Material guiding device of material taking machine

Abstract

A material guiding device of a material taking machine relates to the technical field of material taking machines and comprises a supporting frame, the supporting frame comprises a bottom plate, a belt is arranged in the middle of the bottom plate, two sides of the belt are respectively provided with an inclined bucket-wheel buffer bed, a material blocking plate is arranged right above the bucket-wheel buffer beds, a herringbone anti-overflow skirt edge is arranged below the material blocking plate, and the material blocking plate and the herringbone anti-overflow skirt edge are arranged on the bottom plate. And the inclination angle between the bucket-wheel buffer bed and the bottom plate is 35 degrees. According to the utility model, the scattering and leakage of materials are reduced, the on-site environmental protection is effectively improved from the source, the loss of goods is reduced, and the customer service quality is improved; the intrinsic safety of equipment is improved, the maintenance cost of the equipment is reduced, the service life of a turnabout drum at the head of the material taking machine, a cantilever belt and a bucket-wheel trough skirt is prolonged, and the novel sinking buffer bed device has universality in the field of belt conveyor conveying and can be widely popularized.

Description

TECHNICAL FIELD

[0001] The utility model relates to a material taking machine technical field, specifically, relate to a material taking machine material guide device. BACKGROUND

[0002] The material taking machine, as a kind of large-scale mechanical equipment playing a pivotal role in the port bulk cargo loading and unloading operation, its core working principle is effectively picking up material from cargo pile by the rotating action of bucket wheel. In this process, material is driven by the rotation of bucket wheel, and smoothly slides to cantilever belt through carefully designed chute, and then realizes rapid and efficient material conveying.

[0003] However, in the long-term production operation practice, operators find that material taking machine is prone to a series of problems in some key parts. Especially, in the bucket wheel buffer bed area, material often cannot accurately fall into the predetermined position, but appears adverse phenomena such as overflow, leakage, etc. This not only reduces the operation efficiency, but also may cause the belt to run off in the running process, and then affect the stability of the whole conveying system.

[0004] More seriously, the spilled goods sometimes accidentally enter the return section of the belt, which not only causes direct physical damage to the belt, such as scratches, tears, etc., but also may accelerate the wear process of the roller rubber. The combined action of these factors will greatly shorten the service life of the equipment, increase the maintenance cost, and even may affect the safety and economy of the whole port operation. Therefore, in view of these problems existing in the bucket wheel buffer bed area of the material taking machine, it is of great significance to carry out in-depth research and take corresponding improvement measures to improve the efficiency and safety of port bulk cargo loading and unloading operation. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the problems in the background art, and further puts forward a material taking machine material guide device.

[0006] The utility model solves the technical problems by adopting the technical scheme that

[0007] A material taking machine material guide device, including a support frame, the support frame includes bottom plate, the bottom plate middle part is equipped with a belt, the both sides of the belt are equipped with a inclined bucket wheel buffer bed, the bucket wheel buffer bed is equipped with a baffle plate directly above, the baffle plate below is equipped with a herringbone anti-overflow skirt, the inclination angle between the bucket wheel buffer bed and bottom plate is 35 °.

[0008] Further, the bucket wheel buffer bed is composed of rubber roller.

[0009] Further, the baffle plate is reduced by 10cm inwardly so that the baffle plate is on both sides of the belt.

[0010] Further, the support frame further comprises a lower vertical plate fixedly connected to the bottom plate, and an oblique fixing plate is arranged on the lower vertical plate, and a bucket wheel buffer bed is mounted on the oblique fixing plate, and an upper vertical plate is arranged on the oblique fixing plate.

[0011] Further, a through hole is arranged on the upper vertical plate, a screw rod is mounted in the through hole, and the end of the screw rod is fixedly connected to the material blocking plate.

[0012] Further, the screw rod is fixedly connected by screwing a first nut and a second nut after penetrating through the through hole, and the first nut and the second nut are respectively arranged on the two sides of the upper vertical plate.

[0013] Further, the upper vertical plate is fixedly connected to a herringbone-shaped anti-overflow skirt through a fixing bolt.

[0014] Compared with the prior art, the novel support frame has the advantages that material leakage is reduced, on-site environmental protection is effectively improved from the source, the loss of goods is reduced, the service quality of customers is improved, the essential safety of equipment is improved, the maintenance cost of equipment is reduced, the service life of the head redirection roller, the cantilever belt, and the bucket wheel trough skirt of the reclaimer is prolonged, and the novel sinking buffer bed device has universality in the belt conveyor field and can be widely promoted. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the novel support frame;

[0016] Figure 2 It is a structural schematic view of the novel support frame; Figure 1 It is a local enlarged view of A in figure 1;

[0017] Wherein, 1 is a support frame, 11 is a bottom plate, 12 is a lower vertical plate, 13 is an oblique fixing plate, 15 is an upper vertical plate, 2 is a belt, 3 is a bucket wheel buffer bed, 4 is a material blocking plate, 41 is a herringbone-shaped anti-overflow skirt, 42 is a fixing bolt, 43 is a screw rod, 44 is a first nut, and 45 is a second nut. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the novel support frame will be clearly and completely described below with reference to the drawings in the embodiments of the novel support frame. Obviously, the described embodiments are only part of the embodiments of the novel support frame, rather than all the embodiments. Based on the embodiments in the novel support frame, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the novel support frame. The novel support frame will be further described in combination with the drawings and the embodiments:

