Compression forming machine with multi-station machining function

Abstract

The utility model discloses a multi-station processing compression forming machine which comprises a device main body, a forming mechanism is arranged on one side in the device main body, the forming mechanism comprises a turntable, a rotating shaft is fixedly arranged at the upper end of the turntable, a sliding groove is formed in the outer portion of the rotating shaft, and a conveying belt is arranged on the other side in the device main body. A motor is fixedly arranged on the other side of the rear end in the device body, a first gear is fixedly arranged on the rear end of the output end of the motor, a cleaning roller is rotatably arranged on the other side of the device body close to the lower end, a second gear is fixedly arranged at the rear end of the cleaning roller, and the outer portion of the second gear is connected to the outer portion of the first gear in a meshed mode. According to the utility model, when one forming groove performs compression operation, other forming grooves can simultaneously perform feeding and discharging preparation procedures, so that multi-station efficient continuous production is realized, the overall production efficiency is improved, the turntable does not need to be manually rotated, and the operation is convenient.

Description

Technical Field

[0001] This utility model relates to the field of compressor technology, specifically to a multi-station compression molding machine. Background Technology

[0002] Compressed biscuits, a type of compact and portable food made from high-energy ingredients such as wheat flour, sugar, oil, and dairy products through unique compression technology, are known for their hard texture and the need for vigorous chewing. In the food industry, the production of compressed biscuits relies heavily on compression molding machines. With the help of these advanced production equipment, manufacturers can efficiently and flexibly adjust production parameters to ensure that the products meet both consumers' pursuit of healthy eating and their expectations for convenient food.

[0003] Existing patent (publication number: CN220529135U) discloses "This utility model discloses a multi-station compressed biscuit compression molding machine, including a base plate; a support plate is fixedly installed on one side of the top of the base plate, a molding mechanism is fixedly installed on the inner top of the support plate, a multi-station mechanism is rotatably installed on the top of the base plate, and a processing mechanism is fixedly installed on the side of the top of the base plate near the multi-station mechanism. The processing mechanism includes a separation net and a collection box. The separation net is fixedly installed on the side of the top of the base plate near the multi-station mechanism. This utility model, by fixing the processing mechanism on the side of the top of the base plate near the multi-station mechanism, and through the operation of the ejection mechanism and the pushing mechanism, can transport the molded compressed biscuits to the top of the separation net. At this time, the crumbs in the compressed biscuit will flow directly into the interior of the collection box through the separation net. The collection box can collect the biscuit crumbs in a concentrated manner, which facilitates the later collection and processing of the crumbs by personnel, thus making it convenient for personnel to use."

[0004] In the process of realizing this utility model, the inventors discovered the following problems with the existing technology: When using the compressed biscuit compression molding machine, the operator needs to manually rotate the turntable, which not only increases the complexity of operation but also limits the production efficiency. Furthermore, the device mainly relies on a separation net with an inclined angle to collect the generated debris, which is ineffective and easily leads to debris scattering, affecting the cleanliness of the production environment and the hygiene of the product.

[0005] Therefore, those skilled in the art have provided a multi-station compression molding machine to solve the problems mentioned in the background art. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a multi-station compression molding machine. The molding mechanism improves production efficiency and shortens waiting time. The cleaning roller cleans the surface of the conveyor belt to ensure product quality, and the chip suction plate sucks the debris generated during production into the collection box for convenient subsequent processing.

[0007] A multi-station compression molding machine includes a main body, a molding mechanism is arranged inside the main body on one side, the molding mechanism includes a turntable, a rotating shaft is fixedly arranged on the upper end of the turntable, and a sliding groove is opened on the outside of the rotating shaft;

[0008] A conveyor belt is installed inside the main body of the device on one side. A motor is fixedly installed at the rear end of the main body of the device on one side. A first gear is fixedly installed at the output end of the motor on the rear end. A cleaning roller is rotatably installed on the lower end of the other side of the main body of the device. A second gear is fixedly installed at the rear end of the cleaning roller. The second gear is externally meshed with the first gear. An air pump is fixedly installed at the rear end of the main body of the device. A chip suction plate is fixedly installed at the upper end of the main body of the device.

