Conveyor belt device for lead-acid storage battery formation area
By using an independently operated conveyor belt design and anti-corrosion coating, the problems of easy failure and corrosion of traditional conveyor belts are solved, enabling a high-efficiency and low-cost battery formation process, ensuring battery performance and equipment life.
Patent Information
- Application Number
- CN202422576307.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-10-24
AI Technical Summary
In the traditional lead-acid battery formation process, a conveyor belt failure can paralyze the entire process, affecting battery performance and increasing costs. Furthermore, the conveyor belt is easily corroded by sulfuric acid, resulting in a short service life.
The conveyor belt is designed to operate independently, with each meter being a separate unit that can be replaced individually. It adopts a tooth-like interlocking structure to increase friction and interlocking force, and is equipped with an anti-corrosion coating. Combined with weight, pressure, and internal resistance detection devices, it ensures the stability and corrosion resistance of the conveyor belt.
It improves the working efficiency of the conveyor belt, reduces replacement and maintenance costs, and ensures the consistency of battery performance and the service life of the conveyor belt.
Smart Images

Figure CN223467681U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of lead -acid battery formation area, specifically relates to a kind of conveying belt device for lead -acid battery formation area. BACKGROUND
[0002] In the production process of lead-acid battery, the formation of the battery affects the performance of the whole battery, and the conveying belt plays a role in improving efficiency, reducing cost and ensuring battery performance during the formation process. SUMMARY
[0003] To achieve the above purpose, the technical scheme of the utility model is as follows: a kind of conveying belt device for lead-acid battery formation area, the conveying belt device includes conveying belt body, weight detection device, pressure detection device and internal resistance detection device, the feed end and discharge end of the weight detection device are aligned with the corresponding positions of the conveying belt body, the voltage detection device and the internal resistance detection device are arranged on one side or above the conveying belt body, the conveying belt body is connected in sequence by conveying belt component connecting piece, and the conveying belt component is transversely penetrated on the conveying belt body.
[0004] Based on the above technical features, the independently operated conveying device, if the traditional conveying belt is broken, it will cause the whole conveying process to be paralyzed, and the conveying belt of the lead-acid battery formation area is an independent individual every one meter, if the conveying belt is broken, it can be replaced individually faster, with low cost and high efficiency, and the operation does not affect each other; It can make the battery enter the formation tank in time, and will not affect the performance of the battery.
[0005] As an improvement of the utility model, the conveying belt component is provided with connecting holes and connecting pieces, and the conveying belt components on the front and back sides are connected by assembling the connecting holes and the connecting pieces.
[0006] As an improvement of the utility model, the conveying belt component is a tooth occlusion shape structure.
[0007] Based on the above technical features, the tooth occlusion shape not only improves the friction but also increases the occlusion force, which will not cause the battery to slide during conveying, prevents acid liquid from flowing out, so as to ensure the consistent performance of the battery.
[0008] As an improvement of the utility model, gaps are provided between the conveying belt components.
[0009] Based on the above technical features, if acid liquid flows out, it will not stay on it due to its unique shape, and will penetrate through the gaps of the tooth occlusion.
[0010] As an improvement of the utility model, one conveying belt body corresponds to every three formation tanks, and each conveying belt body is provided with an independent motor control.
[0011] As a kind of improvement of the utility model, the conveying belt body is provided with anticorrosive coating.
[0012] Based on the above technical features, because there is a large amount of sulfuric acid in the formation area will corrode the conveying belt day by day;Anticorrosive coating can improve the corrosion resistance of equipment, improve its service life.
[0013] As a kind of improvement of the utility model, the frame of weight detection device, pressure detection device and internal resistance detection device is connected with the support of the conveying belt body.
[0014] Based on the above technical features, the feed end and discharge end of weight detection device are respectively aligned with the corresponding positions of conveying belt, and the frame of detection machine and the support of conveying belt are fixed together by bolt, welding and other ways, to ensure firm and stable connection, and there is no shaking or displacement in running process. The connection mode and principle of voltage and internal resistance detection device are the same as weight detection device.
[0015] As a kind of improvement of the utility model, the conveying belt device is provided with fixing part, and the conveying belt component penetrates through the fixing part.
[0016] Based on the above technical features, the conveying belt component penetrates through the fixing part, to ensure the stability of conveying belt component.
[0017] Compared with the prior art, the utility model has the beneficial effects that: the conveying belt device for lead-acid battery formation area, unique material, shape design and independent operation of running mode will greatly improve work efficiency and save manpower. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the conveying belt component structure schematic view in this embodiment;
[0019] Figure 2 It is the conveying belt component structure connection state schematic view in this embodiment;
[0020] Figure 3 It is the conveying belt component adjustment state schematic view in this embodiment;
[0021] Figure 4 It is the conveying belt body structure schematic view in this embodiment.
