Gorgon fruit whole grain shell opening machine
By introducing an automatic shelling mechanism and a stirring mechanism into the whole-grain gorgon fruit shelling machine, the problems of loose blades and low cleaning efficiency are solved, an efficient and stable gorgon fruit shelling and cleaning process is achieved, and costs and downtime are reduced.
Patent Information
- Application Number
- CN202423093308.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The existing whole-grain gorgon fruit shelling machine lacks an effective clamping component, which causes the cutting blade to loosen, affecting the shelling quality and equipment safety. It also lacks an efficient cleaning device, which increases labor costs and wastes cleaning fluid.
A whole-grain gorgon fruit shelling machine is designed, which includes an automatic shelling mechanism and a stirring mechanism. The automatic shelling mechanism ensures the stability of the blade through a clamping component, thereby improving the consistency and efficiency of shelling. The stirring mechanism increases the contact area and time between the cleaning liquid and the gorgon fruit, thereby reducing manual operation and waste of cleaning liquid.
An efficient and stable water chestnut shelling process is achieved, which reduces labor costs and cleaning costs, improves shelling quality and cleaning efficiency, and reduces equipment maintenance downtime.
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Figure CN223473030U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gorgon fruit shelling technology, specifically a gorgon fruit whole-grain shelling machine. Background Technology
[0002] The gorgon fruit shelling machine is a mechanical device specifically designed for shelling gorgon fruits. Gorgon fruit is a common aquatic plant, and its seeds have a hard outer shell, which traditionally had to be shelled manually, resulting in low efficiency and high labor intensity.
[0003] A single-seed cutting type water chestnut shelling device, disclosed in CN111011878A, includes a mounting platform, a feeding mechanism fixedly connected to the mounting platform via a bracket, and a shelling mechanism fixedly connected to the mounting platform and located below the feeding mechanism. The feeding mechanism includes a roller connected to a bearing of the bracket and having a discharge port radially opened on its side, and a seed-blocking cylinder located outside the roller to block the discharge port. The shelling mechanism includes a shelling body with interconnected seed-pressing holes and seed-removing holes. A pressing rod is fixed above the seed-pressing hole by a spring, and a shelling knife is installed below the seed-pressing hole. This invention, through the cooperation of the feeding mechanism and the shelling mechanism, achieves the shelling of single water chestnut seeds, making it less prone to seed blockage during the entire shelling process, ensuring smooth shelling, improving shelling efficiency, and adapting to the shelling needs of water chestnuts of different sizes simply by changing the shelling knife, thus having a wide range of applications.
[0004] As shown in the above equipment, although the existing gorgon fruit shelling machine can adapt to the shelling needs of gorgon fruit seeds of different sizes and has a wide range of applications, it lacks effective clamping components. If the cutting blade becomes loose during the shelling process, it will cause uneven cutting and affect the shelling quality of the gorgon fruit. If the loose cutting blade falls off during the operation, it will damage the production equipment and cause unnecessary losses. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a nut-shelling and shelling machine for water chestnuts, which solves the problems of existing technologies.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a gorgon fruit hulling and shelling machine, comprising:
[0007] A shell-opening machine housing, wherein an automatic shell-opening mechanism for automatically opening the shells of water chestnuts is provided inside the shell-opening machine housing;
[0008] The cleaning tank, located at the bottom of the shell-opening machine, is used for cleaning the water chestnuts;
[0009] A stirring mechanism is located inside the cleaning tank to assist in the stirring and cleaning of the water chestnuts.
[0010] The automatic shell-opening mechanism includes a connecting seat, which is disposed inside the shell-opening machine housing. A material feeding bin is fixedly installed on the outer wall of the connecting seat. A transmission seat is fixedly installed on the outer wall of the connecting seat. A motor A is fixedly connected to the outer wall of the transmission seat. A connecting plate is fixedly connected to the outer wall of the motor A. A clamping assembly is provided on the outer wall of the connecting plate. A shell-opening blade is connected to the connecting plate through the clamping assembly. A transmission shaft is fixedly connected to the output end of the motor A. A limit frame is fixedly connected to the top of the connecting seat. A material conveying roller is rotatably connected to the outer wall of the connecting seat. An embedding groove and a cutting groove are formed on the outer wall of the material conveying roller.
