Lifting furnace door structure of trolley furnace
The bogie furnace lifting door structure, which uses wire rope and long gear meshing transmission, solves the problems of synchronization and high maintenance costs of hydraulic cylinder drive, and improves the efficiency and safety of bogie furnace operation.
Patent Information
- Application Number
- CN202422746236.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-09
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-09
AI Technical Summary
Traditional bogie furnaces with hydraulic cylinder drive require a hydraulic system, which increases the equipment's footprint, increases maintenance costs, and causes synchronization problems, affecting service life and safety.
The furnace door is raised and lowered smoothly by using a steel wire rope and long gear meshing transmission, combined with a drive component and a limit component, thus avoiding asynchronous problems, simplifying the structure and reducing maintenance costs.
It improves the efficiency and safety of the bogie hearth furnace, avoids the danger of the furnace door falling off accidentally, and reduces the equipment footprint and maintenance costs.
Smart Images

Figure CN223470504U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to trolley furnace technical field, concretely is a trolley furnace lifting furnace door structure. BACKGROUND
[0002] Trolley furnace is a periodical operation furnace, and the feature of the trolley furnace is that the furnace bottom is a charging trolley movable on a track; before heating, the trolley is charged outside the furnace, the heating part is placed on the trolley, then the trolley is pulled into or pushed into the furnace by a traction mechanism to heat, and after heating, the trolley is pulled out of the furnace by the traction mechanism to cool to the process requirement temperature and then unloaded.
[0003] The traditional trolley furnace door is usually driven to lift by a hydraulic cylinder, and this design has some obvious deficiencies, first, the hydraulic cylinder drive needs to be equipped with a hydraulic system, which not only increases the land occupation of the equipment, but also has a high maintenance cost of the hydraulic system, second, the hydraulic cylinders on both sides may have synchronization problems after long time use, which causes uneven stress and affects the service life of the hydraulic cylinder, and needs to be maintained frequently. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a trolley furnace lifting furnace door structure to solve the problems in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical scheme: a trolley furnace lifting furnace door structure, comprising: a furnace body; two limit plates, the two limit plates are symmetrically distributed and fixedly installed on one side of the furnace body, and a furnace door is slidingly installed between the two limit plates; a mounting plate, the mounting plate is fixedly installed on the top of the furnace door, two steel wires are detachably installed on the top of the mounting plate; a support frame, the support frame is fixedly installed on the top of the furnace body, a winding shaft is rotatably installed on one side of the support frame, one end of the two steel wires is fixedly connected with the outer surface of the winding shaft, and a driving assembly for driving the winding shaft to rotate is installed on the support frame; two positioning plates, the two positioning plates are fixedly installed on one side of the limit plate respectively, a long gear is rotatably installed between the two positioning plates, a plurality of gear teeth are fixedly installed on one side of the furnace door in an array, and the long gear is engaged with the plurality of gear teeth; and a limiting assembly, the limiting assembly is installed on the furnace body and is used for limiting and fixing the long gear.
[0006] As a further preferred embodiment of the present technical solution, the top of the positioning plate is fixedly installed with two annular rings, one end of the two steel wires is fixedly installed with a hook, and the hook is hooked on the annular ring.
[0007] As a further preferred of the technical solution, the driving assembly comprises a driving motor fixedly installed on one side of the support frame, a first gear is fixedly installed on an output end of the driving motor, a second gear is fixedly installed on one end of the winding shaft, and the first gear and the second gear are in mesh with each other.
[0008] As a further preferred of the technical solution, the top of the support frame is fixedly installed with two auxiliary wheels, and two steel wires are respectively placed on the two auxiliary wheels.
[0009] As a further preferred of the technical solution, the limiting assembly comprises two air cylinders fixedly installed on two sides of the furnace body respectively, clamping plates are fixedly installed on telescopic ends of the two air cylinders, square blocks are fixedly installed on two ends of the long gear, clamping grooves are formed on four surfaces of the square blocks, and the clamping plates are clamped with one of the clamping grooves.
[0010] As a further preferred of the technical solution, limiting grooves are formed on the two limiting plates, fixed plates are fixedly installed on two sides of the furnace door, and the fixed plates are slidingly installed in the limiting grooves.
[0011] As a further preferred of the technical solution, a damping ground pad is fixedly installed on the bottom of the furnace door, and the damping ground pad is T-shaped.
