Split type suspension solid-liquid separation device

By combining a split design with a cleaning structure, the problem of difficult cleaning of centrifuge cylinders is solved, achieving convenient and efficient solid-liquid separation and long-term stable operation of the equipment.

CN223474583UActive Publication Date: 2025-10-28HUBEI SHUANGHUAN SCIENCE AND TECHNOLOGY STOCK CO LTD
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Patent Information

Application Number
CN202423029734.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-28
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In existing solid-liquid separation devices, the centrifuge cylinder cannot move up and down, making it difficult to remove solid impurities, which affects the separation effect and the service life of the equipment.

Method used

A split-type solid-liquid separation device for suspensions was designed, with a split centrifuge cylinder that can be removed from the separation shell. It is equipped with a hydraulic cylinder and a connecting plate to facilitate cleaning of the centrifuge cylinder. Combined with a cleaning structure and a multi-stage push rod system for the filter plate, the centrifuge cylinder can be easily cleaned.

Benefits of technology

It improves the ease and thoroughness of cleaning centrifuge cylinders, reduces the risk of clogging, ensures the hygiene requirements and separation effect of the equipment, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a split type suspension solid-liquid separation device which comprises a machine shell, a separation shell is communicated and fixed to the top of the machine shell, a sealing cover is hinged to the surface of the separation shell, a hydraulic cylinder is fixed to the top of the machine shell, a connecting plate is fixed to the top of the hydraulic cylinder, and a bearing ring is fixed to the surface of the connecting plate. A centrifugal cylinder is fixed to the inner wall of the bearing ring, a cleaning door is hinged to the surface of the centrifugal cylinder, a plurality of screen holes are formed in the surfaces of the centrifugal cylinder and the cleaning door, a connecting rod is fixed to the bottom of the connecting plate, a supporting frame is fixed to the bottom of the connecting rod, and a driving motor is fixed to the bottom of the supporting frame; an output shaft of the driving motor penetrates through the supporting frame and is fixedly connected with the bottom of the centrifugal barrel. The centrifugal barrel is designed in a split mode, the centrifugal barrel can be taken out of the separation shell, the front side of the centrifugal barrel can be unfolded, and therefore the centrifugal barrel can be cleaned more conveniently, and the blocking condition is reduced.
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Description

Technical Field

[0001] This utility model belongs to the technical field of solid-liquid separation equipment, specifically relating to a split-type suspension solid-liquid separation device. Background Technology

[0002] Currently, ammonium chloride in my country is mainly used as fertilizer, with a selling price of only a few hundred yuan per ton. The entire soda ash industry has a high inventory of ammonium chloride, resulting in low selling prices and reduced market competitiveness. Therefore, controlling the particle size of ammonium chloride crystals is a key means to enhance the product's market competitiveness. In the soda ash production process, ammonium chloride is produced using cold precipitation crystallization and salting-out crystallization methods. During the cold precipitation crystallization test, insoluble solid particles exist in the suspension. These solid particles are suspended in the liquid and need to be separated after the cold precipitation crystallization test is completed.

[0003] In existing solid-liquid separation devices, the centrifuge cylinders are all located inside the solid-liquid separation body and cannot move up and down. At the same time, there is also a roller inside the feed inlet, which makes it difficult to clean the solid impurities separated inside the centrifuge cylinder. This affects the solid-liquid separation effect after long-term use and makes it difficult to meet the usage requirements. To address this, our company has designed a split-type suspension solid-liquid separation device to solve the above technical problems. Utility Model Content

[0004] The purpose of this invention is to provide a split-type solid-liquid separation device for suspensions. By designing the centrifuge cylinder as a split unit, the centrifuge cylinder can be removed from the separation shell, and the front side of the centrifuge cylinder can also be unfolded, which makes cleaning the centrifuge cylinder more convenient and reduces clogging.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A split-type solid-liquid separation device for suspension includes a housing, a separation shell fixedly connected to the top of the housing, a sealing cover hinged to the surface of the separation shell, a hydraulic cylinder fixed to the top of the housing, a connecting plate fixed to the top of the hydraulic cylinder, a bearing ring fixed to the surface of the connecting plate, a centrifuge cylinder fixed to the inner wall of the bearing ring, a filter plate and a liquid storage tank fixed to the inner wall of the housing, a drain valve fixed to the surface of the housing and connected to the surface of the liquid storage tank, and a cleaning structure installed on the surface of the filter plate.

[0007] As a preferred embodiment, a cleaning door is hinged to the surface of the centrifuge drum, and multiple sieve holes are opened on the surfaces of both the centrifuge drum and the cleaning door.

[0008] In a preferred embodiment, a connecting rod is fixed to the bottom of the connecting plate, and a support frame is fixed to the bottom of the connecting rod.

[0009] In a preferred embodiment, a drive motor is fixed to the bottom of the support frame, and the output shaft of the drive motor passes through the support frame and is fixedly connected to the bottom of the centrifuge cylinder.

[0010] As a preferred embodiment, the filter plate surface cleaning structure includes a push plate, two supports are provided on one side of the push plate, the supports are fixed to the surface of the housing, and multiple push rods are fixed on the surface of the supports.

[0011] In a preferred embodiment, one end of the multi-stage push rod passes through the housing and is fixedly connected to the surface of the push plate. The push plate is slidably connected to the surface of the multi-stage push rod. A collection shell is fixedly connected to the surface of the housing, and a closed door is hinged to the surface of the collection shell.

[0012] As a preferred embodiment, two limiting blocks are fixed to the surface of both the cleaning door and the centrifuge cylinder, and the surface of the limiting blocks is provided with through holes.