[0022] List of figure mark: 1-conveying belt body, 2-conveying belt component, 3-connection hole, 4-connection piece, 5-gap, 6-penetration hole, 7-fixing part, 8-weight detection device, 9-pressure detection device, 10-internal resistance detection device. DETAILED DESCRIPTION
[0023] The utility model is further illustrated below in combination with the drawings and specific embodiments, and it should be understood that the following specific embodiments are only used to illustrate the utility model and not used to limit the scope of the utility model.
[0024] Embodiments: Figures 1-4 As shown in the figure, a lead-acid battery formation area conveying belt device, the conveying belt device includes conveying belt body 1, weight detection device 8, pressure detection device 9 and internal resistance detection device 10, the feed end of the weight detection device and the discharge end and the corresponding position of the conveying belt body are aligned, specifically, it can be the input end of the conveying belt body, the voltage detection device and the internal resistance detection device are arranged on one side or above the conveying belt body, the conveying belt body 1 is connected in turn through the conveying belt member 2 connecting piece 4, the conveying belt member 2 is transversely through the conveying belt body 1, and the conveying belt member 2 is provided with through holes 6. Independent conveying device, if the traditional conveying belt is broken, it will cause the whole conveying process to be paralyzed, and the conveying belt of the lead-acid battery formation area is an independent individual every one meter, if the conveying belt is broken, it can be replaced individually faster, the cost is low, the efficiency is high, and the operation does not affect each other; the battery can enter the formation tank in time, and the performance of the battery is not affected.
[0025] Further, the conveying belt member 2 is provided with connecting holes 3 and connecting pieces 4, and the conveying belt members 2 on the front and back sides are connected through the assembly of the connecting holes 3 and the connecting pieces 4.
[0026] Further, Figure 2 As shown in the figure, the conveying belt member 2 is a tooth occlusion shape structure. The tooth occlusion shape not only improves the friction but also increases the occlusion force, so that the battery does not slide in the conveying process, the acid liquid is prevented from flowing out, and the consistent performance of the battery is ensured.
[0027] Further, gaps 5 are arranged between the conveying belt members 2. If the acid liquid flows out, it will not stay on the surface due to the unique shape, but will penetrate through the gaps 5 of the tooth occlusion. In addition, it can play a role of heat dissipation. If it is only a common conveying belt, the battery will be very hot after adding acid, which can reach 70 DEG C. If it is placed on the conveying belt, the bottom of the battery is completely airtight. The bottom can be breathable.
[0028] Further, one conveying belt body 1 corresponds to every three formation tanks, and each conveying belt body 1 is provided with an independent motor control.
[0029] Further, the conveying belt body 1 is provided with an anti-corrosion coating. Because there is a large amount of sulfuric acid in the formation area, the conveying belt will be corroded day by day; the anti-corrosion coating can improve the corrosion resistance of the equipment and prolong its service life.
[0030] Further, the frames of the weight detection device, pressure detection device, and internal resistance detection device are connected with the supports of the conveyor belt body 1. The inlet end and outlet end of the weight detection device are respectively aligned with the corresponding positions of the conveyor belt, and the frame of the detection machine is fixed with the support of the conveyor belt by means of bolts, welding, etc., to ensure firm and stable connection and prevent shaking or displacement during operation. The connection mode and principle of the voltage and internal resistance detection devices are the same as those of the weight detection device. The specific action principle is as follows: because the connection structure can adopt a conventional connection, the most commonly used mode is adopted in this embodiment. The weight detection device includes a weighing sensor: this is the core component of the weight detection machine, responsible for converting the weight signal of the object into an electrical signal. It has the characteristics of high precision, high stability, and high reliability, and can accurately measure the weight of the object. Signal amplifier: because the signal output by the weighing sensor is usually very weak, it needs to be amplified by a signal amplifier to reach an appropriate amplitude for subsequent processing. Microprocessor: analyzes and calculates the processed weighing signal, determines the weight value of the object according to the preset algorithm, and can perform data storage, statistics, etc. It is the core control component of the entire weight detection machine, responsible for coordinating the work of each part. Conveying device: used to transport the detected object, usually composed of conveyor belts, rollers, chains, etc. The conveying device needs to have stable running performance to ensure the smooth passage of the object during detection. Frame: the structure that supports the entire weight detection machine, usually made of metal materials, with sufficient strength and stability. Power supply module: provides stable power supply for the entire weight detection machine. It can be an AC power adapter or an internal battery pack to ensure that the detection machine can work normally in different use environments. Connection interface: used to connect external devices such as computers, printers, etc., for convenient data transmission and management by users. Used to display the weight value of the object and related information such as units, state indicators, etc. so that users can intuitively understand the weight of the object.
[0031] The internal resistance detection device includes a meter head: used to display test results and other related information. Button switch: used to control the operation of the tester. TypeC interface: used for data transmission and charging. Battery: provides the power required by the tester. Four-wire plug: used to connect the battery being tested to ensure the accuracy of the test. Junction box: used to connect the meter head and other test components. Charging panel: used to manage the charging process of the battery. Drill, drill bit, pyramid drill bit, file, multimeter, soldering iron, screwdriver: these tools are used to assemble and repair the tester.
