Automatic packaging equipment for welding rod box
By designing automatic packaging equipment, the welding rod boxes can be automatically wrapped with tape and labeled, which solves the problems of time-consuming and labor-intensive manual packaging and the problems caused by negligence, and improves packaging efficiency and quality.
Patent Information
- Application Number
- CN202423054367.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-11
AI Technical Summary
The existing manual packaging of welding rod boxes is time-consuming and labor-intensive, and is prone to omissions, misplaced pasting, or unsightly pasting due to negligence, affecting packaging efficiency and quality.
An automatic packaging equipment for welding rod boxes is designed, which includes a synchronous belt, a cutting unit, a clamping unit, a winding unit and a labeling unit. It can automatically wrap tape around the welding rod boxes and affix product labels. A PLC automatic control system and sensors are used to work together.
The automated packaging of welding rod boxes is realized, the packaging efficiency is improved, the problems of missed pasting, misplaced pasting or unsightly pasting effects caused by manual negligence are avoided, and the packaging quality and convenience are improved.
Smart Images

Figure CN223467443U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to product packaging equipment technical field, especially, relate to a kind of automatic packaging equipment for welding rod box. BACKGROUND
[0002] Product packaging, as an indispensable link in product circulation chain, plays a vital role. It not only shoulders the heavy responsibility of protecting products from damage and reducing loss, but also bears the function of promoting product information to be quickly identified and understood by users. For welding rods, the current packaging method is welding rod box packaging. This design aims to provide a stable protection space. The traditional sealing method relies on manual operation, which is achieved by winding adhesive tape. This method is simple and direct, and can quickly complete sealing without additional tools. When the packaging box needs to be opened, the user only needs to cut the packaging box wrapped with adhesive tape, which saves the complex unbundling steps and greatly improves the convenience of use. The packaging box of welding rod is pasted with detailed product identification, including model, specification, production date and other key information, to facilitate users to check and select before use. However, these steps in manual operation environment often become the bottleneck affecting the overall packaging efficiency and quality. Manual pasting not only consumes time and effort, but also easily leads to problems such as missing, misplacement or unattractive pasting effect due to negligence. These unexpected results not only affect the appearance of products, but also may cause inconvenience or confusion in subsequent use. SUMMARY
[0003] Therefore, the utility model aims to provide an automatic packaging equipment for welding rod box to solve the problem that current manual packaging and pasting of welding rod box not only consumes time and effort, but also easily leads to problems such as missing, misplacement or unattractive pasting effect due to negligence.
[0004] To achieve the above object, the utility model discloses the following technical scheme: an automatic packaging equipment for electrode holder, it includes synchronous belt, cutting unit, clamping unit, winding unit and label unit, cutting unit, winding unit and label unit are sequentially arranged along the transmission direction of synchronous belt, the middle of synchronous belt is the hollow area, the cutting unit includes the cutting baffle, the cutting baffle telescopic setting in the hollow area of the middle of synchronous belt, the winding unit is set up above synchronous belt, the clamping unit is set up below winding unit, the clamping unit includes two clamping rotary plates that are oppositely arranged, the two clamping rotary plates are set up in the both sides of synchronous belt along the axial telescopic and rotation, the winding unit includes first fixed support, adhesive tape roll, segmentation blade, first compression roller, first connecting frame, second connecting frame and third connecting frame, the adhesive tape roll, segmentation blade and first compression roller are sequentially arranged along the transmission direction of synchronous belt, the adhesive tape roll, segmentation blade and first compression roller are set up respectively at the bottom of first connecting frame, second connecting frame and third connecting frame, the top of first connecting frame, second connecting frame and third connecting frame are all rotationally connected with first fixed support, the label unit includes second fixed support, label roll, driving rotary wheel, first guide roller, second guide roller, pasting compression plate, second compression roller, the label roll and driving rotary wheel are rotationally set up on second fixed support, the pasting compression plate is obliquely set up at the bottom of second fixed support, the second compression roller is set up behind pasting compression plate and is connected with second fixed support through fourth connecting frame, the first guide roller and second guide roller are all set up on second fixed support, and the label of label roll is sequentially wound over first guide roller, the bottom end of pasting compression plate and second guide roller and is connected with driving rotary wheel.
