Steel carrying pole for high-altitude hoisting and mounting
By designing a steel spreader that includes a full-length I-beam main support, channel steel auxiliary support, and angle steel diagonal bracing, the safety and efficiency issues of high-altitude hoisting of multi-span continuous beams were solved, achieving stable high-altitude hoisting operations and reducing construction costs and safety risks.
Patent Information
- Application Number
- CN202422676686.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-04
AI Technical Summary
In existing technologies, multiple cranes are required to coordinate the hoisting of multi-span continuous beams at high altitudes. This makes it difficult to align and position the beams at high altitudes, resulting in large installation deviations, high safety risks, and insufficient load-bearing capacity of the lifting equipment, which makes it easy to bend. As a result, it is not economical to hoist multi-span continuous beams, and the quality of the combined welding is not easy to guarantee.
Design a steel spreader beam for high-altitude lifting and installation, including a full-length I-beam main support rod, a full-length channel steel auxiliary support rod, and angle steel diagonal braces, forming a stable and reinforced support system. The system enables balanced lifting of multi-span continuous beams through lifting rings, lifting belts, and guy ropes, reducing high-altitude operations.
It improves the safety and efficiency of hoisting, reduces construction costs, ensures construction progress and quality, is suitable for hoisting multi-span continuous beams of various specifications, and reduces safety hazards of high-altitude operations.
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Figure CN223468071U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the hoisting technology field of building industry, concretely relates to a steel pole for high-altitude hoisting installation. BACKGROUND
[0002] The portal rigid frame structure of the building industrial plant adopts the door type rigid frame structure of multiple-span continuous beams according to the process design requirements, and the conventional installation mode is as follows: at least two cranes are used to hoist a single I-beam (large section inertia moment) as a lifting tool steel pole, each hoists a single-span beam to be in place after high-altitude alignment, and then the high-strength bolts of the beams and the beams and the beams and the columns are respectively connected. The current method uses at least two cranes to hoist a single I-beam as a lifting tool to hoist a single-span beam to be in place after high-altitude alignment, and then the beams and the beams and the beams and the columns are connected. This method requires multiple cranes to cooperate, it is difficult to hoist in place at high altitude, the installation deviation is large, and it needs to be adjusted repeatedly. The single I-beam lifting tool is not enough to bear the load and is easy to bend and lose stability, it is not economical to hoist multiple-span continuous beams (it is not economical to increase the section size), the quality of the superimposed and combined welding is not easy to guarantee and is not economical, the personnel at high altitude need to operate a wide range of processes for a long time, the safety risk is high, and the smooth progress of the installation construction progress, quality and safety targets is affected.
[0003] In order to solve the problem of bending of the single I-beam lifting tool, a double-row pole beam lifting tool is proposed in Chinese patent CN203359759U, which includes two H-shaped steels and two lifting lug plates. The two H-shaped steels are used to stabilize the overall lifting tool, and the two lifting lug plates are used to fix and connect the two H-shaped steels. Chinese patent CN118723779A also proposes a structural type combined crane beam, which is composed of two crane beams and a space truss between them to form an overall space structure, so that the two crane beams can jointly resist external loads. However, the part without the fixing of the lifting lug plate in the double-row arrangement is still weak in stress, the overall stability is not the same, and there is still a certain safety risk. UTILITY MODEL CONTENTS
[0004] In order to solve the problems of the prior art, the utility model provides a steel pole for high-altitude hoisting installation, which reduces high-altitude operation and is safe and stable, and the specific technical scheme is as follows:
[0005] The utility model provides a kind of high-altitude lifting installation steel pole, including: length I-beam main support rod, two identical length channel steel auxiliary support rod, multiple angle steel diagonal brace, lifting ring, reinforcing ring, lifting belt and cable wind rope, two the length channel steel auxiliary support rod is symmetrically located at the both sides of the length I-beam main support rod, and the center thereof is with the center of the length I-beam main support rod in the same horizontal plane;The intersection of the upper flange and the lower flange of the length I-beam main support rod and web is respectively connected with the intersection of the lower flange and the upper flange of the length channel steel auxiliary support rod and web by multiple angle steel diagonal brace alternately welded, i.e.