[0011] Preferably, the clamping assembly includes a grooved plate, which is fixedly installed on the outer wall of the connecting plate. A transmission ring is fixedly installed on the outer wall of the grooved plate. One end of the transmission ring is connected to a bidirectional lead screw. A clamping plate B is threadedly connected to the outer wall of the bidirectional lead screw. A clamping plate A is threadedly connected to the outer wall of the bidirectional lead screw. A protective film is fixedly connected to the outer wall of the clamping plate A.
[0012] Preferably, the stirring mechanism includes an output rod disposed inside the cleaning tank. One end of the output rod is connected to a motor B, and another end of the output rod is connected to a rotating shaft. One end of the rotating shaft is connected to a transmission rod, and a hinge rod is fixedly connected to the outer wall of the transmission rod. A stirring plate is disposed at one end of the hinge rod.
[0013] Preferably, a material conveying bin is fixedly installed on the outer wall of the shell-opening machine, an inspection door is hinged to the outer wall of the shell-opening machine, a support column is fixedly connected to the bottom of the shell-opening machine, and a base plate is fixedly connected to the bottom of the support column.
[0014] Preferably, a mounting base is fixedly installed inside the shell-opening machine housing, the shell-opening machine housing is connected to the automatic shell-opening mechanism through the mounting base, a material unloading table is fixedly installed inside the shell-opening machine housing, and a control panel is fixedly installed on the outer wall of the shell-opening machine housing.
[0015] Preferably, a water injection pipe is fixedly installed on the outer wall of the cleaning tank, and a discharge pipe is fixedly installed on the outer wall of the cleaning tank.
[0016] This invention provides a machine for sizing and shelling water chestnuts. Compared with the prior art, it has the following advantages:
[0017] 1. This gorgon fruit shelling machine is equipped with an automatic shelling mechanism, which reduces manual operation and lowers labor costs. The clamping components ensure the stability and precision of the shelling blades, thereby improving the consistency and efficiency of shelling and reducing uneven shelling or damage caused by human factors. At the same time, it facilitates the replacement and maintenance of the shelling blades and reduces downtime caused by equipment maintenance.
[0018] 2. The gorgon fruit shelling and hulling machine is equipped with a stirring mechanism. Through the stirring mechanism, the cleaning liquid can be circulated in the cleaning tank, thereby increasing the contact area and contact time between the cleaning liquid and the gorgon fruit, speeding up the cleaning process, improving cleaning efficiency, reducing waste of cleaning liquid, and lowering cleaning costs. Attached Figure Description
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a cross-sectional view of the overall structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the automatic shell-opening mechanism of this utility model;
[0022] Figure 4 This is a front view of the clamping assembly of this utility model;
[0023] Figure 5 This is a side view of the clamping assembly of this utility model;
[0024] Figure 6 This is a schematic diagram of the stirring mechanism of this utility model.
[0025] In the diagram: 1. Shell opening machine casing; 2. Feeding bin; 3. Water injection pipe; 4. Cleaning tank; 5. Discharge pipe; 6. Inspection door; 7. Automatic shell opening mechanism; 71. Connecting seat; 72. Discharge bin; 73. Transmission seat; 74. Motor A; 75. Clamping assembly; 751. Groove plate; 752. Transmission ring; 753. Clamping plate A; 754. Clamping plate B; 755. Protective film; 756. Two-way lead screw; 76. Connecting plate; 77. Shell opening blade; 78. Transmission shaft; 79. Feeding roller; 710. Embedded groove; 711. Cutting groove; 712. Limiting frame; 8. Mounting seat; 9. Mixing mechanism; 91. Output rod; 92. Rotating shaft; 93. Transmission rod; 94. Hinge rod; 95. Mixing plate; 96. Motor B; 10. Discharge table; 11. Support column; 12. Base plate; 13. Control panel. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] See Figure 1-Figure 5 This utility model provides the following two technical solutions:
[0028] First implementation method: A gorgon fruit hulling and shelling machine, comprising:
[0029] The shell-opening machine 1 is equipped with an automatic shell-opening mechanism 7 for automatically opening the shells of water chestnuts.
[0030] The cleaning tank 4 is located at the bottom of the shell-opening machine 1 and is used for cleaning the water chestnuts;
[0031] The stirring mechanism 9 is located inside the cleaning tank 4 and is used to assist the cleaning tank 4 in stirring and cleaning the water chestnuts.
