Quantitative grease racking machine

By designing an oil dispensing machine with an electric valve and piston structure, the problems of high equipment cost and narrow applicability in existing technologies have been solved. This has enabled low-cost and high-efficiency oil dispensing, which is suitable for various packaging containers and reduces noise and production costs.

CN223467413UActive Publication Date: 2025-10-24濮阳市宏润润滑油脂有限公司
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Patent Information

Application Number
CN202422627261.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-24
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

Existing oil and fat packaging machines have high investment costs, complex structures and low packaging efficiency, and are not suitable for a variety of packaging containers.

Method used

A quantitative oil dispensing machine was designed, which adopts an electric valve and piston structure, combined with a solenoid valve and controller, to achieve direct dispensing from high-pressure oil storage tanks into different types of packaging containers without compressed air drive. The dispensing volume is controlled by the cooperation of the electric valve and piston.

Benefits of technology

It reduces equipment investment costs, simplifies the structure, improves packaging efficiency, is suitable for various packaging containers, reduces noise pollution, and saves workshop space and production costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of grease packaging, in particular to a grease quantitative racking machine. Comprising a box body, first steps are arranged on the left side and the right side of the front end of the box body, a second step is arranged in the middle of the front end of the box body, a first electric valve and a third electric valve are fixed to the box body above the two first steps respectively, and a second electric valve is fixed to the box body above the second step; the inlet ends of the first electric valve and the third electric valve are communicated through a branch pipe, the branch pipe is communicated with the inlet end of the second electric valve through a connecting pipe, the high-pressure grease storage tank is communicated with the branch pipe through an inlet pipe, an electromagnetic valve is installed on the inlet pipe, a barrel is fixed to the rear side of the upper end of the box body, and pistons are elastically, slidably and hermetically connected to the left side and the right side in the barrel. The left end and the right end of the cylinder communicate with the inlet end of the second electric valve through communicating pipes. The racking machine can be suitable for different packaging containers, is wide in application range, and can be used for carrying out lubricating grease racking on various packaging containers.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of grease packaging, and specifically relates to a grease rationing and subpackaging machine. BACKGROUND

[0002] Lubricating grease is a complex mixture of hydrocarbons. The main principle of lubricating grease is to reduce friction, protect machinery and workpieces, thereby achieving lubrication, auxiliary cooling, rust prevention, cleaning, sealing, and buffering functions. Lubricating grease forms an oil film between two objects in relative motion, reducing the friction and wear of the contact surface, thereby prolonging the service life of the machinery.

[0003] During the packaging of lubricating grease, some manufacturers need to substore the lubricating grease produced in the storage tank in large barrels, and then use equipment to subpack the lubricating grease in the large barrels.

[0004] The patent document with the publication number CN208897371U discloses a grease subpackaging machine. A barrel is arranged on the base, and a lifting mechanism controls the up-and-down movement of a pressing plate. When the pressing plate is pressed downward, the pressing plate extrudes the grease in the barrel, and the grease enters a grease subpackaging bottle through an oil outlet hole on the pressing plate, thereby completing the subpackaging operation of the grease. When the grease manufacturer uses the grease subpackaging machine to subpack the grease, a large number of large barrels need to be provided, and the large barrels need to be frequently replaced during the subpackaging process, which is low in subpackaging efficiency.