[0012] The utility model provides a trolley furnace lifting furnace door structure, has the following beneficial effects:
[0013] (1) the utility model discloses a driving assembly drives winding shaft rotation to drive steel wire winding, and then makes the furnace door rise or drop, simultaneously, the meshing transmission of long gear and tooth ensures the stable lifting of furnace door, avoids the out -of -sync problem that can appear in traditional hydraulic cylinder drive mode, and reduces the floor area of equipment, avoids the maintenance cost of hydraulic system is higher Problem, improves the use efficiency and safety of trolley furnace.
[0014] (2) the utility model discloses the cooperation between limiting assembly, long gear and a plurality of teeth, avoids the dangerousness of furnace door accidental drop, ensures the stability and safety of furnace door lifting mechanism. DRAWINGS
[0015] Figure 1 is the utility model three -dimensional structure diagram;
[0016] Figure 2 is the utility model Figure 1 side view cross -sectional three -dimensional structure diagram;
[0017] Figure 3 is the utility model Figure 1 again one side view cross -sectional three -dimensional structure diagram;
[0018] Figure 4 The utility model Figure 1 Another perspective view.
[0019] In the figure: 1, furnace body; 2, limiting plate; 3, furnace door; 4, mounting plate; 5, steel wire rope; 6, support frame; 7, winding shaft; 8, drive assembly; 81, drive motor; 82, first gear; 83, second gear; 9, positioning plate; 10, long gear; 11, gear teeth; 12, limiting assembly; 121, air cylinder; 122, clamping plate; 123, square block; 13, circular ring; 14, hook; 15, auxiliary wheel; 16, fixed plate; 17, shock-absorbing ground mat. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.
[0021] The utility model provides technical scheme: as Figures 1-4 The utility model discloses a trolley furnace lifting furnace door structure, which comprises a furnace body 1.
[0022] Limiting plate 2, the number is two, two limiting plates 2 are fixedly installed on one side of the furnace body 1 in symmetry distribution, and a furnace door 3 is slidably installed between two limiting plates 2.
[0023] Mounting plate 4, the mounting plate 4 is fixedly installed on the top of the furnace door 3, and two steel wire ropes 5 are detachably installed on the top of the mounting plate 4.
[0024] Support frame 6, the support frame 6 is fixedly installed on the top of the furnace body 1, a winding shaft 7 is rotatably installed on one side of the support frame 6, one end of two steel wire ropes 5 is fixedly connected with the outer surface of the winding shaft 7, and a drive assembly 8 for driving the winding shaft 7 to rotate is installed on the support frame 6.
[0025] Positioning plate 9, the number is two, two positioning plates 9 are fixedly installed on one side of the limiting plate 2 respectively, a long gear 10 is rotatably installed between two positioning plates 9, a plurality of gear teeth 11 are fixedly installed on one side of the furnace door 3 in array distribution, and the long gear 10 is engaged with a plurality of gear teeth 11.
[0026] Limiting assembly 12, the limiting assembly 12 is installed on the furnace body 1, and it is used for limiting and fixing the long gear 10.
[0027] Firstly, the furnace door 3 is symmetrically distributed and fixedly installed on one side of the furnace body 1 through two limiting plates 2. This design can ensure that the furnace door 3 can smoothly slide between the two limiting plates 2, so as to realize the lifting action of the furnace door 3. The mounting plate 4 is fixedly installed on the top of the furnace door 3, and two steel wires 5 are detachably installed on the top of the mounting plate 4. This design facilitates the installation and maintenance of the steel wires 5. The support frame 6 is fixedly installed on the top of the furnace body 1, and a winding shaft 7 is rotatably installed on one side of the support frame 6. One end of the steel wire 5 is fixedly connected with the outer surface of the winding shaft 7. The support frame 6 is also provided with a driving assembly 8 for driving the winding shaft 7 to rotate.
[0028] In addition, the positioning plate 9 is also fixedly installed on one side of the limiting plate 2, and a long gear 10 is rotatably installed between the two positioning plates 9. A plurality of teeth 11 are fixedly installed on one side of the furnace door 3, and the long gear 10 is engaged with the teeth 11. This transmission mode can ensure the synchronization and accuracy of the lifting of the furnace door 3. Finally, the limiting assembly 12 is installed on the furnace body 1 for limiting and fixing the long gear 10, preventing the abnormal falling of the furnace door 3, and ensuring the safety of the whole lifting mechanism.