[0005] Further, the automatic packaging equipment for electrode holder further includes a turnover unit, the turnover unit is arranged behind the label unit, the turnover unit includes a turnover tray, the turnover tray is arranged in the hollow area of the middle of the synchronous belt in the axial telescopic manner, and the turnover tray is rotationally arranged in the axial direction.
[0006] Further, the automatic packaging equipment for electrode holder further includes a pushing unit, the pushing unit is arranged at the tail end of the synchronous belt, the pushing unit includes a conveying belt, a pushing plate and a baffle, the conveying belt is arranged at the tail end of the synchronous belt, the baffle and the pushing plate are arranged on one side of the conveying belt in the telescopic manner, and the pushing plate is arranged behind the baffle.
[0007] Further, the top surface height of the conveying belt is lower than the top surface height of the synchronous belt.
[0008] Further, a first sensor is arranged in front of the cutting unit, and the first sensor is arranged on one side of the synchronous belt.
[0009] Further, a second sensor is arranged on the first fixing support of the winding unit.
[0010] Further, a third sensor is arranged below the labeling unit, and the third sensor is arranged below the hollow area in the middle of the synchronous belt.
[0011] Further, a second sensor is arranged on the first fixing support of the winding unit.
[0012] Further, a fourth sensor is arranged in front of the turnover unit, and the fourth sensor is arranged below the hollow area in the middle of the synchronous belt.
[0013] Further, a fifth sensor is arranged in front of the pushing unit, and the fifth sensor is arranged below the hollow area in the middle of the synchronous belt.
[0014] Compared with the prior art, the welding electrode box automatic packaging equipment has the advantages that the welding electrode box is wound with adhesive tape and the product label is automatically pasted, the traditional manual packaging of the welding electrode box is replaced, time and labor are saved, the packaging efficiency of the welding electrode box is improved, and problems such as missing, misplacement or poor appearance caused by manual negligence are avoided. BRIEF DESCRIPTION OF DRAWINGS
[0015] The accompanying drawings, which form a part of this application, are included to provide a further understanding of the application and are incorporated in and constitute a part of this application. The embodiments illustrated in the drawings are provided to explain embodiments of the present application and not to limit the present application. In the drawings:
[0016] Figure 1 FIG. 1 is a schematic view of the overall structure of the welding electrode box automatic packaging equipment according to the present application;
[0017] Figure 2 FIG. 2 is a schematic view of the welding electrode box and the required parts of the welding electrode box according to the present application.
[0018] 1-synchronous belt, 2-cutting baffle, 3-clamping rotating plate, 4-adhesive tape roll, 5-segmenting blade, 6-first fixing support, 7-first pressing roller, 8-first connecting frame, 9-second connecting frame, 10-third connecting frame, 11-labeling tape roll, 12-driving rotating wheel, 13-first guide roller, 14-second guide roller, 15-pasting pressing plate, 16-second fixing support, 17-second pressing roller, 18-fourth connecting frame, 19-reversing tray, 20-conveying belt, 21-baffle, 22-pushing plate, 23-reflective switch, 24-first sensor, 25-second sensor, 26-third sensor, 27-fourth sensor, 28-fifth sensor. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict, and the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0020] Reference should be made to Figures 1-2 In order to illustrate the present embodiment, an automatic packaging equipment for electrode holder is provided, which comprises a synchronous belt 1, a cutting unit, a clamping unit, a winding unit and a label sticking unit. The cutting unit, the winding unit and the label sticking unit are sequentially arranged along the transmission direction of the synchronous belt 1. The middle of the synchronous belt 1 is a hollow area. The cutting unit comprises a cutting baffle 2, which is telescopically arranged in the hollow area in the middle of the synchronous belt 1. The cutting baffle 2 separates the electrode holders on the synchronous belt 1 and releases them one by one, and divides the plurality of electrode holders into separate individuals with a distance of 50 cm.
[0021] In the present embodiment, the winding unit is arranged above the synchronous belt 1, and the clamping unit is arranged below the winding unit. The clamping unit comprises two clamping rotating plates 3 arranged oppositely. The two clamping rotating plates 3 are telescopically and rotatably arranged on both sides of the synchronous belt 1. The electrode holder on the synchronous belt 1 moves to between the two clamping rotating plates 3. The two clamping rotating plates 3 stretch to the left and right ends of the electrode holder and clamp the electrode holder. After clamping, the clamping rotating plates 3 rotate and drive the electrode holder to rotate, so as to cooperate with the winding unit to wind the electrode holder with adhesive tape.