[0006] Specifically, the two channel steel auxiliary support rods are a first channel steel auxiliary support rod and a second channel steel auxiliary support rod, the intersection between the upper flange and the web of the channel steel main support rod and the intersection between the lower flange and the web of the first channel steel auxiliary support rod are welded with a first angle steel diagonal brace, the intersection between the lower flange and the web of the channel steel main support rod and the intersection between the upper flange and the web of the first channel steel auxiliary support rod are welded with a second angle steel diagonal brace, the intersection between the lower flange and the web of the channel steel main support rod and the intersection between the upper flange and the web of the second channel steel auxiliary support rod are welded with a third angle steel diagonal brace, the intersection between the upper flange and the web of the channel steel main support rod and the intersection between the lower flange and the web of the second channel steel auxiliary support rod are welded with a fourth angle steel diagonal brace, the welding points of the first and third angle steel diagonal braces on the channel steel main support rod are on the left side of the welding points of the channel steel main support rod and the channel steel auxiliary support rod, the welding points of the second and fourth angle steel diagonal braces on the channel steel main support rod are on the right side of the welding points of the channel steel main support rod and the channel steel auxiliary support rod, that is, the directions of the two adjacent angle steel diagonal braces, the first and second angle steel diagonal braces or the third and fourth angle steel diagonal braces, are opposite, and specifically, the welding points on the first channel steel auxiliary support rod are the left end of the second angle steel diagonal brace and the right end of the first angle steel diagonal brace, or specifically, the welding points on the second channel steel auxiliary support rod are the left end of the fourth angle steel diagonal brace and the right end of the third angle steel diagonal brace.
[0007] Further, the heights of the two channel steel auxiliary support rods are less than the height of the channel steel main support rod.
[0008] Further, the maximum distances between the two channel steel auxiliary support rods and the channel steel main support rod are 300-600 mm.
[0009] Further, all the angle steel diagonal braces are symmetrically distributed on both sides of the channel steel main support rod, the projections of the two adjacent angle steel diagonal braces on the same channel steel auxiliary support rod on the horizontal plane are symmetric about the vertical direction of the channel steel auxiliary support rod, and the horizontal distance between the welding points is 300-600 mm.
[0010] Further, the cable wind ropes are four in number.
[0011] The method comprises the following steps: firstly, the first set of combined multi-span continuous beams are connected and bolted on the ground, wherein the ends of the single-span beams are bolted through the node plates, and the single-span beams are at least four sets; the hook of a single crane passes through the long circular lifting hole of the lifting ring to lift the steel pole and move the steel pole above the middle part of the combined multi-span continuous beams; the lower ends of two lifting belts are respectively tied to the outside of the node plates of the middle-span beam and the two side-span beams in the combined multi-span continuous beams; the crane lifts the steel pole, so that the combined multi-span continuous beams hung below the steel pole reach the required column head height position; the ground operators respectively hold and pull the lower ends of the cable wind ropes hung below the steel pole to balance the combined multi-span continuous beams left and right until the node plates at the ends of the combined multi-span continuous beams are aligned with the node plates of the required butt joint column heads, the node plates at the ends of the combined multi-span continuous beams are bolted and installed with the node plates of the required butt joint column heads by using high-strength bolts; the lifting belts are loosened, the steel pole is lifted to the ground, the second set of combined multi-span continuous beams are lifted and installed, and the like, until the lifting and installation of all the combined multi-span continuous beams of the project engineering are completed.
[0012] The steel pole has the advantages of simple processing and manufacturing, convenient and fast high-altitude construction and transportation operation, safe and stable safety through the formation of a reinforcing support system at the two sides of the I-shaped steel, higher bearing capacity, direct lifting of the combined multi-span continuous beams bolted on the ground, reduced operation process of the beam and beam column connection in the air, avoided safety hazards, low manufacturing cost, repeated use, reduced construction cost, improved installation and construction work efficiency, and application to the lifting and installation construction of various specifications of combined multi-span continuous beams. BRIEF DESCRIPTION OF DRAWINGS
[0013] The embodiments of the utility model are further described below with reference to the drawings, in which:
[0014] Figure 1 A structure top view of the steel pole for high-altitude lifting and installation is shown;
[0015] Figure 2 A side view of the A-A section is shown; Figure 1
[0016] Figure 3 A structure front view of the steel pole for high-altitude lifting and installation is shown;
[0017] Figure 4 A use state diagram of the steel pole for high-altitude lifting and installation is shown.
[0018] Wherein, 1, the length of the I-beam main support rod; 2, the first length of the channel steel auxiliary support rod; 3, the second length of the channel steel auxiliary support rod; 4, the first angle steel diagonal brace; 5, the second angle steel diagonal brace; 6, the third angle steel diagonal brace; 7, the fourth angle steel diagonal brace; 8, the lifting ring; 9, the lifting hole; 10, the steel ring; 11, the combined multi-span continuous beam; 12, the lifting belt; 13, the cable wind rope; 14, the node plate. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be further described in detail by specific embodiments combined with the drawings. It should be understood that the specific embodiments described herein are only used to explain the utility model, and are not used to limit the utility model.