[0029] When it is necessary to open or close the furnace door 3, the driving assembly 8 is started to drive the steel wire 5 to be wound through the rotation of the winding shaft 7, so as to make the furnace door 3 rise or fall. At the same time, the engagement transmission of the long gear 10 and the teeth 11 ensures the smooth lifting of the furnace door 3, avoiding the out-of-sync problem that may occur in the traditional hydraulic cylinder driving mode. The limiting assembly 12 limits the long gear 10 during the whole process, preventing the danger of the furnace door 3 falling, and ensuring the stability and safety of the furnace door 3 lifting mechanism. The whole design simplifies the structure, improves the synchronization and stability, effectively avoids the common problems in the traditional hydraulic cylinder driving mode, and improves the use efficiency and safety of the car bottom furnace.
[0030] As shown in Figure 1 , the top of the positioning plate 9 is fixedly installed with two circular rings 13, and one end of each of the two steel wires 5 is fixedly installed with a hook 14, which is hooked on the circular ring 13.
[0031] The connection of the hook 14 and the circular ring 13 facilitates the separation of the steel wire 5 and the furnace door 3, providing convenience for the maintenance of the furnace door 3 later.
[0032] As shown in Figure 4 , the driving assembly 8 includes a driving motor 81 fixedly installed on one side of the support frame 6. The output end of the driving motor 81 is fixedly installed with a first gear 82. One end of the winding shaft 7 is fixedly installed with a second gear 83. The first gear 82 and the second gear 83 are engaged with each other.
[0033] The driving motor 81 is started to drive the first gear 82 to rotate, and since the first gear 82 is engaged with the second gear 83, the second gear 83 can be driven to rotate, and the winding shaft 7 can be driven to rotate to wind the steel wire rope 5.
[0034] As shown in Figure 1 The top of the support frame 6 is fixedly provided with two auxiliary wheels 15, and the two steel wire ropes 5 are placed on the two auxiliary wheels 15.
[0035] The auxiliary wheels 15 are used to assist the winding of the steel wire rope 5, so as to avoid the abrasion of the steel wire rope 5 caused by directly contacting the furnace door 3.
[0036] As shown in Figure 3 The limiting assembly 12 includes two air cylinders 121 fixedly installed on the two sides of the furnace body 1, and the telescopic ends of the two air cylinders 121 are fixedly provided with clamping plates 122. The two ends of the long gear 10 are fixedly provided with blocks 123, and the four faces of the blocks 123 are provided with clamping grooves. The clamping plates 122 are clamped with one of the clamping grooves.
[0037] The design of the air cylinder 121 allows the clamping plate 122 to extend or retract as needed. The extension and retraction of the clamping plate 122 allows the clamping plate 122 to interact with the blocks 123 on the long gear 10. The two ends of the long gear 10 are fixedly provided with blocks 123, and the four faces of the blocks 123 are provided with clamping grooves. The design of the clamping grooves is used to match the clamping plate 122, so as to limit the long gear 10. When the furnace door 3 needs to be lifted or lowered, the driving assembly 8 is started and drives the furnace door 3 to rise or fall through the steel wire rope 5 and the winding shaft 7. At the same time, the long gear 10 is engaged with the gear teeth 11 to realize the stable lifting of the furnace door 3. When the furnace door 3 completes the lifting action and reaches the predetermined position, the air cylinder 121 controls the clamping plate 122 to extend and be clamped with the clamping groove on the block 123, so as to fix the position of the long gear 10 and prevent the furnace door 3 from falling accidentally. The four faces of the block 123 are provided, and four positions can be set according to the needs. When it is needed to move again, the air cylinder 121 can control the clamping plate 122 to retract and move out of the clamping groove, so as to allow the long gear 10 to rotate freely in the next operation.
[0038] As shown in Figure 1 The two limiting plates 2 are provided with limiting grooves, and the two sides of the furnace door 3 are fixedly provided with fixed plates 16 which are slidingly installed in the limiting grooves.
[0039] The fixed plate 16 slides in the limiting groove, so as to improve the stable lifting of the furnace door 3.
[0040] As shown in Figure 1As shown, the bottom of the furnace door 3 is fixedly provided with a shock-absorbing ground pad 17, the shock-absorbing ground pad 17 is T-shaped, and the shock-absorbing ground pad 17 is used for shock-absorbing protection of the furnace door 3 that may fall on the ground, so as to avoid damage of the ground or the furnace door 3 caused by direct falling on the ground.
