Cleaning device of let-off machine
By designing an automatic cleaning device for the fan and felt strips on the warp feeder, the problem of dust and stain accumulation on the warp threads of the warp feeder was solved, achieving efficient and automated cleaning, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423086580.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Dust and stains accumulated on the warp threads during textile production by the warp feeder increase friction, affecting the tension stability and quality of the warp yarns. Furthermore, manual cleaning is inefficient, costly, and difficult to achieve in real time.
Design a cleaning device that includes a fan, felt strips, and an automatic cleaning mechanism. The felt strips perform preliminary cleaning as the warp threads run, and the airflow channels remove and collect dust and other impurities, achieving automated and efficient cleaning.
It improves the stability and yield rate of the warp, ensures the continuity and efficiency of textile production, reduces manual cleaning costs and labor intensity, and reduces equipment downtime.
Smart Images

Figure CN223468507U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a warp let-off machine field especially relates to a cleaning device of warp let-off machine. BACKGROUND
[0002] In the production process of the textile industry, as one of the key equipment, the warp let-off machine undertakes the important task of stably conveying the warp yarn to the weaving area according to the predetermined tension and speed. However, in the actual production environment, the warp let-off machine faces many challenges when working, among which the cleaning problem of the warp yarn is particularly prominent.
[0003] The textile workshop is usually a relatively open and complex working space, and there are a large amount of dust, fiber debris and other fine impurities in the air. The warp yarn runs in such an environment, and inevitably contacts and adsorbs these pollutants. As the textile production continues, the dust and stains on the warp yarn will also gradually accumulate.
[0004] On the one hand, the attachment of stains and dust will change the surface properties of the warp yarn, making it rough, and then the friction force will increase significantly when it rubs with various parts of the warp let-off machine, such as rollers, yarn guides, etc. The increase of this friction force not only causes the instability of the tension of the warp yarn, and frequent tension fluctuations, but also easily causes the end breakage of the warp yarn. The end breakage of the warp yarn will directly cause the interruption of textile production, and workers need to spend a lot of time to rethread, which greatly reduces the production efficiency and increases the production cost. On the other hand, the long-term attachment of dust and stains on the warp yarn will also damage the quality of the warp yarn itself.
[0005] The traditional warp let-off machine warp yarn cleaning method relies on manual periodic cleaning, and manual cleaning is difficult to clean the warp yarn in real time and continuously, and often can only be operated during production gaps or regular shutdown, which seriously affects the continuity of production. Moreover, the effect of manual cleaning is limited by the skill level of the operator, working attitude and the limitation of cleaning tools, and it is difficult to completely remove the small dust and stains on the warp yarn. In addition, manual cleaning requires a lot of labor cost.
[0006] Therefore, it is necessary to provide a new cleaning device of warp let-off machine to solve the above technical problems. UTILITY MODEL CONTENT
[0007] In order to solve the above technical problems, the utility model provides a cleaning device of warp let-off machine.
[0008] The utility model provides a kind of cleaning device of warp let-off machine, it includes: machine tool, the wire roller frame is equipped on the machine tool, the front end position of the machine tool is equipped with wire outlet, the lateral wall of the machine tool is fixedly connected with side box, the outside of the side box is equipped with square tube, one end of the square tube is equipped with fan, the air inlet end of the fan is connected with square tube, filter screen plate is installed and connected in the square tube;Automatic cleaning mechanism, the automatic cleaning mechanism includes two side plates, two the side plate is respectively fixed in the both ends of wire outlet, one end the side plate is fixedly connected with two fixed rods, the front end position of the wire outlet is symmetrically equipped with two front alignment shell, one end of two the front alignment shell is slidably connected with two fixed rods, the other end the side plate is equipped with drive assembly, the front alignment shell is connected with the air outlet end of fan by main pipe in upper end, the front alignment shell is connected with the tank wall of side box by auxiliary pipe in lower end.
[0009] Preferably, the drive assembly includes an adjustment shaft, the adjustment shaft is rotatably connected with the other end of the side plate, a motor is installed and connected at the upper end of the other end of the side plate, and the output end of the motor is fixedly connected with the adjustment shaft.