[0020] In one embodiment:
[0021] 1) First, according to the project design portal frame mid-span beam (two) length and the weight of the combined multi-span continuous beam, select the length slightly larger than the width and height of the mid-span beam length, the stiffness can bear the weight of the combined beam without bending instability of the length of the I-beam, and the lower flange is naturally placed on the ground as the length of the I-beam main support rod 1.
[0022] 2) Select two channel steels with smaller height and greater stiffness than the length of the I-beam main support rod 1, cut them to the same length as the length of the I-beam main support rod 1, and place them at a vertical distance of about 300-600mm from the opening end of the I-beam main support rod 1. The two channel steels are symmetrically placed on both sides of the I-beam main support rod 1 (as shown in the accompanying drawings, the horizontal center of the three sections is on the same center line), and the two channel steels are used as the first length of the channel steel auxiliary support rod 2 and the second length of the channel steel auxiliary support rod 3. Figure 2
[0023] 3) Cut several equal lengths of suitable angle steels as the first angle steel diagonal brace 4, the second angle steel diagonal brace 5, the third angle steel diagonal brace 6, and the fourth angle steel diagonal brace 7. The angle steel diagonal brace welded between the intersection of the upper flange and the web of the full-length I-beam main support 1 and the intersection of the lower flange and the web of the first full-length channel steel auxiliary support 2 is the first angle steel diagonal brace 4, and the intersection of the lower flange and the web of the second full-length channel steel auxiliary support 3. The angle steel brace welded between the intersection of the third angle steel brace 6, the first angle steel brace 4 and the third angle steel brace 6 are the first angle steel brace; the angle steel brace welded between the intersection of the lower flange of the full-length I-beam main support rod 1 and the web and the intersection of the upper flange of the first full-length channel steel auxiliary support rod 2 and the web is the second angle steel brace 5, and the angle steel brace welded between the intersection of the upper flange of the second full-length channel steel auxiliary support rod 3 and the web is the first angle steel brace. The angle steel diagonal brace is the IV angle steel diagonal brace 7, and the II angle steel diagonal brace 5 and the IV angle steel diagonal brace 7 are the second angle steel diagonal brace; the welding points at both ends of all the angle steel diagonal braces are not on the same vertical plane, the first angle steel diagonal brace and the second angle steel diagonal brace are alternately distributed, that is, the I angle steel diagonal brace 4 and the II angle steel diagonal brace 5 are alternately distributed, and the III angle steel diagonal brace 6 and the IV angle steel diagonal brace 7 are alternately distributed; the welding points of the I angle steel diagonal brace 4 and the III angle steel diagonal brace 6 with the full-length I-beam main support rod 1 are all on the left side of the welding points with the full-length channel steel auxiliary support rod, and the welding points of the II angle steel diagonal brace 5 and the IV angle steel diagonal brace 7 with the full-length I-beam main support rod 1 are all on the right side of the welding points with the full-length channel steel auxiliary support rod, that is, the directions of the two adjacent angle steel diagonal braces, that is, the I angle steel diagonal brace 4 and the II angle steel diagonal brace 5, or the III angle steel diagonal brace 6 and the IV angle steel diagonal brace 7, are opposite. Multiple first-order angle steel braces 4 are arranged parallel and equidistantly, as are second-order angle steel braces 5, third-order angle steel braces 6, and fourth-order angle steel braces 7. The horizontal distance between the weld points of the first-order angle steel brace 4 on the full-length I-beam main support 1 and the weld points of the second-order angle steel brace 5 on the full-length I-beam main support 1 is 300-600mm. The angle steel braces on either side of the full-length I-beam main support 1 are symmetrically distributed, and the horizontal projections of two adjacent angle steel braces connected to the same full-length channel steel auxiliary support are symmetrical about the vertical direction of the full-length channel steel auxiliary support. This creates a symmetrical reinforcement support system for the weak points on both sides of the full-length I-beam main support 1.
[0024] 4) A lifting ring 8 is welded vertically at the center of the upper flange surface of the full-length I-beam main support 1, and an oblong lifting hole 9 is opened in the center of the lifting ring 8; two steel rings 10 are symmetrically installed at both ends of the lower flange of the full-length I-beam main support 1, and a lifting belt 12 is passed through the steel ring 10; a cable 13 is passed through the oblique angle formed by the angle steel diagonal brace and the lower flange of the full-length I-beam main support 1, and the cable ropes 13 are symmetrically located on both sides of the full-length I-beam main support 1 and on both sides of the full-length channel steel auxiliary support. There are four cables 13 in total, and the length of the cable rope 13 is greater than the distance from the required lifting elevation to the ground, that is, greater than the height of the rigid frame column.