[0041] The utility model provides a kind of tyre vulcanization capsule production transfer trolley, specific working principle as follows:
[0042] When needing to open or close furnace door 3, drive assembly 8 is enabled, steel wire rope 5 is wound by the rotation of winding shaft 7, and then furnace door 3 is lifted or lowered, and the meshing transmission of long gear 10 and gear teeth 11 ensures the stable lifting of furnace door 3, avoids the out-of-sync problem that may occur in traditional hydraulic cylinder driving mode, when furnace door 3 needs to be lifted, drive motor 81 is started to drive first gear 82 to rotate, because first gear 82 is engaged with second gear 83, so that second gear 83 can be driven to rotate, and then winding shaft 7 can be driven to rotate to wind or unfold steel wire rope 5, drive furnace door 3 to rise or fall, long gear 10 is engaged with gear teeth 11, and the stable lifting of furnace door 3 is realized, when furnace door 3 completes lifting action and reaches predetermined position, cylinder 121 controls clamping plate 122 to extend, and is clamped with the clamping groove on block 123, so as to fix the position of long gear 10, prevent the danger of accidental falling of furnace door 3, ensure the stability and safety of furnace door 3 lifting mechanism, the whole design is simplified by structure, improves synchronism and stability, effectively avoids the common problems in traditional hydraulic cylinder driving mode, improves the use efficiency and safety of trolley furnace.
[0043] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A trolley furnace lifting door structure, characterized in that: Include: Furnace body (1); Limiting plate (2), two, two said limiting plate (2) is symmetrically distributed and fixedly installed on one side of the furnace body (1), two said limiting plate (2) between the sliding installation has a furnace door (3); Mounting plate (4), the mounting plate (4) is fixedly installed on the top of the furnace door (3), the top of the mounting plate (4) is detachably installed with two steel wire ropes (5); Support frame (6), the support frame (6) is fixedly installed on the top of the furnace body (1), one side of the support frame (6) is rotatably installed with a winding shaft (7), one end of two said steel wire ropes (5) is fixedly connected with the outer surface of the winding shaft (7), the support frame (6) is installed with a driving assembly (8) for driving the winding shaft (7) to rotate; Positioning plate (9), two, two said positioning plate (9) is fixedly installed on one side of the limiting plate (2), two said positioning plate (9) is rotatably installed with a long gear (10), one side of the furnace door (3) is fixedly installed with a plurality of teeth (11) in array, the long gear (10) is engaged with a plurality of said teeth (11) between them; Limiting assembly (12), the limiting assembly (12) is installed on the furnace body (1), which is used for limiting and fixing the long gear (10).
2. A pit furnace lift door structure according to claim 1, characterized in that: The top of the positioning plate (9) is fixedly installed with two annular rings (13), one end of two said steel wire ropes (5) is fixedly installed with a hook (14), the hook (14) is hooked on the annular ring (13).
3. A pit furnace lift door structure according to claim 1, characterized in that: The driving assembly (8) comprises a driving motor (81) fixedly installed on one side of the support frame (6), a first gear (82) fixedly installed on the output end of the driving motor (81), a second gear (83) fixedly installed on one end of the winding shaft (7), and the first gear (82) and the second gear (83) are engaged with each other.
4. A pit furnace lift door structure according to claim 1, characterized in that: The top of the support frame (6) is fixedly installed with two auxiliary wheels (15), two said steel wire ropes (5) are placed on two said auxiliary wheels (15) respectively.
5. A pit furnace lift door structure according to claim 1, characterized in that: The limiting assembly (12) comprises two air cylinders (121) fixedly installed on both sides of the furnace body (1) respectively, two said air cylinders (121) are fixedly installed with a clamping plate (122) at the telescopic end, two ends of the long gear (10) are fixedly installed with a square block (123), the square block (123) is provided with a clamping groove on four faces, and the clamping plate (122) is clamped with one of the clamping grooves.
6. A pit furnace lift door structure according to claim 1, characterized in that: Two said limiting plate (2) is constructed with a limiting groove, the both sides of the furnace door (3) are fixedly installed with a fixed plate (16), and the fixed plate (16) is slidingly installed in the limiting groove.
7. A pit furnace lift door structure according to claim 1, characterized in that: The bottom of the furnace door (3) is fixedly installed with a shock pad (17), and the shock pad (17) is T-shaped.