.

CN223466934UActive Publication Date: 2025-10-24SICHUAN CHUANDUN DOORS & WINDOWS CO LTD
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Patent Information

Application Number
CN202422313082.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-10-24
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

Existing door panel embossing machines lack a quick unloading mechanism, which makes the door panels easily scratched or damaged during the unloading process, affecting the quality of the finished product and production efficiency. At the same time, the hydraulic equipment is inconvenient to maintain and requires special tools and long-term operation.

Method used

A door panel embossing machine was designed, which uses an electric telescopic rod to drive the push plate to achieve rapid material feeding. The protective railing and slot structure connected by rotation facilitate the quick assembly and disassembly of the hydraulic component compartment, simplifying the maintenance process.

Benefits of technology

It enables rapid material cutting of door panels, protects the door panel surface from scratches, improves finished product quality and production efficiency, and facilitates daily maintenance and upkeep of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of door plate manufacturing, and discloses a door plate embossing machine which comprises a supporting device and an embossing device, the supporting device comprises a supporting base and a supporting top seat, and the supporting top seat is arranged above the supporting base. Four hydraulic columns are arranged on the left side and the right side between the top of the supporting base and the bottom of the supporting top seat correspondingly, hydraulic assembly bins are fixedly installed at the left end and the right end of the top of the supporting top seat correspondingly, and four oil cylinders are inserted into the supporting top seat. And the embossing device comprises a workbench fixedly installed among eight hydraulic columns on the left and right sides of the top of the supporting base, the surfaces of the eight hydraulic columns are slidably connected with a material pressing plate, and an electric telescopic rod is fixedly installed at the rear end of the top of the supporting base. According to the door plate embossing machine, rapid discharging of a door plate can be achieved, the surface of the door plate is effectively protected from being scratched, the production efficiency is improved, meanwhile, the protective guard is rapidly installed, equipment can be conveniently maintained, and a user can conveniently use the machine.
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Description

TECHNICAL FIELD

[0001] The utility model relates to door panel manufacturing technical field, concretely is a door panel embossing machine. BACKGROUND

[0002] The door panel embossing machine is a kind of mechanical equipment specially used for embossing treatment on door panel surface, its main role is to press out various beautiful, complex patterns or textures on door panel surface by accurately controlled pressure and mould, to enhance the decoration effect and visual effect of door panel, and it is widely used in furniture manufacturing, building decoration, automotive interior and other industries.

[0003] Part of door panel embossing machine on the market currently lacks similar quick unloading mechanism, leading to manual operation or relying on other auxiliary equipment in door panel unloading process, leading to door panel being easily scratched or damaged in unloading process, affect finished product quality, simultaneously, lower production efficiency, in addition, when hydraulic equipment is maintained, it is inconvenient to disassemble and assemble protective device such as protective plate, need special tool or long time operation, bring inconvenience to user, therefore, a kind of door panel embossing machine is presented to solve the above problems. UTILITY MODEL CONTENTS

[0004] (One) technical problem solved

[0005] In view of the deficiencies in the prior art, the utility model provides a kind of door panel embossing machine, with quick unloading, easy to maintain and other advantages, solve the part of door panel embossing machine on the market currently lacks similar quick unloading mechanism, leading to manual operation or relying on other auxiliary equipment in door panel unloading process, leading to door panel being easily scratched or damaged in unloading process, affect finished product quality, simultaneously, lower production efficiency, in addition, when hydraulic equipment is maintained, it is inconvenient to disassemble and assemble protective device such as protective plate, need special tool or long time operation, bring inconvenience to user.

[0006] (Two) technical scheme

[0007] To achieve the above quick unloading, easy to maintain purposes, the utility model provides the following technical scheme:

[0008] A kind of door panel embossing machine, including support device and embossing device, the embossing device is set on support device;

[0009] The support device includes support base and support top, the support top is set above support base, four hydraulic columns are arranged between the left and right sides of the top of support base and the bottom of support top, hydraulic assembly bin is fixedly installed at the left and right ends of the top of support top, four oil cylinders are inserted into the inside of support top;

[0010] The embossing device comprises a workbench fixedly installed between eight hydraulic columns on the top of a support base, eight hydraulic columns are slidably connected with a pressing plate, and an electric telescopic rod is fixedly installed at the rear end of the top of the support base.

[0011] As a preferred technical scheme of the utility model, the hydraulic column is sleeved with a limiting sleeve at the connecting position with the support base and the support top, hydraulic machines are fixedly installed at the top of the oil cylinder, and hydraulic pipelines are arranged between the left and right hydraulic machines and the left and right hydraulic component warehouses.

[0012] As a preferred technical scheme of the utility model, the hydraulic component warehouses are rotatably connected with guardrails between the front and rear ends of the two hydraulic component warehouses, mounting blocks are fixedly installed at one end of the hydraulic component warehouses close to the guardrails, and clamping grooves are arranged in the mounting blocks.

