Transformer opening iron core sheet inserting equipment
By designing a transformer open core lamination insertion device, using a universal ball and a lifting platform to adjust the core position, and a telescopic material support frame to hold the coil, the problem of manual core insertion limiting automated flow is solved, achieving efficient core insertion and stability, while seamlessly connecting with automated logistics equipment.
Patent Information
- Application Number
- CN202422899766.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The process of inserting transformer cores relies on manual operation, which limits the degree of automation and ease of operation, and makes it difficult to seamlessly integrate with automated logistics equipment.
A transformer open core lamination insertion device was designed, including an insertion operation unit and a telescopic material support frame. The core position is adjusted by a universal ball, the height is adjusted by a lifting platform, and the telescopic material support frame clamps the coil, realizing automated circulation and position adjustment.
It improves the efficiency and quality stability of transformer open core laminations, achieves seamless integration with automated logistics equipment, and enhances operational convenience.
Smart Images
Figure CN223471489U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to transformer manufacturing technical field, concretely relates to a kind of transformer open core insert piece equipment. BACKGROUND
[0002] At present, transformer core inserts iron process is manually inserted on tray, and the iron core is inserted in the process of iron core bottom and the coil two sides are padded and then inserted. With the development of current transformer core factory intelligent workshop, the process greatly limits the automatic flow degree and the convenience of operation in the process of transformer core assembly. INVENTION CONTENTS
[0003] The utility model is to provide a kind of transformer open core insert piece equipment to overcome the above technical defects.
[0004] To solve the above technical problems, the utility model provides a kind of transformer open core insert piece equipment, comprising:
[0005] Iron insertion operation part is suitable for circulating iron core and adjusting the position of the iron core, and the iron core is carried on the coil;
[0006] Telescopic material supporting frame is installed in the iron insertion operation part, and the telescopic material supporting frame is suitable for lifting the iron core and clamping the coil, so that the operator completes the iron insertion process in the iron insertion operation part.
[0007] According to a kind of transformer open core insert piece equipment, the iron insertion operation part includes:
[0008] Base frame;
[0009] Conveying table is arranged in the center of the base frame, and a plurality of universal balls are arranged on the conveying table to circulate and adjust the position of the iron core, and a through gap is formed in the center of the conveying table;
[0010] Elevator is installed in the inside of the base frame, and the lifting end of the elevator is telescopic along the through gap to adjust the height of tray, and the iron core is placed in the tray.
[0011] According to a kind of transformer open core insert piece equipment, the base frame includes at least:
[0012] Center base is suitable for installing the conveying table and the elevator arranged above and below;
[0013] Wing plate, two mutually parallel wing plates are installed on the opposite two side faces of the center base, and the two wing plates on the same side are spaced apart and together with the side edge of the center base to form a U-shaped groove for the operator to stand.
[0014] According to a transformer open core plug-in equipment, the telescopic material supporting frame at least comprises:
[0015] The supporting plates are slidingly installed on the two wing plates on the same side, and the two supporting plates slide along the wing plates to clamp and hold the core.
[0016] According to a transformer open core plug-in equipment, a sliding block support plate is installed on each wing plate;
[0017] The sliding block support plate is slidingly installed on the wing plate;
[0018] The supporting plate is detachably fixed on the sliding block support plate.
[0019] According to a transformer open core plug-in equipment, the supporting plate comprises a transverse plate and a longitudinal plate perpendicular to each other;
[0020] The two longitudinal plates are correspondingly installed on the two sliding block support plates on the same side and kept parallel;
[0021] The transverse plate is located between the two longitudinal plates to form a U-shaped structure.
[0022] According to a transformer open core plug-in equipment, a first locking handle is installed on the sliding block support plate to limit the displacement of the supporting plate.
[0023] According to a transformer open core plug-in equipment, a coil limiting block is installed on the side plate wall of the transverse plate;
[0024] The coil limiting block can move along the length direction of the transverse plate;
[0025] A second locking handle is installed on the lower surface of the supporting plate to adjust the position of the coil limiting block.
[0026] According to a transformer open core plug-in equipment, a rubber magnet block is arranged at the end of the coil limiting block;
[0027] The two rubber magnet blocks on opposite sides are adapted to be overlapped with a spacer.
[0028] The utility model provides a kind of transformer open core plug-in equipment, it is suitable for transformer open core inserts iron procedure, when the core with tray is transferred from last procedure, it is transferred to conveying table, at this time operator rotates core and adjusts its position, by elevator, the core with tray is raised to appropriate height, telescopic material supporting frame is moved to support different models of core, while coil limiting block can fix the coil on left and right sides, prevent coil from shaking on plug-in tooling equipment.Transformer open core plug-in equipment improves the efficiency and quality stability of transformer open core plug-in, and can be seamlessly connected with automatic logistics equipment.