[0019] For example, Figures 1-2As shown, a material taking-out machine guide device includes a support frame 1, which comprises a bottom plate 11, a belt 2 arranged in the middle of the bottom plate, and an oblique bucket wheel buffer bed 3 arranged on both sides of the belt 2, an upper material blocking plate 4 arranged above the bucket wheel buffer bed, and a herringbone-shaped anti-spilling skirt 41 arranged below the material blocking plate. In addition to the herringbone-shaped design, the anti-spilling skirt can also adopt a wave-shaped, zigzag-shaped or other design to further improve the anti-spilling effect. The inclination angle between the bucket wheel buffer bed and the bottom plate is 35°. By changing the inclination angle of the buffer bed on both sides from the original 15° to 35°, the flow direction of the material at the buffer bed is controlled to a certain extent, the inertial impact of the material on the skirt is reduced, and the material leakage is reduced.

[0020] The bucket wheel buffer bed is composed of rubber rollers to reduce the impact of goods on the belt.

[0021] In addition to rubber rollers, the bucket wheel buffer bed can also be made of high polymer materials or polyurethane materials, which also have good elasticity and wear resistance and can meet the needs of different material conveying.

[0022] The material blocking plate is reduced by 10 cm on both sides, so that the material blocking plate is located on both sides of the belt to realize the concentration of goods in the middle of the belt and reduce the belt deviation.

[0023] The shape of the material blocking plate can be adjusted according to actual needs. For example, an arc-shaped or V-shaped design can be adopted to better adapt to the flow characteristics of different materials.

[0024] Further, the support frame further comprises a lower vertical plate 12 fixedly connected to the bottom plate, an oblique fixed plate 13 arranged on the lower vertical plate, a bucket wheel buffer bed 3 mounted on the oblique fixed plate, and an upper vertical plate 15 arranged on the oblique fixed plate.

[0025] Further, the upper vertical plate is provided with a through hole, and a screw rod 43 is mounted in the through hole.

[0026] In at least one embodiment, the screw rod is fixed by being screwed by a first nut 44 and a second nut 45 after passing through the through hole, and the first nut and the second nut are respectively arranged on both sides of the upper vertical plate.

[0027] Further, the upper vertical plate is fixedly connected to the herringbone-shaped anti-spilling skirt 41 by a fixing bolt 42.

[0028] The working method is as follows: first, fix the support frame in place to ensure its stability and levelness. The support frame comprises a bottom plate, a lower vertical plate, an inclined fixing plate, an upper vertical plate and the like, which together constitute the main structure of the material guiding device. Install the belt in the middle of the bottom plate of the support frame to ensure that the belt is moderately tensioned and can run smoothly. Install the bucket wheel buffer bed on the inclined fixing plate on both sides of the belt to ensure that the contact part of the bucket wheel buffer bed with the belt is tight and smooth. The bucket wheel buffer bed is composed of rubber rollers, which can effectively reduce the impact of the material on the belt. Install the material blocking plate directly above the bucket wheel buffer bed to ensure its accurate and stable position. The material blocking plate prevents material overflow and guides the material to concentrate in the middle of the belt. Install the herringbone anti-overflow skirt below the material blocking plate to ensure that it tightly fits above the belt to further prevent material spillage.

[0029] Before use, ensure that all components have been properly installed and are in good condition. Then start the reclaimer and make it start running. According to the nature of the material and the conveying requirements, adjust the running speed of the belt appropriately. Ensure that the belt can smoothly convey the material at a stable speed. During the operation of the reclaimer, closely observe the flow of the material. If the material is found to be running off or spilling, adjust the position or angle of the relevant components in time. Regularly maintain the reclaimer material guiding device, check the wear of each component and replace the damaged components in time. At the same time, clean the accumulated dust and debris inside the device to ensure its normal operation. Through the above steps, the reclaimer material guiding device can be effectively used for material conveying, reducing material spillage and loss, and improving conveying efficiency and service quality.

[0030] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A reclaimer guider, characterized in that, The support frame comprises a bottom plate, a belt is arranged in the middle of the bottom plate, and a slanted bucket wheel buffer bed is arranged on both sides of the belt.

2. A material guiding device for a reclaimer according to claim 1, characterized in that The bucket wheel buffer bed is composed of rubber rollers.

3. A material guiding device for a reclaimer according to claim 1 or 2, characterized in that The material blocking plate is inwardly reduced by 10 cm so that the material blocking plate is on both sides of the belt.

4. A device according to claim 1, wherein The support frame further comprises a lower vertical plate, the lower vertical plate is fixedly connected to the bottom plate, a slanted fixing plate is arranged on the lower vertical plate, a bucket wheel buffer bed is installed on the slanted fixing plate, and an upper vertical plate is arranged on the slanted fixing plate.

5. A material guiding device for a reclaimer according to claim 4, characterized in that A through hole is arranged on the upper vertical plate, a screw rod is installed in the through hole, and the end of the screw rod is fixedly connected to the material blocking plate.

6. A material guiding device for a reclaimer according to claim 5, characterized in that After the screw rod passes through the through hole, the screw rod is fixedly screwed by a first nut and a second nut, and the first nut and the second nut are respectively arranged on both sides of the upper vertical plate.

7. A device according to claim 6, wherein, The upper vertical plate is fixedly connected to the herringbone anti-overflow skirt by fixing bolts.

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