[0032] The voltage detection device includes a voltage sensor: responsible for accurately measuring the voltage value of the battery. It can convert the voltage signal of the battery into an electrical signal that can be detected and processed, with high precision and high stability characteristics to ensure the accuracy of the measurement results. Signal amplifier: since the signal output from the voltage sensor may be relatively weak, it needs to be amplified by the signal amplifier to reach the appropriate amplitude for subsequent processing. Microprocessor: analyzes and calculates the processed voltage signal, determines the voltage value of the battery according to the preset algorithm, and can perform data storage, statistics and other operations. It is the core control component of the entire detection machine, responsible for coordinating the work of each part. Display screen: used to display the voltage value of the battery and related information such as measurement units, status indicators, etc. The display screen can be a liquid crystal display or other types of display devices to allow users to intuitively understand the voltage situation of the battery. Power supply module: provides stable power supply for the entire battery voltage detection machine. It can be an AC power adapter or an internal battery pack to ensure that the detection machine works normally in different use environments. Connection interface: used to connect the battery and other external devices. Common interface types include banana plugs, alligator clips, USB interfaces, etc. to facilitate user operation and data transmission. Function: through the coordinated work of these components, the lead-acid battery voltage detection machine can accurately measure and monitor the voltage state of the battery to ensure the safe and efficient operation of the battery.
[0033] Further, the conveying belt device is provided with a fixing member 7, and the conveying belt member 2 penetrates through the fixing member 7. The conveying belt member 2 penetrates through the fixing member 7 to ensure the stability of the conveying belt member 2.
[0034] The lead-acid battery formation area conveying belt device can greatly improve work efficiency and save manpower due to the unique material, shape design and independent operation mode.
[0035] The battery full-automatic multifunctional detection machine is connected by wires, motors and conveying belts. The battery is sent to the conveying belt by the elevator, and then the weight, internal resistance and voltage of the battery are detected by the battery full-automatic multifunctional detection machine. After the weight is detected, the employee only needs to push the battery onto the conveying belt, turn on the conveying belt, and the battery will automatically slide to the internal resistance detection machine. The positive and negative terminals of the battery are contacted by the collection point of the internal resistance detection device to detect the internal resistance. After the internal resistance detection is completed, the battery will automatically slide to the voltage detection device. The principle of the voltage detection machine is the same as that of the internal resistance detection device. To facilitate the detection of voltage and internal resistance, the detection device can adjust the angle, which improves work efficiency and saves manpower.
[0036] The feeding end and the discharging end of the weight detection device are respectively aligned with the corresponding positions of the conveying belt, the frame of the detection device and the support of the conveying belt are fixed together through bolts, welding or other ways, so that the connection is firm and stable, and no shaking or displacement occurs in the running process.
[0037] The battery is placed on the conveying belt, the conveying belt can convey each battery to the corresponding formation groove, and the worker only needs to pull the battery into the groove; every three formation grooves correspond to one conveying belt, each conveying belt has an independent motor control, and the working of the conveying belts does not affect each other; in the formation link, not only the labor burden is reduced, but also the probability of human error is reduced.
[0038] It should be noted that the above content only illustrates the technical thought of the present application, and cannot limit the protection scope of the present application. For ordinary skilled in the art, some improvements and refinements can be made without departing from the principle of the present application, and these improvements and refinements fall within the protection scope of the present application.
Claims
1. A conveyor belt device for formation of a lead acid battery, characterized in that, The conveying belt device comprises a conveying belt body (1), a weight detection device (8), a pressure detection device (9) and an internal resistance detection device (10), the feeding end and the discharging end of the weight detection device (8) are aligned with the corresponding positions of the conveying belt body, the pressure detection device (9) and the internal resistance detection device (10) are arranged on one side or above the conveying belt body (1), the conveying belt body (1) is connected in sequence through the conveying belt members (2) and connectors (4), and the conveying belt members (2) are transversely arranged on the conveying belt body (1).
2. A conveyor belt device for formation of a lead acid battery according to claim 1, characterized in that, The conveying belt member (2) is provided with a connecting hole (3) and a connector (4), and the front and rear conveying belt members (2) are connected through the assembly of the connecting hole (3) and the connector (4).
3. A conveyor belt device for formation of a lead acid battery according to claim 1, characterized in that, The conveying belt member (2) is in a tooth occlusion shape structure.
4. A conveyor belt device for formation of a lead acid battery according to claim 1, characterized in that, The conveying belt members (2) are provided with gaps (5) therebetween.
5. A conveyor belt device for formation of a lead acid battery according to claim 1, characterized in that, Every three formation grooves correspond to one conveying belt body (1), and each conveying belt body (1) is provided with an independent motor control.
6. A conveyor belt apparatus for use in formation of lead acid batteries as defined in claim 1, wherein The conveying belt body (1) is provided with an anti-corrosion coating.
7. A conveyor belt device for formation of a lead acid battery according to claim 1, characterized in that, The frames of the weight detection device (8), the pressure detection device (9) and the internal resistance detection device (10) are connected with the support of the conveying belt body (1).