Efficient winding device for plastic steel winding drainage pipe
Through the cooperation of the sprocket chain transmission system and the slider, the problem of inaccurate adjustment of the tensioning structure of the plastic-steel wrapped drainage pipe is solved, and efficient winding and stability are achieved. It is suitable for equipment with limited space and improves the winding quality of the plastic-steel wrapped drainage pipe.
Patent Information
- Application Number
- CN202423111782.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The tensioning structure of existing plastic-steel wrapped drainage pipes is not adjusted precisely enough, resulting in unstable tension during the winding process, affecting quality, and limiting its application in equipment with limited space.
The sprocket chain transmission system is used in conjunction with the slider, and the sprocket and chain are driven accurately by the rotating rod to achieve micro-tension adjustment of the tensioning roller. Combined with the guidance of the tensioning roller and guide wheel made of polyurethane rubber, the stability and adaptability of the plastic-steel winding are ensured.
It achieves efficient winding of plastic-steel wrapped drainage pipes, improves molding quality and equipment applicability, is suitable for production environments with limited space, reduces chain tooth jumping and slipping, and improves the stability and applicability of the winding process.
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Figure CN223468035U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to drainage pipe production technical field, concretely is a plastic steel winding drainage pipe high -efficient winding device. BACKGROUND
[0002] Plastic steel winding drainage pipe is a kind of composite pipe, its structure is usually in the outer layer winding steel band of plastic core pipe, in winding process, steel band needs to keep tension when conveying, make steel band facilitate processing, but because there is mismatch between actual processing speed and feeding speed, it will appear gradually relaxed when processing, affect the quality of drainage pipe, and the existing tension structure utilizes lever to increase the weight of hanging weight, lever arm will incline to weight side, make one end connected to tension roller go up, increase the tension of plastic steel, but because the length of lever force arm and the weight variation of weight are discrete, tension adjustment is not accurate enough, in addition, because the space for installing lever arm and weight is needed, this structure is limited in the application of some space-limited equipment.
[0003] Therefore, we design a plastic steel winding drainage pipe high -efficient winding device to solve the above problems. UTILITY MODEL CONTENTS
[0004] The utility model is directed to provide a kind of plastic steel winding drainage pipe high -efficient winding device, to solve the problems presented in the above background technology.
[0005] To solve the above technical problems, the utility model provides a kind of plastic steel winding drainage pipe high -efficient winding device, including support, the support one side is equipped with chuck, the chuck is clamped with round tube, the round tube end away from chuck is rotatably connected with support, the support both sides are equipped with mounting bracket, the mounting bracket is rotatably connected with rotating rod, the rotating rod is fixedly connected with sprocket, the sprocket outside is mesh-connected with chain, the chain one end is fixedly connected with sliding block, the sliding block is slidably connected with the inner side of mounting bracket, the sliding block side rotatably connected with tension roller.
[0006] Further, the support one side is equipped with motor, and the motor output is fixedly connected with chuck.
[0007] Further, the rotating rod one end penetrates mounting bracket and is fixedly connected with knob, and the chain end away from sliding block is fixedly connected with tension block.
[0008] Further, the sliding block outside is rotatably connected with gyro wheel, and the inner wall of mounting bracket is equipped with vertical slot, and the gyro wheel is slidably connected with vertical slot.
[0009] Further, the support one side is connected with base, and the base top is equipped with guide seat, and the guide seat inner side is rotatably connected with guide wheel.
[0010] Further, the guiding seat bottom is fixedly connected with a sliding seat, and the base top is provided with an electric guide rail, and the sliding seat is slidably connected with the electric guide rail.
[0011] Further, the rotating rod is respectively penetrated through the mounting frame and rotationally connected with the mounting frame.
[0012] Further, the surface of the tension roller is made of polyurethane rubber material and uniformly distributed with annular grooves.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. The rotating rod drives the precise transmission of the chain wheel and the chain, controls the sliding displacement of the sliding block inside the mounting frame, and then realizes the tension adjustment of the steel belt by the tension roller, improves the forming quality of the drainage pipe, realizes the efficient winding of the drainage pipe, and the movement mode of the chain wheel and chain transmission cooperation sliding block can realize the precise setting and adjustment of the small tension, better meet the steel belt tensioning demand under different specifications and process requirements, the device layout is compact, the parts are reasonably coordinated, suitable for the production environment with limited space, and the applicability and universality of the equipment are improved.
[0015] 2. The tensioning block is arranged to adjust the tightness of the chain, reduce the phenomena of tooth skipping and slipping of the chain in the movement process, keep the movement stability of the sliding block inside the mounting frame, the rotation of the rotating rod drives the synchronous rotation of the chain wheels on both sides, and keeps the stability and consistency of the rising or sliding of the tension roller. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structural schematic view of the utility model;
[0017] Figure 2 It is an internal structure schematic view of the mounting frame of the utility model;
[0018] Figure 3 It is a top view of the mounting frame of the utility model;
[0019] Figure 4 It is another view of the utility model.