[0009] Preferably, the upper end of the rotating shaft is rotatably disposed inside the main body of the device on one side, and the upper end of the turntable is provided with multiple forming grooves.

[0010] Preferably, a plurality of limiting blocks are fixedly arranged inside the upper part of the slide groove.

[0011] Preferably, a rotating plate is rotatably disposed on one side of the device body near the lower end, and a spring is fixedly disposed at the lower end of the rotating plate, with the lower end of the spring fixedly disposed on one side of the device body near the lower end.

[0012] Preferably, a hydraulic cylinder is fixedly installed on one side inside the main body of the device, a pressure block is fixedly installed at the output end of the hydraulic cylinder, a pushing block is fixedly installed on one side of the pressure block, and the pushing block is slidably installed inside the slide groove.

[0013] Preferably, a collection box is slidably disposed at the lower end of the main body of the device.

[0014] Preferably, the motor output end is fixedly installed at the rear end of the conveyor belt, and a control panel is fixedly installed on one side of the front end of the main body of the device.

[0015] The beneficial effects of this utility model are reflected in:

[0016] 1. During production, biscuit crumbs are first fed into the forming tank, and a hydraulic cylinder drives the pressing block to move downwards. This causes the pushing block to slide downwards in the chute. When the pressing block reaches its final position, it compresses the biscuit crumbs inside the forming tank. Then, the hydraulic cylinder drives the pressing block to reset. At this time, the pushing block slides in the chute, and the rotating shaft drives the turntable to rotate. When the turntable rotates to the set position, it contacts the upper end of the rotating plate, causing the formed biscuit to fall onto the upper end of the rotating plate. The rotating plate rotates, causing the spring to contract. At the same time, the tilt of the rotating plate causes the biscuit to contact the running conveyor belt, thus carrying the biscuit into the next process. The entire process requires no manual intervention, which not only improves production efficiency and product quality but also reduces labor costs and enhances the automation and flexibility of the production line.

[0017] 2. When the motor starts, it will drive the conveyor belt to operate and simultaneously drive the first gear to rotate. Since the first gear meshes with the second gear, when it rotates, it will drive the second gear to rotate, thereby driving the cleaning roller to clean the surface of the conveyor belt. When the air pump starts, it will create negative pressure on the chip suction plate through the connecting pipe, so that it will suck away the chip generated during the biscuit production process. These chips will be sucked into the collection box set at the lower end of the main body of the device, so as to facilitate the subsequent centralized processing of these chips. Attached Figure Description

[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0019] Figure 1 This is a frontal axonometric view of the entire utility model;

[0020] Figure 2 This is a rear-view axonometric schematic diagram of the entire utility model;

[0021] Figure 3 This is a schematic diagram of the orthographic section of this utility model;

[0022] Figure 4 This is an isometric view of the present invention near the suction fan;

[0023] Figure 5 This is a partial orthographic isometric view of the present invention near the axis of rotation;

[0024] Figure 6 This is a partial bottom-view axonometric schematic diagram of the present invention near the axis of rotation;

[0025] Figure 7 This utility model Figure 6 Enlarged diagram of point A in the diagram.

[0026] In the attached diagram, 1-main body of the device, 2-conveyor belt, 3-forming mechanism, 4-control panel, 5-chip suction plate, 6-cleaning roller, 7-collection box, 8-air pump, 9-first gear, 10-motor, 11-second gear, 301-turntable, 302-forming groove, 303-rotating shaft, 304-slide groove, 305-hydraulic cylinder, 306-pressing block, 307-rotating plate, 308-pushing block, 309-spring, 310-limiting block. Detailed Implementation

[0027] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the present invention and should not be construed as limiting the scope of protection of the present invention.

[0028] It should be noted that, unless otherwise stated, the technical or scientific terms used in this application shall have the ordinary meaning as understood by one of ordinary skill in the art to which this utility model pertains.