[0010] Preferably, the other end of the two front alignment shells is provided with a threaded opening, the two ends of the adjustment shaft are provided with threads in opposite directions, and the other end of the two front alignment shells is threadedly connected with the two ends of the adjustment shaft.
[0011] Preferably, the inside of the two front alignment shells is provided with an embedded frame, and the two embedded frames are installed and connected with felt strips.
[0012] Preferably, the two ends of the two embedded frames are provided with convex shafts, and the two ends of the two embedded frames are rotatably connected with the two end side walls of the corresponding front alignment shells.
[0013] Preferably, the outer wall of one end of the two front alignment shells is provided with a control assembly, the control assembly includes an extension shaft, the extension shaft is fixedly connected with the convex shaft of one end of the embedded frame, one end of the extension shaft is fixedly connected with a gear, one side of the gear is provided with a rack plate, the rack plate and the gear are intermeshed, the outer wall of one end of the front alignment shell is provided with a fixed seat, an electric cylinder is installed and connected in the fixed seat, and the telescopic end of the electric cylinder is fixedly connected with the rack plate.
[0014] Preferably, the outer wall of one end of the front alignment shell is fixedly connected with a groove back plate, the rack plate is provided with a convex strip on the side, and the convex strip on the side of the rack plate is slidably connected with the groove back plate.
[0015] Compared with the related art, the cleaning device of warp let-off machine provided by the utility model has the following beneficial effects:
[0016] 1. This utility model uses an electric cylinder to drive the rack plate and gear transmission to achieve precise angle adjustment of the built-in frame and the felt strips, so that the felt strips can fit the surface of the warp threads during the warp conveying process. When the warp threads are running, the adsorption and wiping effects of the felt strips are used to preliminarily clean the dust, fiber scraps and other stains that may exist on the warp threads in advance, effectively reducing the amount of stains attached to the warp threads, greatly improving the stability and yield of the warp threads in the subsequent textile processing process, and ensuring the continuity and efficiency of textile production.
[0017] 2. This utility model uses a motor-driven adjustment shaft to drive the relative movement of the front counter-positioning housing to form a convection chamber. Combined with a fan to create a circulating airflow channel, this design generates a stable and powerful airflow on the warp threads during their operation. This circulating airflow quickly and comprehensively removes dust and other fine impurities adhering to the warp threads and transports them to the side boxes for collection, greatly improving the efficiency and thoroughness of warp cleaning. Compared with traditional cleaning methods, this highly efficient cleaning method can be performed without stopping the machine, reducing equipment downtime, improving overall production efficiency, and lowering manual cleaning costs and labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic structural diagram of a preferred embodiment provided by the utility model;
[0019] Figure 2 for Figure 1 The schematic structural diagram of the front-end countershell shown;
[0020] Figure 3 for Figure 2 The schematic diagram of the control component is shown.
[0021] Numbers in the figure: 1. Machine tool; 2. Wire roller frame; 3. Wire outlet; 4. Side box; 41. Fan; 42. Filter plate; 5. Side panel; 51. Fixing rod; 52. Front alignment shell; 53. Adjusting shaft; 54. Motor; 6. Built-in frame; 61. Felt strip; 62. Extension shaft; 7. Gear; 71. Rack plate; 8. Fixing seat; 81. Electric cylinder; 82. Grooved back plate. DETAILED DESCRIPTION
[0022] The present invention will be further described below with reference to the accompanying drawings and implementation examples.
