Annular pipe chain conveyor
By employing a ring structure, pulse valve jetting, and an automatic cleaning mechanism, the problem of viscous material adhesion in traditional tubular chain conveyors has been solved, achieving automatic cleaning and efficient conveying while reducing maintenance costs.
Patent Information
- Application Number
- CN202422937245.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Traditional tubular chain conveyors are prone to sticking when conveying viscous materials, which reduces conveying capacity and requires manual cleaning, resulting in low efficiency.
The design incorporates a ring-shaped tubular chain conveyor with a ring structure, pulse valve blowing, and an automatic cleaning mechanism, combined with a rigid tensioning structure and an adjustable base, to achieve automatic cleaning and efficient conveying.
It effectively prevents sticky materials from sticking together, reduces maintenance costs, improves conveying efficiency, and adapts to different working conditions.
Smart Images

Figure CN223467696U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a pipeline conveyor, especially to a ring pipe chain conveyor. BACKGROUND
[0002] The pipe chain conveyor is a kind of continuous conveying equipment for conveying powdery, small granular and small blocky etc. bulk materials, can be horizontally, obliquely and vertically combined to convey, generally used in fine chemical industry, pesticide ore, building material, food industry etc., and its main working principle is to convey materials in closed pipe along pipeline with chain piece as transmission component. When conveying viscous materials, the traditional pipe chain conveyor needs manual cleaning because viscous materials are bonded on chain piece, if not cleaned in time, the pipe chain conveyor appears to reduce conveying capacity and efficiency. In view of the above defects, it is necessary to design a ring pipe chain conveyor. SUMMARY
[0003] The utility model discloses a kind of ring pipe chain conveyors, the ring pipe chain conveyor can effectively prevent viscous materials bonding, and can be automatically cleaned, reduce maintenance cost.
[0004] To solve the above technical problems, the technical scheme of the utility model is as follows: a kind of ring pipe chain conveyor, comprising four pipes and four steering boxes arranged at the head-tail connection of the four pipes, the pipe and the steering box are connected head-tail to form a ring structure, one of the steering boxes is provided with a driving member, the pipe and the steering box are provided with a ring chain connected head-tail, the driving member drives the steering box to drive the ring chain to move in the pipe to convey materials, the pipe at the lower end of the ring structure is provided with a feeding port, and the pipe at the upper end of the ring structure is provided with a discharging mechanism.
[0005] The discharging mechanism includes a discharge nozzle, the discharge nozzle is arranged on one side of the pipe, and a pulse valve is arranged on the pipe in the opposite direction of the discharge nozzle, the pulse valve sprays compressed gas into the gap of the discharge nozzle, the lower end of the discharge nozzle is hingedly connected with a cover plate, and an actuator is arranged on the outer side of the cover plate, the actuator drives the cover plate to rotate to open and close the discharge nozzle.
[0006] The driving member is a motor, which drives the sprocket in the rotating box to rotate, thereby driving the ring chain to continuously convey in the four pipes, the ring chain is composed of a plurality of chain links connected head-tail, adjacent chain links are fixed with chain pieces, and two adjacent chain pieces form a stock bin with the pipe.
[0007] The actuator is a pneumatic cylinder, which drives the cover plate to rotate to open the discharge nozzle, and the raw materials can fall through the discharge nozzle.
[0008] The utility model further improves as follows:
[0009] Further, the tensioning mechanism is arranged on the two pipes of the annular structure.
[0010] Further, the tensioning mechanism comprises an upper pipe with a flange at the top, the lower end of the upper pipe extends into a lower pipe with a flange at the bottom, the upper pipe is connected with the pipe, the lower pipe is connected with the steering box, the upper pipe and the lower pipe are connected through an adjusting assembly, and the adjusting assembly adjusts the length of the upper pipe extending into the lower pipe to adjust the height of the annular structure.
[0011] Further, the number of the adjusting assemblies is not less than 2.