[0029] In order to make the above content of the utility model more obvious and easy to understand, the following preferred embodiments are taken, and combined with the drawings, the following is described in detail. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 is the shaft side view of the transformer open core insert piece equipment.
[0031] Figure 2 is the front view of the transformer open core insert piece equipment.
[0032] Figure 3 is the top view of the transformer open core insert piece equipment.
[0033] Figure 4 is the side view of the transformer open core insert piece equipment.
[0034] BRIEF DESCRIPTION OF DRAWINGS
[0035] 100. iron insertion operation part;110. base frame;111. wing plate;120. conveying table;130. elevator;
[0036] 200. telescopic material supporting frame;210. supporting plate;211. cross plate;212. longitudinal plate;220. sliding block support plate;230. first locking handle;240. coil limiting block;250. second locking handle;260. pad plate. DETAILED DESCRIPTION
[0037] The following is described by specific embodiments to illustrate the embodiments of the utility model, and the person skilled in the art can easily understand other advantages and effects of the utility model from the content disclosed in the specification.
[0038] It should be noted that in the utility model, the upper, lower, left and right in the drawing are considered as the upper, lower, left and right of the transformer open core insert piece equipment described in the specification.
[0039] Exemplary embodiments of the utility model will now be described with reference to the accompanying drawings, however, the utility model can be implemented in many different forms, and is not limited to the embodiments described herein, and these embodiments are provided to thoroughly and completely disclose the utility model, and fully convey the scope of the utility model to the person skilled in the art. The terms used in the exemplary embodiments shown in the drawings are not limited to the utility model. In the drawings, the same units / elements use the same reference numerals.
[0040] The terms used herein, including technical terms, have meanings commonly understood by those skilled in the art, unless otherwise specified. In addition, it is to be understood that the terms defined by commonly used dictionaries are to be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art, and are not to be interpreted in an idealized or overly formal sense unless otherwise specifically so indicated.
[0041] The present embodiment relates to a transformer open core inserting iron device, which is suitable for the transformer open core inserting iron process, please refer to Figure 1 The transformer open core inserting iron device includes an iron inserting operation part 100 and a telescopic material supporting frame 200.
[0042] The iron inserting operation part 100 is suitable for transferring the core and adjusting the position of the core, which is carried on the coil.
[0043] In some embodiments, as shown in Figure 2 , the iron inserting operation part 100 includes a base frame 110, which is formed by connecting and fixing a plurality of square tubes, and a sealing plate is installed around the base frame 110. The bottom of the four legs of the base frame 110 is provided with height-adjustable foot cups, which facilitate the docking of the transformer open core inserting iron device with the production line before and after it.
[0044] The iron inserting operation part 100 also includes a conveying table 120, please refer to Figure 3 The conveying table 120 is arranged at the center of the base frame 110, and a plurality of universal balls (or other multidirectional moving structures) are arranged on the conveying table 120 to transfer and adjust the position of the core. A through gap is formed at the center of the conveying table 120.
[0045] The universal ball is used for transferring and turning the core. When the core with a tray is transferred from the previous process, it is placed on the universal ball of the transformer open core inserting iron device. At this time, the orientation is adjusted by manually rotating the core.
[0046] Please refer to Figure 4 The iron inserting operation part 100 also includes a lifting machine 130, which is installed inside the base frame 110. The lifting end of the lifting machine 130 extends along the through gap to adjust the height of the tray, and the core is placed in the tray.
[0047] In some embodiments, in order to increase the contact area and make the lifting stable, the lifting end of the lifting machine 130 is a lifting plane, which can be lifted upward through the through gap. When working, the core with a tray is placed at the center of the conveying table 120, and the tray covers the through gap. By controlling the lifting of the lifting machine 130, the core is adjusted to the appropriate height.
[0048] When the core with the tray is lifted to a certain height, in order to prevent the lifter 130 from falling out, a position detection switch is installed on the base frame 110, when the limiting block of the lifter 130 approaches the position detection switch, the lifter 130 stops working, and the position detection switch plays a protective role for the transformer open core plug equipment.
[0049] When the core position is adjusted by the artificial after the core is transferred to the station, the artificial adjusts the core with the tray to the appropriate height by controlling the switch.
[0050] In some embodiments, the base frame 110 at least includes a center base and a wing plate 111. Among them, the center base is suitable for installing the conveying table 120 and the lifter 130 arranged up and down. Please combine Figure 1 and Figure 2 , the opposite sides of the center base are each provided with two mutually parallel wing plates 111, and the two wing plates 111 on the same side are spaced apart and together with the side edge of the center base to form a U-shaped groove for the operator to stand.