[0029] Reference Figures 1-7 A multi-station compression molding machine includes a main body 1. A molding mechanism 3 is disposed inside the main body 1 on one side. The molding mechanism 3 includes a turntable 301. A rotating shaft 303 is fixedly disposed on the upper end of the turntable 301. A sliding groove 304 is formed on the outside of the rotating shaft 303. The upper end of the rotating shaft 303 is rotatably disposed inside the main body 1 on one side. Multiple molding grooves 302 are formed on the upper end of the turntable 301. Multiple limiting blocks are fixedly disposed inside the sliding groove 304 on the upper side. 310. A rotating plate 307 is rotatably disposed on one side of the lower end of the device body 1. A spring 309 is fixedly disposed at the lower end of the rotating plate 307. The lower end of the spring 309 is fixedly disposed on one side of the device body 1. A hydraulic cylinder 305 is fixedly disposed on one side of the device body 1. A pressure block 306 is fixedly disposed at the output end of the hydraulic cylinder 305. A pushing block 308 is fixedly disposed on one side of the pressure block 306. The pushing block 308 is slidably disposed inside the slide groove 304.

[0030] Specifically, in actual operation, the biscuit crumbs are first fed into the forming groove 302 inside the turntable 301. Then, the hydraulic cylinder 305 is activated, causing the pressure block 306 at its output end to move downwards. During the downward movement of the pressure block 306, the pushing block 308 on one side of the pressure block 306 slides downwards along the sliding groove 304 on the outside of the rotating shaft 303. When the pressure block 306 reaches its final position, it compresses the biscuit crumbs inside the forming groove 302, shaping them. Subsequently, the hydraulic cylinder 305 retracts, causing the pressure block 306 to return to its original position. At this time, the pushing block 308 slides in the sliding groove 304 on the outside of the rotating shaft 303. This sliding will cause the rotating shaft 303 to automatically drive the turntable 301 to rotate. The operation is convenient because... One side of the limiting block 310 is higher than the other side, which can prevent the push block 308 from driving the rotating shaft 303 to reverse. When the turntable 301 rotates to the set position, the turntable 301 will contact the upper end of the rotating plate 307. In this way, the formed compressed biscuit will fall onto the upper end of the rotating plate 307. This will cause the rotating plate 307 to rotate inside the device body 1, and the spring 309 at the lower end of the rotating plate 307 will contract. After the rotating plate 307 tilts, the compressed biscuit will contact the running conveyor belt 2 and be carried by the conveyor belt 2 to the next process. When one forming groove 302 is performing compression forming operation, other forming grooves 302 can be fed and discharged, which improves production efficiency and reduces waiting time.

[0031] Reference Figures 1-3 The device body 1 has a conveyor belt 2 installed inside the body on one side. A motor 10 is fixedly installed at the rear end of the device body 1 on one side. A first gear 9 is fixedly installed at the output end of the motor 10 near the rear end. A cleaning roller 6 is rotatably installed at the lower end of the other side of the device body 1. A second gear 11 is fixedly installed at the rear end of the cleaning roller 6. The second gear 11 is externally meshed with the first gear 9. An air pump 8 is fixedly installed at the rear end of the device body 1. A chip suction plate 5 is fixedly installed at the upper end of the device body 1. The output end of the motor 10 is fixedly installed at the rear end of the conveyor belt 2. A control panel 4 is fixedly installed at the front end of the device body 1 on one side. A collection box 7 is slidably installed at the lower end of the device body 1.

[0032] Specifically, when motor 10 rotates, it drives conveyor belt 2 to operate and drives the first gear 9 at its output end to rotate. The rotation of the first gear 9 will drive the second gear 11 meshing with it to rotate. The second gear 11 will drive the cleaning roller 6 to rotate. The cleaning roller 6 will act on the surface of conveyor belt 2 to achieve a cleaning effect, prevent biscuit crumbs from remaining on conveyor belt 2, reduce the impact on subsequent production, and realize the automation of material conveying and conveyor belt 2 cleaning. Air pump 8 generates negative pressure through the chip suction plate 5 to suck the crumbs on the surface of the formed biscuits into the collection box 7 to keep the working environment clean and facilitate subsequent cleaning. Control panel 4 is used to control the operation of the entire equipment and is easy to operate.