[0022] In the present embodiment, the winding unit comprises a first fixed support 6, an adhesive tape roll 4, a dividing blade 5, a first compression roller 7, a first connecting frame 8, a second connecting frame 9 and a third connecting frame 10. The adhesive tape roll 4, the dividing blade 5 and the first compression roller 7 are sequentially arranged along the transmission direction of the synchronous belt 1. The adhesive tape roll 4, the dividing blade 5 and the first compression roller 7 are respectively arranged at the bottom of the first connecting frame 8, the second connecting frame 9 and the third connecting frame 10. The top of the first connecting frame 8, the second connecting frame 9 and the third connecting frame 10 are all rotatably connected with the first fixed support 6. When the clamping unit drives the electrode holder to rotate, the adhesive tape roll 4 contacts the electrode holder through the first connecting frame 8, and the adhesive tape on the adhesive tape roll 4 winds the electrode holder with adhesive tape. After winding, the dividing blade 5 divides the adhesive tape between the adhesive tape roll 4 and the electrode holder through the second connecting frame 9, and the wound electrode holder is compacted by the first compression roller 7.
[0023] The label sticking unit comprises a second fixing support 16, a label tape roll 11, a driving rotary wheel 12, a first guide roller 13, a second guide roller 14, a sticking pressing plate 15, and a second pressing roller 17. The label tape roll 11 and the driving rotary wheel 12 are both rotationally arranged on the second fixing support 16. The sticking pressing plate 15 is obliquely arranged at the bottom of the second fixing support 16. The second pressing roller 17 is arranged behind the sticking pressing plate 15 and is connected with the second fixing support 16 through a fourth connecting frame 18. The first guide roller 13 and the second guide roller 14 are both arranged on the second fixing support 16. One end of the label tape on the label tape roll 11 sequentially passes through the first guide roller 13, the bottom end of the sticking pressing plate 15, and the second guide roller 14 and is connected with the driving rotary wheel 12. A plurality of labels are arranged on the label tape on the label tape roll 11 at intervals. The electrode holder is moved to the sticking pressing plate 15. The driving rotary wheel 12 is rotated to drive the label tape on the label tape roll 11 to rotate. The labels are stuck to the dashed box b of the electrode holder through the sticking pressing plate 15, and the labels are compacted and smoothed through the second pressing roller 17.
[0024] The embodiment realizes the automation of the electrode holder winding adhesive tape and the pasting of product labels by cutting the synchronous belt 1 to be provided with the clamping unit, the winding unit, and the label sticking unit, replaces the traditional manual packaging of the electrode holder, saves time and effort, improves the packaging efficiency of the electrode holder, and avoids the problems of missing pasting, mispositioned pasting, or unattractive pasting effect due to human negligence.
[0025] The electrode holder and the required parts of the electrode holder in the embodiment are shown in Figure 2 The dashed box a is the winding adhesive tape area, and the dashed box b is the pasting label position.
[0026] The automatic packaging equipment for the electrode holder in the embodiment further comprises a turnover unit. The turnover unit is arranged behind the label sticking unit. The turnover unit comprises a turnover tray 19. The turnover tray 19 is arranged in the hollow area in the middle of the synchronous belt 1 in the axial direction of the turnover tray 19. The turnover tray 19 is rotationally arranged in the axial direction. Every other electrode holder is stretched out from the hollow area in the middle of the synchronous belt 1 and is turned by 180° left and right to the next electrode holder. Since there is a difference in the cross-sectional area between the left segment and the right segment of the electrode holder, the left and right turning can make the electrode holders closely fit each other in the subsequent batch packaging.
[0027] The automatic packaging equipment for the electrode box in the embodiment further comprises a pushing unit arranged at the tail end of the synchronous belt 1. The pushing unit comprises a conveying belt 20, a pushing plate 22 and a baffle 21. The conveying belt 20 is arranged at the tail end of the synchronous belt 1. The baffle 21 and the pushing plate 22 are arranged at one side of the conveying belt 20 in an extendible and retractable manner. The pushing plate 22 is arranged behind the baffle 21. The top surface of the conveying belt 20 is lower than the top surface of the synchronous belt 1. After the electrode box is finished on the synchronous belt 1, the baffle 21 is extended. The electrode box is adjusted from a flat state to a vertical state by the position difference between the synchronous belt 1 and the conveying belt 20. The conveying belt 20 conveys the electrode box to the pushing plate 22. When four electrode boxes exist at the pushing plate 22, the pushing plate 18 is extended perpendicularly to the running direction of the synchronous belt to push the four electrode boxes to the material placing table on one side of the automatic packaging equipment at the same time, waiting for the next packaging process.