[0012] Further, the adjusting assembly comprises a screw rod penetrating the flanges of the upper pipe and the lower pipe, four nuts are arranged on the screw rod in a symmetrical manner along the flanges, and the relative position of the nuts on the screw rod is adjusted to adjust the length of the upper pipe extending into the lower pipe.
[0013] Further, a base is arranged at the lower end of the pipe of the annular structure.
[0014] Further, the base comprises a connecting plate connected with the pipe, the connecting plate is threadedly connected with a supporting rod, and the bottom of the supporting rod is connected with a supporting disc.
[0015] Further, the supporting rod is provided with a locking nut, and the locking nut is threadedly connected with the supporting rod.
[0016] Compared with the prior art, the annular pipe chain conveyor has the following beneficial effects:
[0017] 1. The annular structure design is adopted, the annular chain is connected at the head and tail for continuous feeding, the low raw materials can be conveyed to the set height, and the occupied area is small;
[0018] 2. The pulse valve gap is used to blow the annular chain, the viscous materials are effectively prevented from being bonded, the annular chain is automatically cleaned in cooperation with the cover plate, and the maintenance cost is reduced;
[0019] 3. The rigid tensioning structure design is adopted, no additional deformation is generated, the passing gap of the annular chain is ensured, and the material blocking and other disadvantages are avoided.
[0020] 4. The adjustable base design is adopted, the height of the feeding port is adjusted according to the actual situation, and different working conditions are met. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 The front view of the utility model is shown
[0022] Figure 2 The side view of the utility model is shown
[0023] Figure 3 The utility model discloses ring chain structure schematic diagram shows
[0024] Figure 4 The utility model discloses tensioning mechanism structure schematic diagram shows
[0025] Figure 5 The utility model discloses base structure schematic diagram shows
[0026] Pipeline 1, steering box 2, driving part 3, ring chain 4, feed inlet 5, discharge mechanism 6, tensioning mechanism 7, base 8, chain link 401, chain piece 402, discharge nozzle 601, pulse valve 602, cover plate 603, executor 604, upper guide pipe 701, lower guide pipe 702, adjusting assembly 703, screw rod 704, nut 705, connecting plate 801, support rod 802, support disc 803, lock nut 804. DETAILED DESCRIPTION
[0027] As Figures 1 to 5 shown, a kind of ring pipe chain conveyor, including by four pipelines 1 and four steering boxes 2 being arranged in the first and last connection of four pipelines 1, the pipeline 1 and the steering box 2 first and last connection form annular structure, one of the steering box 2 is equipped with driving part 3, the pipeline 1 and the steering box 2 are equipped with annular chain 4 being connected in the first and last, the driving part 3 drives steering box and drives annular chain 4 movement in pipeline 1 and transports material, the pipeline 1 of the lower end of annular structure is equipped with feed inlet 5, the pipeline 1 of the upper end of annular structure is equipped with discharge mechanism 6;
[0028] The discharge mechanism 6 includes discharge nozzle 601, the discharge nozzle 601 is arranged in one side of pipeline 1, and pulse valve 602 is arranged on pipeline 1 in the opposite direction of the discharge nozzle 601, the pulse valve 602 is spouted compressed gas to the clearance in discharge nozzle 601, the lower end of discharge nozzle 601 is hinged with cover plate 603, the outer side of the cover plate 603 is equipped with executor 604, and the executor 604 drives cover plate 603 rotation and opens and closes discharge nozzle 601;
[0029] In the embodiment, as Figure 1 、 Figure 2 、 Figure 3As shown, the driving member 3 is a motor, which drives the sprocket in the rotating box 2 to rotate, and in turn drives the continuous movement of the endless chain 4 in the four pipes 1. The endless chain 4 is composed of a plurality of chain links 401 connected end to end, and adjacent chain links 401 are fixed with chain plates 402. Two adjacent chain plates 402 and the pipe 1 form a warehouse body for conveying raw materials. The raw materials are lifted from the feeding port 5 to the discharging mechanism 6. The actuator 604 is a pneumatic cylinder, which drives the cover plate 603 to rotate to open the discharge nozzle 601. The raw materials can fall through the discharge nozzle 601. By controlling the pulse valve 602 to spray compressed gas into the gap of the discharge nozzle, the sticky materials adhering to the endless chain 4 are blown into the discharge nozzle 601, improving the transportation efficiency. After the raw material conveying is completed, the discharge nozzle 601 is closed by the pneumatic cylinder, and the pulse valve 602 is controlled to spray compressed gas into the gap of the discharge nozzle 601, so that the sticky materials adhering to the endless chain 4 are blown into the discharge nozzle 601. After a certain period of work, the discharge nozzle 601 is opened, thereby self-cleaning the endless chain 4.