[0005] The patent document with the publication number CN212315489U discloses a plant oil quantitative dispensing device. During use, oil flows rightward through the one-way valve one, leftward through the one-way valve four, rightward through the one-way valve three, leftward through the one-way valve two, and gas enters the first air inlet pipe or the second air inlet pipe through the use of the air pump, so that the piston two 17 inside the first cylinder and the second cylinder is respectively pushed by the gas pressure, and the piston two 17 drives the long rod to move leftward and rightward. The long rod drives the piston one to move leftward and rightward. The oil on the left side of the piston one is sucked from the oil tank into the right side of the piston one in the hydraulic cylinder through the second oil inlet pipe and the oil inlet manifold. The oil on the left side of the piston one flows into the oil bottle through the first oil outlet pipe and the oil outlet manifold. The piston one moves rightward. The plant oil is sucked from the oil tank into the left side of the piston one in the hydraulic cylinder through the first oil inlet pipe and the oil inlet manifold. The oil on the right side of the piston one flows into the oil bottle through the second oil outlet pipe and the oil outlet manifold. The screw rod is installed inside the circular groove three through the cooperation of the internal thread and the external thread. The screw rod drives the stop block to rotate and move leftward and rightward by rotating the first nut. The first nut and the second nut remain the same in adjustment. The stroke of the piston two inside the first cylinder and the second cylinder is changed by adjusting the first nut and the second nut, so that the stroke of the piston one is changed, and the oil inlet and oil outlet amount of the hydraulic cylinder are changed, so that the quantitative dispensing of the plant oil is realized. The dispensing machine can directly fill the oil in the oil tank without dispensing in a large barrel. However, the dispensing machine needs to use gas as power, the equipment structure is relatively complex, and the investment cost is relatively high. Practical new type content

[0006] The technical problem to be solved by the utility model is to reduce the equipment investment cost, facilitate the control of the dispensing amount, and be applicable to the oil quantitative dispensing machine suitable for various packaging containers.

[0007] In order to achieve the above purpose, the technical scheme provided by the utility model is:

[0008] The oil and fat quantitative packaging machine comprises a box body, first steps are arranged on the left side and the right side of the front end of the box body, the heights of the two first steps are equal, a second step is arranged at the middle of the front end of the box body, the height of the second step is smaller than the height of the first step, first electric valves and third electric valves are respectively fixed on the box body above the two first steps, a second electric valve is fixed on the box body above the second step, the inlets of the first electric valves and the third electric valves are communicated through a branch pipe, the branch pipe is communicated with the inlet of the second electric valve through a connecting pipe, a high-pressure oil and fat storage tank is communicated with the branch pipe through an inlet pipe, an electromagnetic valve is installed on the inlet pipe, a cylinder body is fixed on the rear side of the upper end of the box body, pistons are elastically and slidingly connected to the left side and the right side in the cylinder body, limiting assemblies are threadedly and sealingly connected to the left end and the right end of the cylinder body, the left end and the right end of the cylinder body are communicated with the inlet of the second electric valve through communicating pipes, a first switch, a second switch and a third switch are installed on the front side of the lower end of the box body, the first switch, the first electric valves, the electromagnetic valve and the controller are electrically connected, the second switch, the second electric valve, the electromagnetic valve and the controller are electrically connected, and the third switch, the third electric valve, the electromagnetic valve and the controller are electrically connected.

[0009] Specifically, the outlets of the first electric valve, the second electric valve and the third electric valve are respectively provided with a packaging pipe.

[0010] Specifically, an inner plate is fixed in the cylinder body between the two pistons, the inner plate is arranged in the middle of the cylinder body, and the inner plate and the piston are connected through a spring.

[0011] Specifically, the end of the inner plate towards the piston is fixed with a limiting block.

[0012] Specifically, the limiting assembly comprises a screw rod, the screw rod is threadedly and sealingly connected to the end of the cylinder body on one side, the screw rod is concentric with the cylinder body, one end of the screw rod is located in the cylinder body, the other end of the screw rod is located outside the cylinder body, a top plate is fixed to one end of the screw rod in the cylinder body, and a hand wheel is fixed to the other end of the screw rod outside the cylinder body.

[0013] Specifically, an electromagnetic push rod is fixed in the first step below the third electric valve, a sleeve is fixed concentrically on the telescopic end of the electromagnetic push rod, the upper end of the sleeve is open, the sleeve is concentric with the packaging pipe of the third electric valve, and the third switch, the third electric valve, the electromagnetic valve, the controller and the electromagnetic push rod are electrically connected.

[0014] Compared with the prior art, the oil and fat quantitative packaging machine has the following beneficial effects:

[0015] 1. The packaging machine can be applied to different packaging containers, has a wide application range, and can be used for packaging lubricating oil for various packaging containers.

[0016] 2. The packaging machine does not need compressed air to improve power, has low noise during work, and can ensure that workers are not affected by noise during packaging operation.