[0020] In the drawing: 1, support; 2, motor; 3, round pipe; 4, mounting frame; 5, rotating rod; 6, chain; 7, tensioning block; 8, sliding block; 9, tension roller; 10, roller; 11, vertical groove; 12, knob; 13, guiding seat; 14, guiding wheel; 15, chain wheel; 16, chuck; 17, base; 18, sliding seat; 19, electric guide rail. DETAILED DESCRIPTION
[0021] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0022] Please refer to Figures 1-4 The present application provides a technical solution: a plastic steel winding drainage pipe efficient winding device, including support 1, support 1 side is equipped with chuck 16, chuck 16 is connected with pipe 3 through jaw, pipe 3 far away from chuck 16 one end is rotatably connected with support 1 through shaft sleeve, support 1 both sides are equipped with mounting bracket 4, mounting bracket 4 is rotatably connected with rotating rod 5 through bearing, rotating rod 5 is fixedly connected with sprocket 15, sprocket 15 outside is meshed with chain 6, chain 6 one end is fixedly connected with sliding block 8, sliding block 8 is slidably connected with mounting bracket 4 inside, sliding block 8 side is rotatably connected with tensioning roller 9.
[0023] In specific implementation, pipe 3 is connected with chuck 16, plastic steel is fixed to pipe 3 by using adhesive, pipe 3 is rotated, plastic steel is wound on pipe 3 to form, when pipe 3 rotates fast, the tension of plastic steel on the surface is large, rotating rotating rod 5 drives sprocket 15 to rotate, the rotation of sprocket 15 makes chain 6 meshed and connected with it to start moving, driving sliding block 8 to slide upward in mounting bracket 4 inside, driving tensioning roller 9 to move upward, appropriately reducing the tension of plastic steel, and vice versa, when pipe 3 rotates slowly, the tension of plastic steel on the surface is small, reversely rotating rotating rod 5 drives sliding block 8 to slide downward in mounting bracket 4 inside, driving tensioning roller 9 to move downward, appropriately increasing the tension of plastic steel, keeping the tension of plastic steel drainage pipe stable in winding process.
[0024] Please refer to Figure 1 As shown, support 1 one side is equipped with motor 2, motor 2 output end is fixedly connected with chuck 16, providing power source for pipe 3 rotation, making pipe 3 rotate, driving plastic steel winding operation.
[0025] Please refer to Figure 2 And Figure 3, one end of the rotating rod 5 penetrates the mounting frame 4 and is fixedly connected with the knob 12, which is convenient for rotating the rotating rod 5, and a friction ring is installed in the inside of the knob 12, which is in close contact with the rotating rod 5, when the knob 12 rotates, a certain friction force needs to be overcome, and when the knob 12 stops rotating, the friction between the friction ring and the rotating rod 5 can prevent the knob 12 from rotating due to vibration or other external factors, and the chain 6 is fixedly connected with the tension block 7 away from one end of the sliding block 8, the tension block 7 is used to adjust the tightness of the chain 6, reduce the phenomenon of chain 6 in the process of movement such as skipping tooth, slipping and so on, and keep the movement of the sliding block 8 stable inside the mounting frame 4.
[0026] Referring to Figure 3 , the outside of the sliding block 8 is rotatably connected with the roller 10 through the shaft pin, the inside wall of the mounting frame 4 is provided with a vertical groove 11, the roller 10 is slidably connected with the vertical groove 11, which reduces the friction generated by the sliding of the sliding block 8 and limits its movement track, and keeps the displacement of the tension roller 9 accurate.
[0027] Referring to Figure 1 and Figure 4 , the bracket 1 is connected with the base 17 on one side, the top of the base 17 is provided with the guide seat 13, the elastic bushing is installed between the shaft of the guide wheel 14 and the inside of the guide seat 13, the inside of the guide seat 13 is rotatably connected with the guide wheel 14 through the elastic bushing, the base 17 provides support for the guide seat 13, the guide seat 13 is used to install the guide wheel 14, and in the process of winding the plastic steel, the guide wheel 14 can guide the winding path of the plastic steel, improve the accuracy of the winding of the plastic steel, and the elastic bushing realizes the rotatable connection between the guide wheel 14 and the guide seat 13, and also plays a role in buffering and shock absorption.
[0028] Referring to Figure 4 , the guide seat 13 is fixedly connected with the sliding seat 18 at the bottom, the top of the base 17 is provided with the electric guide rail 19, the sliding seat 18 is slidably connected with the electric guide rail 19, and the electric guide rail 19 is electrically connected with the controller. Through the control of the controller on the electric guide rail 19, the position of the guide seat 13 can be accurately adjusted, and then the position of the guide wheel 14 is changed, the dynamic adjustment of the winding path of the plastic steel is realized, the winding process of the plastic steel can be flexibly optimized according to different winding requirements, the characteristics of the plastic steel and the size of the circular pipe 3 and other factors, and the winding quality and efficiency are improved.