[0030] In this embodiment, as shown in Figure 4 In order to tension the endless chain 4, two sets of tensioning mechanisms 7 are designed. The tensioning mechanism 7 includes an upper guide pipe 701 with a flange at the top. The lower end of the upper guide pipe 701 extends into a lower guide pipe 702 with a flange at the bottom. The upper guide pipe 701 is connected to the pipe 1, and the lower guide pipe 702 is connected to the steering box 2. The upper guide pipe 701 and the lower guide pipe 702 are connected through an adjusting assembly 703. The adjusting assembly 703 adjusts the length of the upper guide pipe 701 extending into the lower guide pipe 702 to adjust the height of the ring structure.
[0031] The number of adjusting assemblies 703 is not less than 2. The adjusting assembly 703 includes a screw rod 703 penetrating the flanges of the upper guide pipe 701 and the lower guide pipe 702. Four nuts 704 are arranged symmetrically along the flanges on the screw rod 703. The relative position of the nuts 704 on the screw rod 703 is adjusted to adjust the length of the upper guide pipe 701 extending into the lower guide pipe 702. By adjusting the length of the stainless steel upper guide pipe 701 inserted into the lower guide pipe 702, the elongation of the endless chain 4 is compensated. Compared with the traditional method of compensating the elongation of the endless chain 4 by deforming the corrugated pipe or rubber pipe, the method has a longer service life and higher rigidity. Since the stainless steel upper guide pipe does not deform, the chain plate has good passing performance and is not prone to jamming and other situations, and the maintenance cost is low.
[0032] It is worth noting that, in this embodiment, as shown in Figure 4 In order to seal the contact surface between the upper guide pipe 701 and the lower guide pipe 702, a sealing ring can be provided between the upper guide pipe 701 and the lower guide pipe 702, thereby avoiding material leakage.
[0033] In this embodiment, as shown in Figure 5As shown, the pipeline 1 at the lower end of the ring structure is also provided with a base 8, the base 8 comprises a connecting plate 801 connected with the pipeline 1, the connecting plate 801 is threadedly connected with a supporting rod 802, the bottom of the supporting rod 802 is connected with a supporting disc 803, by adjusting the length of the supporting rod 802 extending from the connecting plate 801, the spacing between the supporting disc 803 and the connecting plate 801 can be adjusted, and then the position of the pipeline 1 from the ground is adjusted, thereby forming a discharge port 5 of different heights to match various working conditions.
[0034] In order to improve the reliability of the connection, a locking nut 804 is arranged on the supporting rod 802, the locking nut 804 is threadedly connected with the supporting rod 802, by arranging the locking nut 804 on the supporting rod 802 and pre-tightening relative to the connecting plate 801, the loosening is effectively prevented, and the reliability of the connection is improved.