[0017] 3. The lubricating grease in the high-pressure grease storage tank can be directly packaged by using this filling machine. There is no need to pre-install the lubricating grease in large barrels, and there is no need to set up space for storing large barrels in the workshop. This can reduce the floor space of the workshop and reduce production costs.

[0018] 4. When dispensing lubricating grease into the packaging spring tube, the packaging spring tube can be moved upward, so that the dispensing tube on the third electric valve can be inserted into the packaging spring tube, and the lubricating grease can be prevented from overflowing during the dispensing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of the utility model.

[0020] Figure 2 It is a top view of the utility model.

[0021] The names of the parts in the accompanying drawings are: 1. Box body, 2. First step, 3. Second step, 4. First electric valve, 5. Second electric valve, 6. Third electric valve, 7. Branch pipe, 8. Connecting pipe, 9. Inlet pipe, 10. Solenoid valve, 11. Connecting pipe, 12. Cylinder, 13. Inner plate, 14. Piston, 15. Spring, 16. Limit block, 17. Screw, 18. Top plate, 19. Handwheel, 20. First switch, 21. Second switch, 22. Third switch, 24. Solenoid push rod, 25. Sleeve. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] Example 1: Reference Figure 1 and Figure 2 As shown, the fat quantitative filling machine includes a box body 1, and first steps 2 are provided on the left and right sides of the front end of the box body 1. The heights of the two first steps 2 are equal. A second step 3 is provided in the middle of the front end of the box body 1, and the height of the second step 3 is less than the height of the first step 2.

[0024] A first electric valve 4 and a third electric valve 6 are respectively fixed to the box body 1 above the two first steps 2. A second electric valve 5 is fixed to the box body 1 above the second step 3. The inlet ends of the first electric valve 4 and the third electric valve 6 are connected by a branch pipe 7, which is connected to the inlet end of the second electric valve 5 via a connecting pipe 8. The high-pressure grease storage tank is connected to the branch pipe 7 via an inlet pipe 9, which is equipped with a solenoid valve 10.

[0025] The rear side of the upper end of the box body 1 is fixed with a cylinder body 12, and the left and right sides of the cylinder body 12 are elastically slidably connected with pistons 14. Specifically, the cylinder body 12 between the two pistons 14 is fixed with an inner plate 13, the inner plate 13 is centrally arranged in the cylinder body 12, and the inner plate 13 is connected with the pistons 14 through springs 15.

[0026] The one end of the inner plate 13 towards the piston 14 is fixed with a limiting block 16. The limiting block 16 can limit the piston 14, and can avoid the spring 15 from being excessively compressed and damaged.

[0027] The left and right ends of the cylinder body 12 are threadedly connected with limiting assemblies.

[0028] The limiting assembly comprises a screw rod 17, the screw rod 17 is threadedly connected with the end of the cylinder body 12 on one side, the screw rod 17 is concentric with the cylinder body 12, one end of the screw rod 17 is located in the cylinder body 12, the other end of the screw rod 17 is located outside the cylinder body 12, one end of the screw rod 17 in the cylinder body 12 is fixed with a top plate 18, and the other end of the screw rod 17 outside the cylinder body 12 is fixed with a hand wheel 19.

[0029] The left and right ends of the cylinder body 12 are communicated with the inlet end of the second electric valve 5 through the communication pipes 11.

[0030] The lower front side of the box body 1 is provided with a first switch 20, a second switch 21 and a third switch 22, the first switch 20, the first electric valve 4, the electromagnetic valve 10 and the controller are electrically connected, the second switch 21, the second electric valve 5, the electromagnetic valve 10 and the controller are electrically connected, and the third switch 22, the third electric valve 6, the electromagnetic valve 10 and the controller are electrically connected.

[0031] The outlets of the lower ends of the first electric valve 4, the second electric valve 5 and the third electric valve 6 are provided with sub-pipes.

[0032] Before the sub-packaging machine works, the inlet pipe 9 is communicated with the high-pressure grease storage tank, and the electromagnetic valve 10 is in the normally open state. The lubricating grease in the high-pressure grease storage tank is pressed into the cylinder body 12 through the inlet pipe 9, the branch pipe 7, the communication pipe 8, the inlet end of the second electric valve 5 and the communication pipe 11, the lubricating grease in the cylinder body 12 extrudes the piston 14, the piston 14 is close to the inner plate 13, the spring 15 is compressed, and the piston 14 is in contact with the limiting block 16 on one side after the piston 14 stops moving.