[0032] A material conveying bin 2 is fixedly installed on the outer wall of the shell-opening machine 1. An inspection door 6 is hinged to the outer wall of the shell-opening machine 1. A support column 11 is fixedly connected to the bottom end of the shell-opening machine 1. A base plate 12 is fixedly connected to the bottom end of the support column 11.
[0033] The shell opening machine 1 has a mounting base 8 fixedly installed inside. The shell opening machine 1 is connected to the automatic shell opening mechanism 7 through the mounting base 8. The shell opening machine 1 has a material dropping table 10 fixedly installed inside. The shell opening machine 1 has a control panel 13 fixedly installed on the outer wall.
[0034] A water injection pipe 3 is fixedly installed on the outer wall of the cleaning tank 4, and a discharge pipe 5 is fixedly installed on the outer wall of the cleaning tank 4.
[0035] The automatic shell-opening mechanism 7 includes a connecting seat 71, which is located inside the shell-opening machine housing 1. A material feeding bin 72 is fixedly installed on the outer wall of the connecting seat 71. A transmission seat 73 is fixedly installed on the outer wall of the connecting seat 71. A motor A74 is fixedly connected to the outer wall of the transmission seat 73. A connecting plate 76 is fixedly connected to the outer wall of the motor A74. A clamping assembly 75 is provided on the outer wall of the connecting plate 76. A shell-opening blade 77 is connected to the connecting plate 76 through the clamping assembly 75. A transmission shaft 78 is fixedly connected to the output end of the motor A74. A limit frame 712 is fixedly connected to the top of the connecting seat 71. A material conveying roller 79 is rotatably connected to the outer wall of the connecting seat 71. An embedding groove 710 and a cutting groove 711 are provided on the outer wall of the material conveying roller 79.
[0036] The clamping assembly 75 includes a grooved plate 751, which is fixedly installed on the outer wall of the connecting plate 76. A transmission ring 752 is fixedly installed on the outer wall of the grooved plate 751. One end of the transmission ring 752 is connected to a double-acting screw 756. A clamping plate B754 is threadedly connected to the outer wall of the double-acting screw 756. A clamping plate A753 is threadedly connected to the outer wall of the double-acting screw 756. A protective film 755 is fixedly connected to the outer wall of the clamping plate A753.
[0037] The gorgon fruit shelling machine is equipped with an automatic shelling mechanism 7, which reduces manual operation and lowers labor costs. The clamping assembly 75 ensures the stability and precision of the shelling blade 77, thereby improving the consistency and efficiency of shelling and reducing uneven shelling or damage caused by human factors. At the same time, it facilitates the replacement and maintenance of the shelling blade 77 and reduces downtime caused by equipment maintenance.
[0038] The second embodiment differs from the first embodiment in that the stirring mechanism 9 includes an output rod 91, which is located inside the cleaning tank 4. One end of the output rod 91 is connected to a motor B96, and another end of the output rod 91 is connected to a rotating shaft 92. One end of the rotating shaft 92 is connected to a transmission rod 93, and a hinge rod 94 is fixedly connected to the outer wall of the transmission rod 93. One end of the hinge rod 94 is provided with a stirring plate 95.
[0039] The gorgon fruit shelling and hulling machine is equipped with a stirring mechanism 9. The stirring mechanism 9 allows the cleaning liquid to circulate in the cleaning tank 4, thereby increasing the contact area and contact time between the cleaning liquid and the gorgon fruit, accelerating the cleaning speed, improving cleaning efficiency, reducing waste of cleaning liquid, and lowering cleaning costs.
[0040] Furthermore, all content not described in detail in this specification is existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used.
[0041] When the equipment needs to shell water chestnuts, the water chestnuts can be fed into the discharge bin 72 inside the shelling machine 1 through the feeding bin 2. As the water chestnuts gradually enter the discharge bin 72, they will be stuck into the embedding groove 710 due to their own rolling, accumulation, and compression. Then, the motor A74 is started through the control panel 13. The operation of the motor A74 drives the feeding roller 79 to rotate through the transmission seat 73. The rotation of the feeding roller 79 drives the embedded water chestnuts to move. As the water chestnuts gradually move, they first pass through the limiting frame 712 to adjust their position in the embedding groove 710. Then, the shelling operation is performed by the shelling blade 77 fixed to the clamping assembly 75. After the shell-opening operation, the water chestnuts in the tank 710 gradually fall off as the conveying roller 79 rotates. After passing through the discharge platform 10, they enter the cleaning tank 4. Then, the motor B96 is started through the control panel 13. The operation of the motor B96 drives the output rod 91 connected to one end to operate. The operation of the output rod 91 drives the rotating shaft 92 connected to one end to rotate. The rotation of the rotating shaft 92 drives the transmission rod 93 connected to one end to rotate. The rotation of the transmission rod 93 drives the hinge rod 94 hinged to its outer wall and the stirring plate 95 fixedly connected to one end of the hinge rod 94 to rotate and stir, thereby promoting the cleaning of the cleaning tank 4. The cleaned water chestnuts are finally discharged through the discharge pipe 5.