[0035] The ring pipe chain conveyor, when working, continuously conveys raw materials through the feeding port 5, the driving member (motor) 6 drives the ring chain 4 in the four pipelines 1 to continuously convey through the rotating box, the adjacent chain plates 402 on the ring chain 4 and the pipelines 1 form a warehouse body conveying raw materials to lift the raw materials from the feeding port 5 to the discharging mechanism 6, the cover plate 603 is driven to rotate and open the discharge nozzle 601 through the actuator (cylinder) 604, the raw materials can fall through the discharge nozzle 601, compressed gas is sprayed into the gap of the discharge nozzle through the control of the pulse valve 602, the sticky materials attached on the ring chain 4 are blown into the discharge nozzle 601, after the raw material conveying is completed, the discharge nozzle 601 is closed through the actuator (cylinder) 604, the control of the pulse valve 602 sprays compressed gas into the gap of the discharge nozzle, the sticky materials attached on the ring chain 4 are blown into the discharge nozzle 601, and after a set time of work, the discharge nozzle 601 is opened, so that the ring chain 4 is self-cleaned.
[0036] In other embodiments, in order to adapt to higher processing capacity, with the increase of the length and diameter of the pipeline, the driving member is replaced by a hydraulic motor generating greater torque, so as to drive the ring chain 4 to work continuously and normally, of course, in order to adapt to the working condition, the actuator 604 can also be replaced by a hydraulic cylinder.
[0037] The utility model is not limited to the above specific implementation, and the ordinary skilled in the art can make various changes without creative labor based on the above concept, and all the changes fall within the protection scope of the utility model.
Claims
1. An endless pipe chain conveyor, characterized in that The application relates to a material conveying device, which comprises four pipes and four turning boxes arranged at the connecting positions of the four pipes, wherein one of the turning boxes is provided with a driving element, annular chains are arranged in the pipes and the turning boxes, the driving element drives the turning box to drive the annular chains to move in the pipes to convey materials, a feeding port is arranged on the lower end of the annular structure, and a discharging mechanism is arranged on the upper end of the annular structure. The discharging mechanism comprises a discharging nozzle, a pulse valve is arranged on the pipe opposite to the discharging nozzle, the pulse valve sprays compressed gas into the gap of the discharging nozzle, the lower end of the discharging nozzle is hingedly connected with a cover plate, an actuator is arranged outside the cover plate, and the actuator drives the cover plate to rotate to open and close the discharging nozzle.
2. The endless pipe chain conveyor of claim 1, characterized in that The device further comprises a tensioning mechanism arranged on the left and right pipes of the annular structure.
3. An endless pipe chain conveyor according to claim 2, characterized in that The tensioning mechanism comprises an upper guide pipe provided with a flange at the top, the lower end of the upper guide pipe extends into a lower guide pipe provided with a flange at the bottom, the upper guide pipe is connected with the pipe, the lower guide pipe is connected with the turning box, the upper guide pipe and the lower guide pipe are connected through an adjusting assembly, and the adjusting assembly adjusts the length of the upper guide pipe extending into the lower guide pipe to adjust the height of the annular structure.
4. An endless pipe chain conveyor according to claim 3, characterized in that The number of the adjusting assemblies is not less than two.
5. An endless pipe chain conveyor as claimed in claim 4, characterized in that The adjusting assembly comprises a screw rod penetrating through the flanges of the upper guide pipe and the lower guide pipe, four nuts are arranged on the screw rod in a symmetrical mode along the flanges, and the relative positions of the nuts on the screw rod are adjusted to adjust the length of the upper guide pipe extending into the lower guide pipe.
6. The endless tube chain conveyor of claim 1, wherein The device further comprises a base arranged at the lower end of the pipe of the annular structure.
7. An endless pipe chain conveyor as claimed in claim 6, characterized in that The base comprises a connecting plate connected with the pipe, the connecting plate is threadedly connected with a supporting rod, and the bottom of the supporting rod is connected with a supporting disc.
8. An endless pipe chain conveyor according to claim 7, characterized in that The supporting rod is provided with a locking nut, and the locking nut is threadedly connected with the supporting rod.