[0025] The use method of the high-altitude lifting installation steel pole comprises the following steps: firstly, ground completion of first set of combined multi-span continuous beam 11 group connection and bolt connection, wherein each single-span beam end is bolted through a node plate 14, and the single-span beam has at least four sets; the hook of a single crane passes through the lifting hole 9 of the long circle of the lifting ring 8 to lift the steel pole, and moves the steel pole above the middle part of the combined multi-span continuous beam 11; the lower ends of two lifting belts 12 are respectively tied to the outer sides of the node plates 14 of the middle-span beam and the two side-span beams in the combined multi-span continuous beam 11; the crane lifts the steel pole, so that the combined multi-span continuous beam 11 hung below the steel pole reaches the required column head height position; four operators on both sides of the ground door frame column respectively hold and pull the lower ends of the cable wind ropes 13 hung below the steel pole, and balance the combined multi-span continuous beam 11 left and right until the node plates 14 at the ends of the combined multi-span continuous beam 11 are aligned with the node plates at the column heads of the two end door frame columns, and the node plates 14 at the ends of the combined multi-span continuous beam 11 are bolted and installed with the node plates at the column heads of the two end door frame columns by using high-strength bolts; the lifting belts 12 are loosened, the steel pole is lifted to the ground, the second set of combined multi-span continuous beam 11 is lifted and installed, and the like is repeated until the lifting and installation of all the combined multi-span continuous beams 11 of the project engineering are completed.
[0026] Some example embodiments of the present application are described above, and it can be understood that the above embodiments are only used to explain the present application, and do not constitute a limitation on the protection scope of the present application. The features in these embodiments can be recombined in a suitable manner, and the schemes obtained thereby are still within the protection scope of the present application. Based on the above embodiments, all other embodiments obtained by those skilled in the art without creative labor, i.e. all modifications, equivalent replacements and improvements, etc. made within the spirit and principles of the present application, are within the protection scope of the present application.
Claims
1. A steel spreader for high-altitude installation, characterized by, The utility model relates to a kind of steel support structures, including: Long I-beam main support rod (1), two identical long channel auxiliary support rods, multiple angle steel braces, lifting ring (8), steel ring (10), lifting belt (12) and cable wind rope (13), two long channel auxiliary support rods are symmetrically located at both sides of the long I-beam main support rod (1), and the center thereof is located in the same horizontal plane with the center of the long I-beam main support rod (1);The intersection of the upper flange and the lower flange of the long I-beam main support rod (1) and the web is alternately welded and connected with the intersection of the lower flange and the upper flange of the long channel auxiliary support rod and the web by multiple angle steel braces, the welding points at both ends of the angle steel brace are not in a vertical plane, and the welding points of adjacent two angle steel braces on the same long channel auxiliary support rod are the left end of one angle steel brace and the right end of another angle steel brace respectively;The center of the upper flange surface of the long I-beam main support rod (1) is vertically welded with lifting ring (8), and lifting hole (9) is formed in the center of the lifting ring (8);Two steel rings (10) are symmetrically installed at both ends of the lower flange of the long I-beam main support rod (1), and lifting belt (12) is inserted into the steel ring (10);One cable wind rope (13) is inserted into the inclined angle formed by the angle steel brace and the lower flange of the long I-beam main support rod (1), and the cable wind rope (13) is symmetrically located at both sides of the long I-beam main support rod (1) and both sides of the long channel auxiliary support rod.
2. The high-rise installation steel hanger according to claim 1, characterized by, The height of the two long channel auxiliary support rods is less than the height of the long I-beam main support rod (1).
3. The high-rise installation steel hanger according to claim 1, characterized in that, The maximum distance between the two long channel auxiliary support rods and the long I-beam main support rod (1) is 300-600mm.
4. The high-rise installation steel hanger according to claim 1, characterized in that, All the angle steel braces are symmetrically distributed on both sides of the long I-beam main support rod (1), and the projection of adjacent two angle steel braces connected on the same long channel auxiliary support rod on the horizontal plane is symmetric about the vertical direction of the long channel auxiliary support rod, and the horizontal distance between the welding points thereof is 300-600mm.
5. The high-rise installation steel hanger according to claim 1, characterized in that, There are four cable wind ropes (13).
Citation Information
Patent Citations
Lattice type combined crane beam and light steel structure plant
CN118723779A
Double-row shoulder pole beam hoisting tool
CN203359759U