[0042] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A grain-setting and shell-opening machine for water chestnuts, characterized in that, include: The shell-opening machine box (1) is equipped with an automatic shell-opening mechanism (7) for automatically opening the shells of water chestnuts; A cleaning box (4) is located at the bottom of the shell-opening machine (1) and is used for cleaning water chestnuts; A stirring mechanism (9) is installed inside the cleaning tank (4) to assist the cleaning tank (4) in stirring and cleaning the water chestnuts; The automatic shell opening mechanism (7) includes a connecting seat (71), which is disposed inside the shell opening machine housing (1). A material discharge bin (72) is fixedly installed on the outer wall of the connecting seat (71). A transmission seat (73) is fixedly installed on the outer wall of the connecting seat (71). A motor A (74) is fixedly connected to the outer wall of the transmission seat (73). A connecting plate (76) is fixedly connected to the outer wall of the motor A (74). A clamping assembly is provided on the outer wall of the connecting plate (76). (75) The connecting plate (76) is connected to the shell-opening blade (77) through the clamping assembly (75). The output end of the motor A (74) is fixedly connected to the transmission shaft (78). The top of the connecting seat (71) is fixedly connected to the limit frame (712). The outer wall of the connecting seat (71) is rotatably connected to the feeding roller (79). The outer wall of the feeding roller (79) is provided with an embedding groove (710) and a cutting groove (711).
2. The gorgon fruit sizing and shelling machine according to claim 1, characterized in that: The clamping assembly (75) includes a grooved plate (751), which is fixedly installed on the outer wall of the connecting plate (76). A transmission ring (752) is fixedly installed on the outer wall of the grooved plate (751). One end of the transmission ring (752) is connected to a bidirectional lead screw (756). A clamping plate B (754) is threadedly connected to the outer wall of the bidirectional lead screw (756). A clamping plate A (753) is threadedly connected to the outer wall of the bidirectional lead screw (756). A protective film (755) is fixedly connected to the outer wall of the clamping plate A (753).
3. The gorgon fruit sizing and shelling machine according to claim 1, characterized in that: The stirring mechanism (9) includes an output rod (91), which is located inside the cleaning tank (4). One end of the output rod (91) is connected to a motor B (96), and another end of the output rod (91) is connected to a rotating shaft (92). One end of the rotating shaft (92) is connected to a transmission rod (93). A hinge rod (94) is fixedly connected to the outer wall of the transmission rod (93), and a stirring plate (95) is provided at one end of the hinge rod (94).
4. The gorgon fruit sizing and shelling machine according to claim 1, characterized in that: The outer wall of the shell-opening machine (1) is fixedly installed with a material conveying bin (2), the outer wall of the shell-opening machine (1) is hinged with an inspection door (6), the bottom end of the shell-opening machine (1) is fixedly connected with a support column (11), and the bottom end of the support column (11) is fixedly connected with a base plate (12).
5. A grain-setting and shelling machine for water chestnuts according to claim 1, characterized in that: The shell opening machine (1) is fixedly installed with a mounting base (8), and the shell opening machine (1) is connected to the automatic shell opening mechanism (7) through the mounting base (8). The shell opening machine (1) is fixedly installed with a material dropping table (10), and the shell opening machine (1) is fixedly installed with a control panel (13) on the outer wall.
6. The gorgon fruit granulation and shelling machine according to claim 1, characterized in that: A water injection pipe (3) is fixedly installed on the outer wall of the cleaning tank (4), and a discharge pipe (5) is fixedly installed on the outer wall of the cleaning tank (4).
Citation Information
Patent Citations
Single-grain cutting type gordon euryale seed shell breaking device
CN111011878A