[0028] The first sensor 24 is arranged in front of the cutting unit. The second sensor 25 is arranged on the first fixed support 6 of the winding unit. The third sensor 26 is arranged below the labeling unit. The third sensor 26 is arranged below the hollow area in the middle of the synchronous belt 1. The fourth sensor 27 is arranged in front of the turnover unit. The fourth sensor 27 is arranged below the hollow area in the middle of the synchronous belt 1. The fifth sensor 28 is arranged in front of the pushing unit. The fifth sensor 28 is arranged below the hollow area in the middle of the synchronous belt 1. The first sensor 24, the second sensor 25, the third sensor 26, the fourth sensor 27 and the fifth sensor 28 are used for identifying the electrode box to cooperate with the corresponding cutting unit, winding unit, labeling unit, turnover unit and pushing unit to work.
[0029] The second fixed support 16 of the labeling unit is provided with the photoelectric switch 23.
[0030] The synchronous belt 1, the cutting unit, the clamping unit, the winding unit, the labeling unit, the pushing unit, the turnover unit and all the sensors in the embodiment are controlled by a control system. The control system adopts a PLC automatic control system.
[0031] The rotating and moving mechanisms in the cutting unit, the clamping unit, the winding unit, the labeling unit, the pushing unit and the turnover unit in the embodiment are operated by brake cylinders and motors.
[0032] The working principle of the embodiment is as follows: when the multiple electrode boxes are synchronously conveyed to the first sensor 24 by the synchronous belt 1 in the automatic packaging equipment for electrode boxes, the cutting baffle 2 is extended from the hollow area in the middle of the synchronous belt 1, and the multiple electrode boxes are released one by one, and the multiple electrode boxes are separated into individual bodies with a distance of 50 cm. The electrode boxes continue to advance, are recognized by the second sensor 25, and then the clamping rotary plate 3 arranged on both sides of the synchronous belt 1 clamps and holds the electrode boxes, and then rotates the electrode boxes, at the same time, the wrapping unit adhesive tape roll 4 above the synchronous belt 1 releases the adhesive tape to wrap and seal the electrode boxes at the dotted line frame a, and the adhesive tape is cut off by the cutting blade 5 after being wrapped for two turns, and the wrapped adhesive tape is compacted and flattened by the first compression roller 7. The electrode boxes continue to advance with the synchronous belt 1, are recognized by the third sensor 26, and then the relevant product identification is pasted to the electrode boxes at the dotted line frame b by the pasting identification unit in the middle of the synchronous belt, the electrode boxes are recognized by the photoelectric switch 23 to prevent multiple product identifications from being pasted to the same electrode box, and the product identification is compacted and flattened by the second compression roller 17. The electrode boxes advance to the fourth sensor 27 and are recognized, the reversing tray 14 does not work after being recognized once, and the reversing tray 14 is extended from the hollow area in the middle of the synchronous belt 1 after the electrode boxes are recognized twice, and rotates the electrode boxes by 180°. Since there is a difference in cross-sectional area between the front end and the rear end of the electrode boxes, the left and right rotation can make the electrode boxes closely fit each other in subsequent batch packaging. After the electrode boxes are recognized by the fifth sensor 28 for 3 seconds, the push baffle 21 is extended after the electrode boxes in the synchronous belt 1, and the electrode boxes are adjusted to a side-standing state by combining the position difference between the synchronous belt 1 and the conveying belt 20, and the conveying belt 20 conveys the electrode boxes to the push plate 22. After the electrode boxes are recognized by the fifth sensor 28 for four times, the push plate 18 is extended perpendicularly to the running direction of the synchronous belt, and four electrode boxes are pushed out to the material placing table on one side of the automatic packaging equipment at the same time, and wait for entering the next packaging procedure.
[0033] The above disclosed embodiments of the utility model are only used for helping to describe the utility model. The embodiments do not describe all the details, and the utility model is not limited to the specific implementation mode. According to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments, in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model.
