Gas stewing pot cooking bench hearth air distribution structure
By setting a spiral air distribution plate and a glass wool filling structure in the gas stewing boiler chamber, the flue gas flow path is changed, which solves the problems of short contact time and uneven heating of high-temperature flue gas, improves thermal efficiency and reduces burning damage to the outer wall of the exhaust duct.
Patent Information
- Application Number
- CN202422636682.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The furnace structure of the gas stew pot causes the high-temperature flue gas to have a short contact time with the cast iron pot, and the heat is not fully absorbed, resulting in low thermal efficiency, uneven heating and serious burning of the outer wall of the exhaust duct.
The upper and lower air distribution plates are combined to form a spiral channel, and the grooves are filled with glass wool to change the flow direction of the high-temperature flue gas so that it flows into the exhaust duct along the spiral channel, increasing the contact time with the cast iron pot and improving heat utilization.
The thermal efficiency of the gas stew pot is improved, heating uniformity is achieved, and burning loss of the outer wall of the exhaust duct is reduced, thus saving fuel consumption.
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Figure CN223470241U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to cloth wind structure technical field, concretely relates to a gas stewing pot stove hearth cloth wind structure. BACKGROUND
[0002] The gas stewing pot is the common equipment of traditional marinated meat product old brand enterprise, is used for stewing chicken, duck, pig elbow, pig liver, beef and other meat products. The gas stewing pot is mainly composed of cast iron pot and stove table;The cast iron pot is deep mouth arc bottom, and the pot mouth diameter is 1.2~1.8 meters. The stove table is composed of support steel column, hearth shell, combustion fire plate, peripheral stainless steel fence, and gas inlet pipeline and control system.
[0003] As shown in Figure 1 The cast iron pot is embedded in the stove table, and the lower part is the hearth shell. The hearth shell is two-layer structure: the outer layer is 2~3 millimeter thick cast iron, which plays the role of supporting the inner lining layer;The inner lining layer is a certain thickness of refractory cement layer, which is used for heat preservation and heat dissipation. The cavity formed between the hearth shell and the cast iron pot is the hearth. The fire plate is located in the middle opening at the bottom of the hearth, and the natural gas and air are ignited and burned at the fire plate;The high temperature flame contacts the cast iron pot bottom through the hearth, and the heat is transferred to the cast iron pot, so as to carry out meat stewing processing. The rear side of the stove hearth is the smoke exhaust duct, which is connected with the factory negative pressure exhaust duct, and the flue gas can be actively sucked out of the hearth.
[0004] In the daily production process of the gas stewing pot, because the hearth and the smoke exhaust duct are not separated, a shortest channel is formed between the fire plate and the smoke exhaust duct. The high temperature flue gas generated by natural gas combustion is quickly discharged from the hearth along the shortest channel after short contact with the cast iron pot, thereby causing some adverse consequences:
[0005] 1. The high temperature flue gas contacts the cast iron pot bottom for a short time, and the heat is not fully absorbed by the cast iron pot before being discharged from the hearth, resulting in high exhaust temperature, high heat loss of flue gas, and low heat efficiency of the gas stewing pot;
[0006] 2. Most of the high temperature flue gas is discharged from the hearth along the shortest channel, causing uneven heating of the cast iron pot near the shortest channel and other parts.
[0007] 3. Due to insufficient heat utilization, the flue gas temperature in the exhaust duct is too high, resulting in serious burning loss of the outer wall of the flue duct.
[0008] Therefore, the wind field structure in the hearth of the gas stewing pot is unreasonable, and the existing wind field has the disadvantages of low heat efficiency, uneven heating and burning loss of the outer wall of the exhaust duct. It is necessary to improve the wind field structure. The gas stewing pot is a device with high energy consumption in enterprises, and its structure improvement can improve its energy efficiency, which has economic significance for marinated meat product enterprises. CONTENT OF THE UTILITY MODEL
[0009] The utility model discloses a gas stewing pot stove hearth air distribution structure which overcomes the defects of the prior art.
[0010] The utility model discloses a gas stewing pot stove hearth air distribution structure which overcomes the defects of the prior art.
[0011] A gas stewing pot stove hearth air distribution structure, comprising an upper air distribution plate and a lower air distribution plate connected by insertion, the upper end of the upper air distribution plate is seamlessly attached to the pot wall surface through the pot wall attachment surface thereof, the lower part of the side wall of the upper air distribution plate is hollowed out to form an upper air distribution plate groove, the lower air distribution plate is inserted into the upper air distribution plate groove, and the lower end of the lower air distribution plate is welded to the hearth inner wall through the hearth inner wall attachment surface thereof.