[0033] According to the height of the packaging container, a suitable electric valve is selected, when the height of the packaging container is low, the first electric valve 4 can be used for sub-packaging, and the packaging container with low height is placed on the first step 2 on the left side.

[0034] When the height of the packaging container is high, the second electric valve 5 can be used for sub-packaging, and the packaging container with high height is placed on the second step 3.

[0035] When the first switch 20 is pressed to open the first electric valve 4, the electromagnetic valve 10 is closed, the inlet pipe 9 is closed, under the elastic force of the spring 15, the two pistons 14 are away from each other, the lubricating grease in the cylinder 12 is discharged through the communication pipe 11, the inlet end of the second electric valve 5, the connecting pipe 8 and the branch pipe 7, and then through the dispensing pipe of the first electric valve 4, and since the second electric valve 5 and the third electric valve 6 are in the closed state at this time, the lubricating grease will not be discharged from the second electric valve 5 and the third electric valve 6.

[0036] When the piston 14 contacts the top plate 18 on one side of the piston 14, the piston 14 stops moving, the lubricating grease stops being discharged from the dispensing pipe of the first electric valve 4, the first switch 20 is released, the first electric valve 4 is closed, the electromagnetic valve 10 is opened, and the lubricating grease in the high-pressure grease tank is discharged into the cylinder 12 under the pressure through the inlet pipe 9, the branch pipe 7, the connecting pipe 8, the inlet end of the second electric valve 5 and the communication pipe 11, the lubricating grease in the cylinder 12 presses the piston 14, the piston 14 approaches the inner plate 13, the spring 15 is compressed, and the piston 14 contacts the limiting block 16 on one side of the piston 14, and then the piston 14 stops moving. At this time, the lubricating grease is stored in the cylinder 12 again.

[0037] The position of the top plate 18 can be adjusted by rotating the screw rod 17, so as to adjust the movement distance of the piston 14, and then adjust the discharge amount of the lubricating grease.

[0038] When the second switch 21 is pressed to open the second electric valve 5, the electromagnetic valve 10 is closed, the inlet pipe 9 is closed, under the elastic force of the spring 15, the two pistons 14 are away from each other, the lubricating grease in the cylinder 12 is discharged through the communication pipe 11 and then from the dispensing pipe of the second electric valve 5, and since the first electric valve 4 and the third electric valve 6 are in the closed state at this time, the lubricating grease will not be discharged from the first electric valve 4 and the third electric valve 6.

[0039] Example two: on the basis of example one, referring to Figure 1 As shown in the figure, the first step 2 below the third electric valve 6 is fixed with a vertical electromagnetic push rod 24, the telescopic end of the electromagnetic push rod 24 is concentrically fixed with a sleeve 25, the upper end of the sleeve 25 is open, the sleeve 25 is concentric with the dispensing pipe of the third electric valve 6, the third switch 22, the third electric valve 6, the electromagnetic valve 10, the controller and the electromagnetic push rod 24 are electrically connected.

[0040] When dispensing lubricating grease into the packaging spring pipe, the lower part of the packaging spring pipe is inserted into the sleeve 25, and the third electric valve 6 is used to dispense lubricating grease into the packaging spring pipe.

[0041] After the third switch 22 is pressed, the controller first starts the electromagnetic push rod 24, and then the sleeve 25 and the packaging spring tube in the sleeve 25 go up. After the packaging spring tube goes up, the third electric valve 6 is inserted into the packaging spring tube. After the electromagnetic push rod 24 drives the sleeve 25 and the packaging spring tube in the sleeve 25 to go up, the third electric valve 6 is opened, the electromagnetic valve 10 is closed, the inlet pipe 9 is closed, and under the elastic force of the spring 15, the two pistons 14 are away from each other. The lubricating grease in the cylinder 12 is discharged through the communication pipe 11, the inlet end of the second electric valve 5, the connecting pipe 8 and the branch pipe 7, and then through the third electric valve 6. Since the second electric valve 5 and the first electric valve 4 are in the closed state at this time, the lubricating grease cannot be discharged from the second electric valve 5 and the first electric valve 4.