Claims
1. An automatic packaging apparatus for electrode boxes, characterized by: It includes synchronous belt (1), cutting unit, clamping unit, winding unit and labeling unit, the cutting unit, winding unit and labeling unit are sequentially arranged along the transmission direction of synchronous belt (1), the middle of synchronous belt (1) is hollow area, the cutting unit includes cutting baffle (2), the cutting baffle (2) is arranged in the hollow area in the middle of synchronous belt (1), the winding unit is arranged above synchronous belt (1), the clamping unit is arranged below the winding unit, the clamping unit includes two clamping rotating plates (3) arranged oppositely, the two clamping rotating plates (3) are arranged in the two sides of synchronous belt (1) along the axial direction, the winding unit includes first fixed support (6), adhesive tape roll (4), dividing blade (5), first compression roller (7), first connecting frame (8), second connecting frame (9) and third connecting frame (10), the adhesive tape roll (4), dividing blade (5) and first compression roller (7) are sequentially arranged along the transmission direction of synchronous belt (1), the adhesive tape roll (4), dividing blade (5) and first compression roller (7) are arranged at the bottom of first connecting frame (8), second connecting frame (9) and third connecting frame (10) respectively, the top of first connecting frame (8), second connecting frame (9) and third connecting frame (10) are rotatably connected with first fixed support (6), the labeling unit includes second fixed support (16), label tape roll (11), driving pulley (12), first guide roller (13), second guide roller (14), adhesive paste plate (15) and second compression roller (17), the label tape roll (11) and driving pulley (12) are rotatably arranged on second fixed support (16), the adhesive paste plate (15) is arranged at the bottom of second fixed support (16) obliquely, the second compression roller (17) is arranged behind the adhesive paste plate (15) and connected with second fixed support (16) through fourth connecting frame (18), the first guide roller (13) and second guide roller (14) are arranged on second fixed support (16), one end of the label tape on label tape roll (11) is sequentially wound around first guide roller (13), the bottom end of adhesive paste plate (15) and second guide roller (14) and connected with driving pulley (12).
2. The automatic packaging apparatus for an electrode cartridge according to claim 1, characterized by: The automatic packaging equipment for electrode box further includes a turnover unit, the turnover unit is arranged behind the labeling unit, the turnover unit includes a reverse tray (19), the reverse tray (19) is arranged in the hollow area in the middle of synchronous belt (1) along the axial direction, and the reverse tray (19) is rotatably arranged along the axial direction.
3. The automatic packaging apparatus for an electrode cartridge according to claim 1, characterized by: The automatic packaging equipment for electrode box further includes a pushing unit, the pushing unit is arranged at the tail end of synchronous belt (1), the pushing unit includes a conveying belt (20), a pushing plate (22) and a baffle (21), the conveying belt (20) is arranged at the tail end of synchronous belt (1), the baffle (21) and the pushing plate (22) are arranged on one side of the conveying belt (20) in an extendable and retractable manner, and the pushing plate (22) is arranged behind the baffle (21).
4. The automatic packaging apparatus for an electrode cartridge according to claim 3, characterized by: The top surface height of the conveying belt (20) is lower than the top surface height of the synchronous belt (1).
5. The automatic packaging apparatus for an electrode cartridge according to claim 1, characterized by: A first sensor (24) is arranged in front of the cutting unit and on one side of the synchronous belt (1).
6. The automatic packaging apparatus for an electrode cartridge according to claim 1, characterized by: A second sensor (25) is arranged on the first fixed support (6) of the winding unit.
7. The automatic packaging apparatus for an electrode cartridge according to claim 1, characterized by: A third sensor (26) is arranged below the labeling unit and below the hollow area in the middle of the synchronous belt (1).
8. The automatic packaging apparatus for an electrode cartridge according to claim 1, characterized by: A pair of photoelectric switches (23) are arranged on the second fixed support (16) of the labeling unit.
9. The automatic packaging apparatus for an electrode cartridge according to claim 2, characterized by: A fourth sensor (27) is arranged in front of the turnover unit and below the hollow area in the middle of the synchronous belt (1).
10. The automatic packaging apparatus for an electrode cartridge according to claim 3, characterized by: A fifth sensor (28) is arranged in front of the pushing unit and below the hollow area in the middle of the synchronous belt (1).