[0012] Moreover, the upper part of the side wall of the lower air distribution plate is hollowed out to form a lower air distribution plate groove, the combined gap of the upper air distribution plate groove and the lower air distribution plate groove is filled with glass wool, and the glass wool, the lower air distribution plate groove, the upper air distribution plate groove, the lower air distribution plate and the upper air distribution plate are integrally arranged.
[0013] Moreover, the hearth inner wall attachment surface of the lower air distribution plate is flush with the bottom surface of the upper air distribution plate.
[0014] Moreover, the upper air distribution plate, the glass wool, the lower air distribution plate groove, the upper air distribution plate groove and the lower air distribution plate are vortex-shaped when viewed from above, the number of rotation is 2, the initial angle is 135°, the pitch is 180 mm, the starting diameter is 520 mm, the ending diameter is 1240 mm, and the total arc length of the inner wall is 3701 mm.
[0015] Moreover, the oblique angle between the upper air distribution plate and the pot wall attachment surface is 58.83°, and the oblique angle between the lower air distribution plate and the hearth inner wall attachment surface is 19.37°.
[0016] The utility model discloses a gas stewing pot stove hearth air distribution structure which overcomes the defects of the prior art.
[0017] The gas stewing pot stove hearth air distribution structure is provided with fireproof cement arranged on the air distribution plate, the pot wall surface, the lower wall of the pot, the side wall of the upper air distribution plate and the inner wall of the hearth, and forms a complete spiral channel. The lower part of the air distribution plate is hollowed out to form a groove, and the groove is filled with glass wool which is difficult to burn, has high cost performance, low time capacity loss and no harm to human body, and meets the heat insulation material requirements of the use environment in the food workshop. The metal part of the air distribution plate and the hearth shell part are heat insulated, so that excessive heat is not transferred outward due to the installation of the air distribution plate. After the air distribution plate is installed, the high-temperature flue gas wind field changes the direction of the shortest channel formed between the original fire plate and the smoke exhaust duct into the smoke exhaust duct to the spiral channel between the air distribution plates. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a gas stewing pot stove structure schematic diagram;
[0019] Figure 2 It is a structure schematic diagram of the utility model;
[0020] Figure 3 It is an explosion structure schematic diagram of the utility model;
[0021] Figure 4 It is a structure schematic diagram of the lower air distribution plate of the utility model;
[0022] Figure 5 It is a structure schematic diagram of the upper air distribution plate of the utility model;
[0023] Figure 6 It is an installation schematic diagram of the utility model;
[0024] Figure 7 It is a temperature distribution simulation result comparison diagram of the utility model after the gas flow direction in the hearth is changed.
[0025] BRIEF DESCRIPTION OF DRAWINGS
[0026] 1. The pot wall adhering surface; 2. The upper air distribution plate 3. The upper air distribution plate groove 4. The glass wool 5. The lower air distribution plate groove 6. The lower air distribution plate 7. The hearth inner wall adhering surface. DETAILED DESCRIPTION
[0027] The utility model will be further described in detail through specific embodiments below, and the following embodiments are only descriptive and not limiting, and cannot limit the protection scope of the utility model.
[0028] As Figure 1 The gas stewing pot cooking table, the maximum chord length of the cast iron pot inner wall arc is 1200mm, and the depth is 430mm; the diameter of the hearth cylindrical inner wall is 1225mm, the depth is 260mm, the generatrix length of the inner wall of the circular table is 398mm, the depth is 133mm, the upper bottom surface diameter is 300mm, and the lower bottom surface diameter is 625mm.
[0029] The gas stewing pot cooking table hearth air distribution structure, the innovation lies in: including the upper air distribution plate 2 and the lower air distribution plate 6 connected by inserting, the upper end of the upper air distribution plate 2 is seamlessly matched with the pot wall surface through the pot wall matching surface 1, the lower part of the side wall of the upper air distribution plate 2 is hollowed out to be provided with the upper air distribution plate groove 3, the lower air distribution plate 6 is inserted into the upper air distribution plate groove 3, the depth of the upper air distribution plate groove is 85mm, the width of the groove is 8mm, the depth of the lower air distribution plate groove is 10mm, and the width of the groove is 6mm; the lower end of the lower air distribution plate 6 is welded to the hearth inner wall through the hearth inner wall matching surface 7.