[0051] That is, the center base is in the form of a rectangular parallelepiped, and the end points of the two long edges (or two short edges) of the upper surface of the rectangular parallelepiped extend outward to form Figure 1 four wing plates 111 as shown, and the two wing plates 111 on the same side (left side or right side) together with the short edge (or long edge) of the center base form a U-shaped groove, and the operator can stand in the U-shaped groove to perform the plug-in work.
[0052] Please refer to Figure 1 , the telescopic material supporting frame 200 is installed on the plug-in operation part 100, and the telescopic material supporting frame 200 is suitable for supporting the core and clamping the coil, so that the operator can complete the plug-in process in the plug-in operation part 100. The telescopic material supporting frame 200 is designed in the direction of manual operation on both sides of the base frame 110.
[0053] In some embodiments, the telescopic material supporting frame 200 at least includes a supporting plate 210, and the supporting plate 210 is slidingly installed on the two wing plates 111 on the same side. The two supporting plates 210 slide along the wing plates 111 to clamp and support the core. That is, the core is placed between the two supporting plates 210, and the left and right supporting plates 210 can support the core, and the front and rear strokes of the left and right supporting plates 210 are adjusted to support cores of different models.
[0054] As shown in Figure 2 , a sliding block support plate 220 is installed on each wing plate 111, the sliding block support plate 220 is slidingly installed on the wing plate 111, and the supporting plate 210 is detachably fixed on the sliding block support plate 220. That is, the sliding block support plate 220 has two functions, one is to serve as a sliding block that can slide on the wing plate 111, and the other is to provide support for the installation of the supporting plate 210.
[0055] The telescopic mode of the supporting plate 210 can adopt a linear guide rail, an auxiliary wheel, or other telescopic modes. The telescoping can adopt manual telescoping and electric telescoping.
[0056] In some embodiments, the supporting plate 210 is made of stainless steel or steel material, and the surface of the supporting plate 210 is relatively smooth, which facilitates the operator to insert the iron core during the iron insertion process.
[0057] Please refer to Figure 3 , the supporting plate 210 includes a transverse plate 211 and a longitudinal plate 212 perpendicular to each other. The two longitudinal plates 212 are correspondingly installed on the same side of the two sliding block support plates 220 and are kept parallel. The transverse plate 211 is located between the two longitudinal plates 212 to form a U-shaped structure. That is, the upper part of each U-shaped groove is a U-shaped supporting plate 210, wherein the transverse plate of the supporting plate 210 supports the iron core.
[0058] The supporting plate 210 can be integrally formed or connected in a split manner.
[0059] As shown in Figure 2 , the sliding block support plate 220 is provided with a first locking handle 230 to limit the displacement of the supporting plate 210 and prevent the supporting plate 210 from moving during the iron insertion process. The first locking handle 230 is a conventional part, and the principle and process of locking the sliding of the sliding block support plate 220 are not described herein.
[0060] As shown in Figure 3 , the side plate wall of the transverse plate 211 is provided with a coil limiting block 240, which can move along the length direction of the transverse plate 211. The lower surface of the supporting plate 210 is provided with a second locking handle 250 to adjust the position of the coil limiting block 240.
[0061] In some embodiments, the side plate wall of the transverse plate 211 is a sandwich structure, and part of the coil limiting block 240 is inserted into the sandwich and can move along the side plate wall of the transverse plate 211 in the sandwich. For example, two coil limiting blocks 240 are arranged in the transverse plate 211. During the artificial iron insertion process, the two coil limiting blocks 240 can fix the left and right sides of the coil to prevent the coil from shaking on the insertion jig device. This coil limiting block 240 replaces the original way of using a wooden block to pad the coil during the insertion process, making the operation more convenient.
[0062] The second locking handle 250 is used to limit the sliding of the coil limiting block 240, that is, when the coil limiting block 240 is slid to the appropriate position of the coil, the second locking handle 250 is locked, and at this time, the coil limiting block 240 cannot move. The second locking handle 250 is a conventional part, and the principle and process of locking the sliding of the coil limiting block 240 are not described herein.
[0063] When the elevator 130 is adjusted to the appropriate position, the operator manually adjusts the front and rear positions of the telescopic material support 200, and adjusts the supporting plate 210 and the coil limiting block 240 to the appropriate position according to different specifications of the iron core.
[0064] In some embodiments, the end of the coil limiting block 240 is provided with a rubber magnet block, and the two rubber magnet blocks on the opposite sides are adapted to be lapped with the pad plate 260 to connect the left and right supporting plates 210. The pad plate 260 functions to lift the suspended iron core in the middle of the supporting plate 210 when the product has iron cores on both sides of the coil, so as to prevent the deformation of the iron core of this type during the iron insertion process.