[0023] Please refer to Figures 1 to 3The application relates to a cleaning device of a warp feeding machine, which comprises a machine tool 1, a wire roller frame 2 arranged on the machine tool 1, a wire outlet 3 arranged at the front end position of the machine tool 1, a side box 4 fixedly connected to the side wall of the machine tool 1, a square tube arranged outside the side box 4, a fan 41 arranged at one end of the square tube, a filter screen plate 42 connected in the square tube, an automatic cleaning mechanism, the automatic cleaning mechanism comprising two side plates 5, the two side plates 5 being respectively fixedly arranged at the two ends of the wire outlet 3, two fixed rods 51 fixedly connected to one end side plate 5, two front-position alignment shells 52 symmetrically arranged at the front end position of the wire outlet 3, one end of the two front-position alignment shells 52 being slidably connected to the two fixed rods 51, a driving assembly arranged on the other end side plate 5, the upper end front-position alignment shell 52 being connected to the air outlet end of the fan 41 through a main pipe, and the lower end front-position alignment shell 52 being connected to the box wall of the side box 4 through a branch pipe.
[0024] In the specific implementation process, as shown in Figure 1 and Figure 2 , the driving assembly comprises an adjusting shaft 53, the adjusting shaft 53 being rotatably connected to the other end side plate 5, a motor 54 being installed and connected to the upper end of the other end side plate 5, and the output end of the motor 54 being fixedly connected to the adjusting shaft 53.
[0025] It should be noted that the two front-position alignment shells 52 are relatively moved close to each other to form a complete convection cavity.
[0026] The fan 41 is started to form a circulating air flow channel between the side box 4 and the two front-position alignment shells 52, so that the dust attached to the warp can be effectively carried away by the air flow and transported to the inside of the side box 4, thereby realizing the cleaning of the warp quickly and efficiently.
[0027] As shown in Figure 2 , the other end of the two front-position alignment shells 52 is provided with a threaded hole, the two ends of the adjusting shaft 53 are provided with threads in opposite directions, and the other end of the two front-position alignment shells 52 is threadedly connected to the two ends of the adjusting shaft 53.
[0028] It should be noted that the motor 54 is started to drive the adjusting shaft 53 to rotate, and the two front-position alignment shells 52 are relatively moved close to each other, so that the two front-position alignment shells 52 are combined into a complete convection cavity.
[0029] As shown in Figure 1 and Figure 2 , the two front-position alignment shells 52 are internally provided with built-in racks 6, and the two built-in racks 6 are installed and connected with felt strips 61.
[0030] It should be noted that the two built-in racks 6 are simultaneously rotated to drive the two felt strips 61 to rotate, and the two felt strips 61 are kept close to each other to assist in cleaning the conveyed warp.
[0031] Referring to Figure 1 and Figure 2 As shown in the figure, the two ends of the two built-in racks 6 are provided with convex shafts, and the two ends of the two built-in racks 6 are rotatably connected with the two end side walls of the corresponding front alignment shell 52.
[0032] Referring to Figure 2 and Figure 3 As shown in the figure, the outer wall of one end of the two front alignment shells 52 is provided with a control assembly, the control assembly includes an extension shaft 62, the extension shaft 62 is fixedly connected with the convex shaft at one end of the built-in rack 6, one end of the extension shaft 62 is fixedly connected with a gear 7, one side of the gear 7 is provided with a rack plate 71, the rack plate 71 and the gear 7 are meshed with each other, and the outer wall of one end of the front alignment shell 52 is provided with a fixed seat 8, and the fixed seat 8 is connected with an electric cylinder 81. The telescopic end of the electric cylinder 81 is fixedly connected with the rack plate 71.
[0033] It should be noted that: at the same time, control two electric cylinders 81 to work, so that the telescopic end drives two rack plates 71 to move, drives two gears 7 to relatively rotate, drives two built-in racks 6 to rotate at the same time, until the state of being inclined and close.
[0034] Referring to Figure 2 and Figure 3 As shown in the figure, the outer wall of one end of the front alignment shell 52 is fixedly connected with a groove back plate 82, and the side edge of the rack plate 71 is provided with a convex strip, and the convex strip on the side edge of the rack plate 71 is slidably connected with the groove back plate 82.
[0035] It should be noted that: the convex strip on the side edge of the rack plate 71 slides in the groove back plate 82, which can stably limit the moving direction of the rack plate 71.