[0013] As a preferred technical scheme of the utility model, the mounting blocks are rotatably connected with fixed side plates on the outer wall surfaces, the fixed side plates are inserted with fixed bolts between the outer walls and the mounting blocks, mounting plates are fixedly installed at the left and right ends of the guardrails, and the guardrails are clamped in the clamping grooves in the mounting blocks through the mounting plates.

[0014] As a preferred technical scheme of the utility model, guide blocks are fixedly installed at the left and right sides of the workbench on the top of the support base, guide grooves are formed in the middle of the guide blocks, and guide columns corresponding to the guide grooves are fixedly installed at the left and right sides of the bottom of the pressing plate.

[0015] As a preferred technical scheme of the utility model, a driving motor is arranged on the left outer wall of the electric telescopic rod, the driving motor is connected with the electric telescopic rod, a push plate is fixedly installed at one end of the electric telescopic rod close to the workbench, and a soft pad is bonded on the front end outer wall surface of the push plate.

[0016] (Three) beneficial effects

[0017] Compared with the prior art, the utility model provides a door plate embossing machine, which has the following beneficial effects:

[0018] The door plate embossing machine realizes quick shielding and protection of the hydraulic component warehouse through the cooperation of the rotatably connected guardrails, the mounting blocks with clamping grooves, the fixed side plates and the fixed bolts, facilitates the lowering of the guardrails, and is convenient for daily maintenance and maintenance. In addition, the electric telescopic rod can drive the push plate to move quickly under the driving of the driving motor, realizes the quick unloading of the door plate, the soft pad on the front end of the push plate effectively protects the surface of the door plate from being scratched, improves the quality of the finished product, and this design not only improves the production efficiency, but also facilitates the unloading work of the operator. ACCURACY OF DRAWINGS

[0019] Figure 1 It is a schematic view of the utility model structure;

[0020] Figure 2 It is a schematic view of the utility model mounting block;

[0021] Figure 3 It is a schematic view of the utility model electric telescopic rod;

[0022] Figure 4 It is a schematic view of the utility model pressure plate.

[0023] In the figure: 1, support base; 2, support top; 3, hydraulic column; 4, hydraulic assembly bin; 5, oil cylinder; 6, workbench; 7, pressure plate; 8, electric telescopic rod; 9, limit sleeve; 10, hydraulic press; 11, guardrail; 12, mounting block; 13, fixed side plate; 14, mounting plate; 15, guide block; 16, guide column; 17, drive motor; 18, push plate. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0025] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the utility model.

[0026] In the description of the utility model, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0027] Please refer to Figures 1-4 A door plate embosser, comprising a supporting device and an embossing device, the embossing device is arranged on the supporting device.

[0028] In this embodiment, the support device includes a support base 1 and a support top 2, the support top 2 is arranged above the support base 1, four hydraulic columns 3 are arranged between the top of the support base 1 and the bottom of the support top 2 on both sides, hydraulic assembly warehouses 4 are fixedly installed at the top of the support top 2 on both sides, and four oil cylinders 5 are inserted into the support top 2.

[0029] It should be noted that the support base 1 is the basic support structure of the entire door plate embossing machine, which bears the weight of all other components, ensures the stability and safety of the equipment, and provides a solid foundation for subsequent embossing work. The support top 2 is located above the support base 1 and constitutes the main frame of the support device together with the hydraulic column 3. Through the lifting adjustment of the hydraulic column 3, the support top 2 can drive the embossing device to perform precise embossing operation. The hydraulic column 3 realizes the lifting of the support top 2 through the pressure of hydraulic oil. The hydraulic assembly warehouse 4 contains the key components of the hydraulic system, protecting the hydraulic system from external interference. The oil cylinder 5 realizes power output through the driving of hydraulic oil.

[0030] In this embodiment, the embossing device includes a workbench 6 fixedly installed between the eight hydraulic columns 3 on the top of the support base 1, a pressing plate 7 slidingly connected to the surface of the eight hydraulic columns 3, and an electric telescopic rod 8 fixedly installed at the rear end of the top of the support base 1.

[0031] It should be noted that the workbench 6 is used to place the door plate to be embossed, providing a stable working platform to ensure the position fixing and precision requirements of the door plate during the embossing process. The pressing plate 7 is used for embossing the door plate. The electric telescopic rod 8 realizes telescopic movement through the driving of the driving motor 17, drives the movement of the push plate 18, realizes the automatic feeding of the door plate, and improves the production efficiency.

[0032] In this embodiment, the connection between the hydraulic column 3 and the support base 1 and the support top 2 is sleeved with a limiting sleeve 9, the top of the oil cylinder 5 is fixedly installed with a hydraulic machine 10, and the hydraulic pipes are arranged between the left and right hydraulic assembly warehouses 4.

[0033] It should be noted that the limiting sleeve 9 is used to limit the hydraulic column 3 to prevent deviation.