[0029] Referring to Figure 1 , the rotating rod 5 penetrates the mounting frame 4 at both ends and is rotatably connected therewith through bearings, the rotation of the rotating rod 5 drives the synchronous rotation of the sprocket 15 on both sides, and keeps the rising or sliding of the tension roller 9 at both ends stable and consistent.
[0030] Referring to Figures 1-4The surface of the tension roller 9 is made of polyurethane rubber material, which has good friction performance and elasticity, so that the tension roller 9 can better control the tension of the plastic steel, adapt to the tension change of the plastic steel, avoid damage to the plastic steel, and uniformly distribute annular grooves, so that the winding of the plastic steel on the surface of the tension roller 9 is more orderly, the sliding or displacement phenomenon of the plastic steel in the winding process is reduced, and the stability and quality of the winding are improved.
[0031] Working principle:
[0032] In use, the round pipe 3 is clamped with the chuck 16, the plastic steel is fixed on the round pipe 3 through the guide wheel 14 and the adhesive, then the motor 2 is started, the motor 2 drives the chuck 16 to rotate, the round pipe 3 starts to rotate, the plastic steel is wound on the round pipe 3 to form, at this time the sliding block 18 at the bottom of the guide seat 13 slides on the electric guide rail 19, the position of the guide seat 13 is adjusted by controlling the operation of the electric guide rail 19 through the controller, the guide wheel 14 guides and assists the positioning of the winding path of the plastic steel drainage pipe, when the speed of the round pipe 3 is fast, the tension of the plastic steel on the surface is large, the chain 6 starts to move by rotating the knob 12 to drive the chain wheel 15 to rotate, the sliding block 8 slides upward along the vertical groove 11 inside the mounting frame 4, and the tension roller 9 moves upward, appropriately reducing the tension of the plastic steel, and vice versa, when the speed of the round pipe 3 is slow, the tension of the plastic steel on the surface is small, the sliding block 8 slides downward along the vertical groove 11 inside the mounting frame 4 by rotating the knob 12 in the opposite direction to drive the chain wheel 15 to rotate, and the tension roller 9 moves downward, appropriately increasing the tension of the plastic steel, keeping the tension of the plastic steel drainage pipe stable during winding.
[0033] When the plastic steel is wound, the motor 2 is turned off to stop the rotation of the round pipe 3, the clamping jaw of the chuck 16 is loosened, and the round pipe 3 can be taken out.
Claims
1. A high efficiency winding device for winding plastic steel drainage pipes, comprising a support (1), characterized in that, The support (1) one side is equipped with chuck (16), the chuck (16) is clamped with round pipe (3), the round pipe (3) is away from chuck (16) one end and is rotatably connected with support (1), the support (1) both sides are equipped with mounting bracket (4), the mounting bracket (4) is rotatably connected with the rotation rod (5), the rotation rod (5) is fixedly connected with chain wheel (15), the chain wheel (15) outside is engaged with chain (6), the chain (6) one end is fixedly connected with sliding block (8), the sliding block (8) and mounting bracket (4) inside slide connection, the sliding block (8) side rotatably connected with tensioning roller (9).
2. A high efficiency winding device for winding plastic steel drainage pipes as claimed in claim 1, characterized in that: The support (1) one side is equipped with motor (2), the motor (2) output and chuck (16) fixed connection.
3. A high efficiency winding device for winding plastic steel drainage pipes as claimed in claim 1, characterized in that: The rotation rod (5) one end penetrates mounting bracket (4) and is fixedly connected with knob (12), the chain (6) is away from sliding block (8) one end fixedly connected with tensioning block (7).
4. A high efficiency winding apparatus for winding plastic steel drainage pipes as claimed in claim 1, wherein: The sliding block (8) outside rotatably connected with gyro wheel (10), the mounting bracket (4) inner wall is equipped with vertical slot (11), the gyro wheel (10) and vertical slot (11) slide connection.
5. A high efficiency winding apparatus for winding plastic steel drainage pipes as claimed in claim 2 wherein: The support (1) one side is connected with base (17), the base (17) top is equipped with guide seat (13), the guide seat (13) inside rotatably connected with guide wheel (14).
6. A high efficiency winding apparatus for winding plastic steel drainage pipes as claimed in claim 5 wherein: The base (17) top is equipped with electric guide rail (19), the sliding seat (18) and electric guide rail (19) slide connection.
7. A high efficiency winding apparatus for winding plastic steel drainage pipes as claimed in claim 1, wherein: The rotation rod (5) both ends respectively penetrate mounting bracket (4), and rotatably connected with it.
8. A high efficiency winding apparatus for winding plastic steel drainage pipes as claimed in claim 1, wherein: The surface of tensioning roller (9) is polyurethane rubber material, and evenly distributed with annular groove.