[0065] The working process of the transformer open iron core insertion equipment is as follows:
[0066] (100) When the iron core with the tray is transferred from the previous process to the universal ball table of the insertion equipment, the operator adjusts the orientation of the iron core by rotating the iron core. The elevator 130 is designed below the lifting plane, and when the operator adjusts the position of the iron core transferred to the station, the operator controls the lifting switch to lift the iron core with the tray to the appropriate height.
[0067] (200) When the iron core is lifted to the appropriate height, the operator adjusts the telescopic material support 200 to a loose and slidable state by rotating the first locking handle 230, and moves the telescopic material support 200 on both sides to the appropriate position according to the size of the product.
[0068] (300) After the telescopic material support 200 is adjusted to the appropriate position, the second locking handle 250 below the supporting plate 210 is loosened, and the coil limiting block 240 with the magnet is adjusted to the appropriate position (if the product has iron cores on both sides of the coil, the pad plate 260 is placed on the coil limiting block 240 after the coil limiting block 240 is adjusted), and the operator performs the iron insertion work after adjustment.
[0069] (400) After the iron insertion process is completed, the operator loosens the first locking handle 230 fixing the supporting plate 210 and the second locking handle 250 fixing the coil limiting block 240, and moves the supporting plate 210 and the coil limiting block 240 on both sides. At this time, the operator steps on the lowering switch, and the elevator 130 starts to work, and the jacking plane is lowered to the same plane as the universal ball, and then the operator moves the iron core with the tray to the rear conveying line for the next process.
[0070] The transformer open iron core insertion equipment provided in the embodiment solves the problems of low efficiency, inconvenient operation, and matching of the iron insertion process with the automatic logistics production line, improves the efficiency and quality stability of the transformer open iron core insertion, and can be seamlessly connected with the automatic logistics equipment.
[0071] It is to be understood by those skilled in the art that the above embodiments are specific embodiments for implementing the present application, and in actual application, various changes can be made to the forms and details thereof without departing from the spirit and scope of the present application.
Claims
1. A transformer open core plug apparatus, characterized by, The utility model relates to an iron inserting operation part (100) suitable for circulating iron core and adjusting the position of the iron core, and the iron core bears on a coil. The utility model relates to a telescopic material supporting frame (200) installed on the iron inserting operation part (100), and the telescopic material supporting frame (200) is suitable for supporting the iron core and clamping the coil to enable an operator to complete the iron inserting process in the iron inserting operation part (100). The iron inserting operation part (100) comprises:
2. The transformer open core plug apparatus of claim 1, wherein, a base frame (110); a conveying table (120) arranged in the center of the base frame (110), a plurality of universal balls are arranged on the conveying table (120) to circulate and adjust the position of the iron core, and a through gap is formed in the center of the conveying table (120); a lifting machine (130) installed in the inside of the base frame (110), and the lifting end of the lifting machine (130) is telescopic along the through gap to adjust the height of a tray, and the iron core is placed in the tray. The base frame (110) at least comprises:
3. The transformer open core plug apparatus of claim 2, wherein, a center base suitable for installing the conveying table (120) and the lifting machine (130) arranged in the up and down directions; wing plates (111), two wing plates (111) parallel to each other are installed on the opposite sides of the center base, and the two wing plates (111) on the same side are spaced from each other and together with the side edges of the center base form a U-shaped groove for the operator to stand. The telescopic material supporting frame (200) at least comprises:
4. The transformer open core plug apparatus of claim 3, wherein, a supporting plate (210) slidably installed on the two wing plates (111) on the same side, and the two supporting plates (210) slide along the wing plates (111) to clamp and support the iron core. A sliding block support plate (220) is installed on each wing plate (111); 5. The transformer open core plug apparatus of claim 4, wherein, The sliding block support plate (220) is slidably installed on the wing plate (111); The supporting plate (210) is detachably fixed on the sliding block support plate (220). The supporting plate (210) comprises a horizontal plate (211) and a vertical plate (212) perpendicular to each other; 6. The transformer open core plug apparatus of claim 5, wherein, The two vertical plates (212) are correspondingly installed on the two sliding block support plates (220) on the same side and are kept parallel to each other; The horizontal plate (211) is located between the two vertical plates (212) to form a U-shaped structure. A first locking handle (230) is installed on the sliding block support plate (220) to limit the displacement of the supporting plate (210).
7. The transformer open core plug apparatus of claim 6, wherein, A coil limiting block (240) is installed on the side plate wall of the horizontal plate (211); 8. The transformer open core plug apparatus of claim 6, wherein, The coil limiting block (240) can move along the length direction of the horizontal plate (211); A second locking handle (250) is installed on the lower surface of the supporting plate (210) to adjust the position of the coil limiting block (240). Rubber magnet blocks are arranged at the ends of the coil limiting block (240); 9. The transformer open core plug apparatus of claim 8, wherein, The rubber magnet blocks on the opposite sides are suitable for lapping a pad (260).