[0034] In this embodiment, a protective fence 11 is rotatably connected between the front and rear ends of the two hydraulic assembly warehouses 4, an installation block 12 is fixedly installed at one end of the hydraulic assembly warehouse 4 close to the protective fence 11, and a clamping groove is arranged in the installation block 12.

[0035] It should be noted that the protective fence 11 is used to protect the hydraulic assembly warehouse 4 from external interference and damage, and also facilitates daily maintenance and maintenance. The installation block 12 is used to provide an installation fulcrum for the protective fence 11.

[0036] In the embodiment, the outer wall surface of the mounting block 12 is rotationally connected with the fixed side plate 13, the fixed side plate 13 is inserted between the outer wall of the fixed side plate 13 and the mounting block 12, the mounting plate 14 is fixedly installed at the left and right ends of the guardrail 11, and the guardrail 11 is clamped in the clamping groove inside the mounting block 12 through the mounting plate 14.

[0037] It should be noted that the cooperation of the clamping groove and the fixed bolt can realize the quick installation and disassembly of the guardrail 11, and facilitate the maintenance and overhaul of the equipment.

[0038] In the embodiment, the guide block 15 is fixedly installed at the left and right sides of the top workbench 6 of the support base 1, the guide groove is formed in the middle of the guide block 15, and the guide column 16 corresponding to the guide groove is fixedly installed at the left and right sides of the bottom of the pressing plate 7.

[0039] It should be noted that the guide block 15 and the guide column 16 ensure the stable movement and accurate positioning of the pressing plate 7 during the lifting process, and avoid misplacement or deviation during the embossing process.

[0040] In the embodiment, the driving motor 17 is arranged on the left outer wall of the electric telescopic rod 8, the driving motor 17 is connected with the inside of the electric telescopic rod 8, the push plate 18 is fixedly installed at one end of the electric telescopic rod 8 close to the workbench 6, and the soft pad is bonded to the front end outer wall surface of the push plate 18.

[0041] It should be noted that the push plate 18 is driven to move quickly by the electric telescopic rod 8, the embossed door plate is pushed away from the workbench 6, and the soft pad design effectively protects the surface of the door plate from being scratched or damaged.

[0042] Working principle: after embossing, the driving motor 17 is started to drive the electric telescopic rod 8 to perform telescopic movement, the telescopic movement of the electric telescopic rod 8 drives the push plate 18 to move quickly along the direction of the workbench 6, and the embossed door plate is pushed away from the workbench 6;

[0043] When the equipment needs to be maintained or overhauled, the guardrail 11 can be quickly disassembled and installed through the cooperation of the clamping groove and the fixed bolt, so that the hydraulic assembly bin 4 is exposed, and the hydraulic system can be cleaned, inspected or replaced with parts.

[0044] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A door plate embosser, comprising a support device and an embossing device, the embossing device being arranged on the support device; characterized in that The support device comprises a support base and a support top, the support top being arranged above the support base, four hydraulic columns being arranged between the top of the support base and the bottom of the support top on both sides, hydraulic assembly housings being fixedly installed at both ends of the top of the support top, and four oil cylinders being inserted into the support top; The embossing device comprises a workbench fixedly installed between eight hydraulic columns on the top of the support base, a pressing plate being slidably connected to the surfaces of the eight hydraulic columns, and an electric telescopic rod being fixedly installed at the rear end of the top of the support base.

2. A door panel embosser as claimed in claim 1, wherein: Limiting sleeves are sleeved at the connecting parts of the hydraulic columns and the support base and the support top, hydraulic machines are fixedly installed at the top of the oil cylinders, and hydraulic pipelines are arranged between the hydraulic machines on both sides and the hydraulic assembly housings on both sides.

3. A door panel embosser as defined in claim 1, wherein: Guardrails are rotatably connected between the front and rear ends of the hydraulic assembly housings, mounting blocks are fixedly installed at the ends of the hydraulic assembly housings close to the guardrails, and clamping grooves are arranged in the mounting blocks.

4. A door panel embosser as claimed in claim 3, wherein: Fixed side plates are rotatably connected to the outer walls of the mounting blocks, fixed bolts are inserted between the fixed side plates and the mounting blocks, mounting plates are fixedly installed at both ends of the guardrails, and the guardrails are clamped in the clamping grooves in the mounting blocks through the mounting plates.

5. A door panel embosser as defined in claim 1, wherein: Guide blocks are fixedly installed on both sides of the workbench on the top of the support base, guide grooves are arranged in the guide blocks, and guide columns corresponding to the guide grooves are fixedly installed on both sides of the bottom of the pressing plate.

6. A door panel embosser as defined in claim 1, wherein: A driving motor is arranged on the left outer wall of the electric telescopic rod, the driving motor is connected to the electric telescopic rod, a push plate is fixedly installed at the end of the electric telescopic rod close to the workbench, and a soft pad is bonded to the front end outer wall surface of the push plate.