[0042] When the piston 14 contacts the top plate 18 on one side, the piston 14 stops moving, the lubricating grease stops being discharged from the third electric valve 6, the third switch 22 is released, the third electric valve 6 is closed, the electromagnetic push rod 24 is retracted, and then the packaging spring tube containing the lubricating grease is taken out from the sleeve 25.

[0043] When the lubricating grease is packaged in the packaging spring tube, the packaging spring tube can go up, and then the third electric valve 6 can be inserted into the packaging spring tube. During the packaging process, the lubricating grease can be prevented from overflowing.

[0044] The above only describes the preferred embodiments of the present application, and does not limit the present application. Any modification, equivalent replacement and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A fat dosing machine comprising a housing (1), characterised in that, The left and right sides of the front end of the box body (1) are provided with first steps (2), the heights of the two first steps (2) are equal, the middle part of the front end of the box body (1) is provided with a second step (3), the height of the second step (3) is smaller than the height of the first step (2), the box body (1) above the two first steps (2) is respectively fixed with a first electric valve (4) and a third electric valve (6), the box body (1) above the second step (3) is fixed with a second electric valve (5), the inlet ends of the first electric valve (4) and the third electric valve (6) are communicated through a branch pipe (7), the branch pipe (7) is communicated with the inlet end of the second electric valve (5) through a connecting pipe (8), a high-pressure grease storage tank is communicated with the branch pipe (7) through an inlet pipe (9), an electromagnetic valve (10) is installed on the inlet pipe (9), the rear side of the upper end of the box body (1) is fixed with a cylinder body (12), the left and right sides in the cylinder body (12) are elastically and slidably connected with pistons (14), the left and right ends of the cylinder body (12) are threadedly and sealingly connected with limiting assemblies, the left and right ends of the cylinder body (12) are communicated with the inlet end of the second electric valve (5) through communication pipes (11), the front side of the lower end of the box body (1) is installed with a first switch (20), a second switch (21) and a third switch (22), the first switch (20), the first electric valve (4), the electromagnetic valve (10) and the controller are electrically connected, the second switch (21), the second electric valve (5), the electromagnetic valve (10) and the controller are electrically connected, and the third switch (22), the third electric valve (6), the electromagnetic valve (10) and the controller are electrically connected.

2. The oil and fat portioning machine according to claim 1, characterized in that, The outlet ends of the first electric valve (4), the second electric valve (5) and the third electric valve (6) are respectively provided with a sub-pipe.

3. The oil and fat portioning machine according to claim 1, characterized in that, An inner plate (13) is fixed in the cylinder body (12) between the two pistons (14), the inner plate (13) is centrally arranged in the cylinder body (12), and the inner plate (13) is connected with the piston (14) through a spring (15).

4. The oil and fat portioning machine according to claim 3, characterized in that, The end of the inner plate (13) facing the piston (14) is fixed with a limiting block (16).

5. The oil and fat portioning machine according to claim 1, wherein The limiting assembly comprises a screw rod (17), the screw rod (17) is threadedly and sealingly connected with the end of the cylinder body (12) on one side, the screw rod (17) is concentric with the cylinder body (12), one end of the screw rod (17) is located in the cylinder body (12), the other end of the screw rod (17) is located outside the cylinder body (12), one end of the screw rod (17) in the cylinder body (12) is fixed with a top plate (18), and the other end of the screw rod (17) outside the cylinder body (12) is fixed with a hand wheel (19).

6. The oil and fat portioning machine according to claim 1, wherein A vertical electromagnetic push rod (24) is fixed in the first step (2) below the third electric valve (6), a sleeve (25) is fixed concentrically on the telescopic end of the electromagnetic push rod (24), the upper end of the sleeve (25) is open, the sleeve (25) is concentric with the sub-pipe of the third electric valve (6), and the third switch (22), the third electric valve (6), the electromagnetic valve (10), the controller and the electromagnetic push rod (24) are electrically connected.

Citation Information

Patent Citations

  • Grease racking machine

    CN208897371U

  • Vegetable oil quantitative subpackaging device

    CN212315489U