[0036] The working principle of the cleaning device of the delivery machine provided by the utility model is as follows: at the same time, control two electric cylinders 81 to work, so that the telescopic end drives two rack plates 71 to move, drives two gears 7 to relatively rotate, drives two built-in racks 6 to rotate at the same time, until the state of being inclined and close, and keeps two felt strips 61 close to each other, so as to assist subsequent cleaning of the delivered warp, effectively avoiding dust and other stains adhering to the warp.
[0037] Start the motor 54 to drive the adjustment shaft 53 to rotate, drive two front alignment shells 52 to relatively move close, so that two front alignment shells 52 are combined into a complete convection cavity, and then start the fan 41 to form a circulating airflow passage between the side box 4 and the two front alignment shells 52, so that the dust adhered to the warp can be effectively carried away by the airflow and transported to the inside of the side box 4, that is, the cleaning of the warp can be realized quickly and efficiently.
[0038] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.
Claims
1. A cleaning device for a warp beam, characterized in that Include: Machine tool (1), the machine tool (1) is equipped with wire roller frame (2), the front end position of the machine tool (1) is equipped with wire outlet (3), the side wall of the machine tool (1) is fixedly connected with side box (4), the outside of the side box (4) is equipped with square tube, one end of the square tube is equipped with fan (41), the air inlet end of the fan (41) is connected with the square tube, the filter screen plate (42) is installed and connected in the square tube; Automatic cleaning mechanism, the automatic cleaning mechanism includes two side plates (5), two side plates (5) are respectively fixedly arranged at both ends of the wire outlet (3), two fixed rods (51) are fixedly connected on one end of the side plate (5), two front alignment shells (52) are symmetrically arranged at the front end position of the wire outlet (3), one end of the two front alignment shells (52) is slidably connected with the two fixed rods (51), the other end of the side plate (5) is provided with a driving assembly, the upper end of the front alignment shell (52) is connected with the air outlet end of the fan (41) through a main pipe, and the lower end of the front alignment shell (52) is connected with the wall of the side box (4) through a secondary pipe.
2. A cleaning device for a warp beam as claimed in claim 1, characterized in that The driving assembly includes an adjusting shaft (53), the adjusting shaft (53) is rotatably connected with the other end of the side plate (5), a motor (54) is installed and connected at the upper end of the other end of the side plate (5), and the output end of the motor (54) is fixedly connected with the adjusting shaft (53).
3. A cleaning device for a warp beam as claimed in claim 2, characterized in that The other end of the two front alignment shells (52) is provided with a threaded hole, the two ends of the adjusting shaft (53) are provided with threads in opposite directions, and the other end of the two front alignment shells (52) is threadedly connected with the two ends of the adjusting shaft (53) respectively.
4. A cleaning device for a warp beam as claimed in claim 1, characterized in that The inside of the two front alignment shells (52) is provided with an embedded frame (6), and the two embedded frames (6) are installed and connected with felt strips (61).
5. A cleaning device for a warp beam as claimed in claim 4, characterized in that The two ends of the two embedded frames (6) are provided with convex shafts, and the two ends of the two embedded frames (6) are rotatably connected with the two end walls of the corresponding front alignment shell (52).
6. A cleaning device for a warp beam as claimed in claim 5, characterized in that A control assembly is arranged on the outer wall of one end of the two front alignment shells (52), the control assembly includes an extension shaft (62), the extension shaft (62) is fixedly connected with the convex shaft at one end of the embedded frame (6), one end of the extension shaft (62) is fixedly connected with a gear (7), one side of the gear (7) is provided with a rack plate (71), the rack plate (71) is meshed with the gear (7), a fixed seat (8) is arranged on the outer wall of one end of the front alignment shell (52), an electric cylinder (81) is installed and connected in the fixed seat (8), and the telescopic end of the electric cylinder (81) is fixedly connected with the rack plate (71).
7. A cleaning device for a warp beam as claimed in claim 6, characterized in that The outer wall of one end of the front alignment shell (52) is fixedly connected with a groove back plate (82), the side edge of the rack plate (71) is provided with a convex strip, and the convex strip on the side edge of the rack plate (71) is slidably connected with the groove back plate (82).