[0030] The upper part of the side wall of the lower air distribution plate 6 is hollowed out to be provided with the lower air distribution plate groove 5, the combined gap of the upper air distribution plate groove 3 and the lower air distribution plate groove 5 is filled with glass wool 4, and the glass wool 4, the lower air distribution plate groove 5, the upper air distribution plate groove 3 and the lower air distribution plate 6 are formed together with the upper air distribution plate 2.
[0031] The hearth inner wall matching surface 7 of the lower air distribution plate 6 and the bottom surface of the upper air distribution plate 2 are flush, and the connection and support with the upper air distribution plate 2 are maintained.
[0032] The upper air distribution plate 2, the glass wool 4, the lower air distribution plate groove 5, the upper air distribution plate groove 3 and the lower air distribution plate 6 are viewed as a vortex line, the number of rotation is 2, the initial angle is 135°, the pitch is 180mm, the starting point diameter is 520mm, the ending point diameter is 1240mm, and the total inner wall arc length is 3701mm.
[0033] The oblique angle between the upper air distribution plate 2 and the pot wall matching surface 1 is 58.83°, and the oblique angle between the lower air distribution plate 6 and the hearth inner wall matching surface 7 is 19.37°.
[0034] As shown in the simulation results of the drawings Figure 7 The simulation results show that: under the working conditions of the original hearth structure of the gas stewing pot cooking table hearth air distribution device, the temperature distribution in the hearth is not uniform, the gas in the air duct has too high heat, the temperature is between 620 degrees Celsius and 880 degrees Celsius, the thermal efficiency is too low, fuel is wasted, and the firepower is insufficient.
[0035] Under the condition of the utility model discloses a gas stewing pot cooking range hearth air distribution device, through the limitation of the air distribution plate to the gas flow direction in the hearth, high-temperature gas flows along the planned route and gradually cools down, so that the heat carried by the high-temperature gas is fully utilized, and the gas temperature in the exhaust flue is obviously lower than that in the conventional original hearth shell, and the temperature is between 290 degrees Celsius and 460 degrees Celsius. This comparison shows that the utility model discloses a modular large cooking range hearth shell improves the utilization rate of fuel heat.
[0036] Although the embodiments and drawings of the utility model are disclosed for the purpose of illustration, those skilled in the art can understand that various substitutions, changes and modifications are possible without departing from the spirit and scope of the utility model and the appended claims, therefore, the scope of the utility model is not limited to the content disclosed in the embodiments and drawings.
Claims
1. A gas stew pot stove furnace air distribution structure, characterized by: The application relates to a kind of upper air distribution plate (2) and lower air distribution plate (6) including plug-in connection, the upper end of the upper air distribution plate (2) is seamlessly attached to the pot wall surface by its pot wall attachment surface (1), the lower part of the side wall of the upper air distribution plate (2) is hollowed out to be provided with upper air distribution plate groove (3), the lower air distribution plate (6) is inserted into the upper air distribution plate groove (3), and the lower end of the lower air distribution plate (6) is welded to the hearth inner wall by its hearth inner wall attachment surface (7).
2. The gas brazier air distribution structure according to claim 1, characterized in that: The upper part of the side wall of the lower air distribution plate (6) is hollowed out to be provided with lower air distribution plate groove (5), the combined gap of the upper air distribution plate groove (3) and the lower air distribution plate groove (5) is filled with glass wool (4), and the glass wool (4), the lower air distribution plate groove (5), the upper air distribution plate groove (3) and the lower air distribution plate (6) are all contoured with the upper air distribution plate (2).
3. The gas brazier air distribution structure according to claim 1, characterized in that: The hearth inner wall attachment surface (7) of the lower air distribution plate (6) is flush with the bottom surface of the upper air distribution plate (2).
4. The gas brazier air distribution structure according to claim 1, characterized in that: The upper air distribution plate (2), the glass wool (4), the lower air distribution plate groove (5), the upper air distribution plate groove (3) and the lower air distribution plate (6) are vortex-shaped lines in plan view, the number of rotation is 2, the initial angle is 135°, the pitch is 180mm, the starting diameter is 520mm, the terminal diameter is 1240mm, and the total arc length of the inner wall is 3701mm.
5. The gas brazier air distribution structure according to claim 1, characterized in that: The oblique angle between the upper air distribution plate (2) and the pot wall attachment surface (1) is 58.83°, and the oblique angle between the lower air distribution plate (6) and the hearth inner wall attachment surface (7) is 19.37°.