[0033] Working principle: In use, biscuit crumbs are fed into the forming groove 302 inside the turntable 301. Then, the hydraulic cylinder 305 on one side of the main body 1 is activated, causing the pressure block 306 at its output end to move downward. The downward movement of the pressure block 306 causes the pushing block 308 on one side to slide downward in the groove 304 opened outside the rotating shaft 303. When the pressure block 306 moves to its final position, it will compress and shape the biscuit crumbs inside the forming groove 302. Then, the hydraulic cylinder 305 retracts, causing the pressure block 306 to return to its original position. At this time, the pushing block 308 will slide downward in the groove 304 outside the rotating shaft 303. The cookie slides in the chute 304, which causes the rotating shaft 303 to drive the turntable 301 to rotate. The top plate of the rotating shaft 303 is prevented from reversing due to the limiting block 310. When the turntable 301 rotates to the set position, it will contact the upper end of the rotating plate 307, causing the formed cookie to fall into the upper end of the rotating plate 307. This causes the rotating plate 307 to rotate inside the main body 1 of the device, and causes the spring 309 at its lower end to contract. The tilt of the rotating plate 307 will cause the cookie to contact the conveyor belt 2 in operation, and then drive the cookie into the next process.

[0034] Secondly, when the motor 10 starts, it will drive the conveyor belt 2 to operate and drive the first gear 9 at its output end to rotate. The rotation of the first gear 9 will drive the second gear 11 meshing with it to rotate. The rotation of the second gear 11 will drive the cleaning roller 6 to rotate on the other side inside the main body 1 of the device. When the cleaning roller 6 rotates, it will clean the surface of the conveyor belt 2. At the same time, when the air pump 8 starts, it will cause the chip suction plate 5 to generate suction force to suck away the debris generated during the production process. The debris will be sucked into the collection box 7 that is slidably set at the lower end inside the main body 1 of the device for convenient subsequent centralized processing.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.

Claims

1. A multi-station compression molding machine, comprising a main body (1), characterized in that: The main body (1) of the device is provided with a forming mechanism (3) on one side. The forming mechanism (3) includes a turntable (301). A rotating shaft (303) is fixedly provided on the upper end of the turntable (301). A sliding groove (304) is provided on the outside of the rotating shaft (303). A conveyor belt (2) is provided inside the main body (1) on one side. A motor (10) is fixedly provided inside the rear end of the main body (1) on one side. A first gear (9) is fixedly provided at the output end of the motor (10) on the rear end. A cleaning roller (6) is rotatably provided inside the main body (1) on the other side near the lower end. A second gear (11) is fixedly provided at the rear end of the cleaning roller (6). The second gear (11) is externally meshed with the first gear (9). An air pump (8) is fixedly provided inside the rear end of the main body (1). A chip suction plate (5) is fixedly provided inside the main body (1) near the upper end.

2. The compression molding machine for multi-station processing according to claim 1, characterized in that: The upper end of the rotating shaft (303) is rotatably set inside the main body (1) of the device on one side, and the upper end of the turntable (301) is provided with multiple forming grooves (302).

3. The compression molding machine for multi-station processing according to claim 1, characterized in that: Multiple limiting blocks (310) are fixedly installed at the upper end of the slide groove (304).

4. The compression molding machine for multi-station processing according to claim 1, characterized in that: A rotating plate (307) is rotatably mounted on one side of the device body (1) near the lower end. A spring (309) is fixedly mounted on the lower end of the rotating plate (307). The lower end of the spring (309) is fixedly mounted on one side of the device body (1) near the lower end.

5. A compression molding machine for multi-station processing according to claim 1, characterized in that: A hydraulic cylinder (305) is fixedly installed on one side inside the main body (1) of the device. A pressure block (306) is fixedly installed at the output end of the hydraulic cylinder (305). A push block (308) is fixedly installed on one side of the pressure block (306). The push block (308) is slidably installed inside the slide groove (304).

6. A compression molding machine for multi-station processing according to claim 1, characterized in that: A collection box (7) is slidably disposed at the lower end of the main body (1) of the device.

7. A compression molding machine for multi-station processing according to claim 1, characterized in that: The output end of the motor (10) is fixedly installed at the rear end of the conveyor belt (2), and a control panel (4) is fixedly installed on one side of the front end of the main body (1) of the device.

Images