[0013] As a preferred embodiment, a guide rail is fixed to the top of the support frame, and multiple sliders are slidably connected to the surface of the guide rail. The top of each slider is fixedly connected to the bottom of the centrifuge cylinder.

[0014] As a preferred embodiment, a support ring is fixed to the inner wall of the separation shell, and the surface of the support ring is slidably connected to the surface of the support frame.

[0015] As a preferred embodiment, the pore size of the filter plate is smaller than the pore size of the centrifuge cylinder and the cleaning door.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The split-type suspension solid-liquid separation device of this utility model allows the connecting plate to move the bearing ring upward when the closed cover is opened and the hydraulic cylinder is activated. At this time, the bearing ring moves the centrifuge cylinder together, and the connecting rod can also move the support frame upward, so that the centrifuge cylinder can finally be separated from the inside of the separation shell. This makes it easier for operators to clean the centrifuge cylinder and the outer surface of the cleaning door, and makes it easier to clean impurities clogging the screen holes. At the same time, operators can also open the cleaning door to make it easier to remove impurities inside the centrifuge cylinder. The above design increases the convenience and thoroughness of cleaning, ensuring that every corner inside the centrifuge cylinder is thoroughly cleaned, meeting strict hygiene requirements, reducing the risk of cross-contamination, and allowing for timely detection and repair of potential problems to prevent equipment failure. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the split-type suspension solid-liquid separation device of this utility model;

[0019] Figure 2 This is a cross-sectional structural diagram of the split-type suspension solid-liquid separation device of this utility model;

[0020] Figure 3 This is a partial structural schematic diagram of the split-type suspension solid-liquid separation device of this utility model;

[0021] Figure 4 This is a partial structural schematic diagram of the split-type suspension solid-liquid separation device of this utility model;

[0022] Figure 5 This is a partial structural schematic diagram of the split-type suspension solid-liquid separation device of this utility model.

[0023] The following components are shown in the diagram: 1. Casing; 2. Separation shell; 3. Sealing cover; 4. Hydraulic cylinder; 5. Connecting plate; 6. Bearing ring; 7. Centrifuge cylinder; 8. Cleaning door; 9. Connecting rod; 10. Support frame; 11. Drive motor; 12. Filter plate; 13. Liquid storage tank; 14. Drain valve; 15. Bracket; 16. Multi-stage push rod; 17. Push plate; 18. Collection shell; 19. Sealing door; 20. Guide rail; 21. Slider; 22. Limiting block; 23. Support ring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 5 As shown, this utility model embodiment provides a split-type suspension solid-liquid separation device, specifically including a housing 1, a separation shell 2 fixedly connected to the top of the housing 1, a sealing cover 3 hinged to the surface of the separation shell 2, a hydraulic cylinder 4 fixedly fixed to the top of the housing 1, a connecting plate 5 fixedly fixed to the top of the hydraulic cylinder 4, and a slot for placing the connecting plate 5 is opened above the surface of the separation shell 2. A bearing ring 6 is fixed to the surface of the connecting plate 5. A centrifuge cylinder 7 is fixed to the inner wall of the bearing ring 6. A cleaning door 8 is hinged to the surface of the centrifuge cylinder 7. Multiple sieve holes are opened on the surface of both the centrifuge cylinder 7 and the cleaning door 8. A connecting rod 9 is fixed to the bottom of the connecting plate 5. A support frame 10 is fixed to the bottom of the connecting rod 9. A drive motor 11 is fixed to the bottom of the support frame 10. The output shaft of the drive motor 11 passes through the support frame 10 and is fixedly connected to the bottom of the centrifuge cylinder 7. A filter plate 12 and a liquid storage tank 13 are fixed to the inner wall of the casing 1. The liquid storage tank 13 is located below the filter plate 12. A drain valve 14 is fixed to the surface of the casing 1. The drain valve 14 communicates with the surface of the liquid storage tank 13. A cleaning structure is installed on the surface of the filter plate 12.

[0026] Specifically, in this embodiment, when the sealing cover 3 is open, the operator can directly add the suspension to be separated into the centrifuge cylinder 7. After closing the sealing cover 3, the drive motor 11 can drive the centrifuge cylinder 7 to rotate, and the centrifuge cylinder 7 can rotate on the surface of the bearing ring 6, so that the suspension inside the centrifuge cylinder 7 can achieve centrifugal separation. This allows the liquid to flow out of the centrifuge cylinder 7 and the cleaning door 8 through the sieve holes, while solid impurities can remain inside the centrifuge cylinder 7, achieving solid-liquid separation. The liquid flowing out of the centrifuge cylinder 7 can be filtered again by the filter plate 12. The filter plate 12 can intercept the fine impurities in the liquid a second time, achieving a more refined solid-liquid separation effect. The liquid storage tank 13 can store and retain the separated liquid. Opening the drain valve 14 can drain the liquid. When solid residue inside the centrifuge cylinder 7 needs to be removed... To clean, open the sealing cover 3 and activate the hydraulic cylinder 4. The hydraulic cylinder 4, through the connecting plate 5, drives the bearing ring 6 upward. At this time, the bearing ring 6 drives the centrifuge cylinder 7 to move together, and the connecting rod 9 drives the support frame 10 to move upward as well. This allows the centrifuge cylinder 7 to finally separate from the inside of the separation shell 2. This makes it easier for operators to clean the outer surface of the centrifuge cylinder 7 and the cleaning door 8, and makes it easier to clean impurities clogging the sieve holes. At the same time, operators can also open the cleaning door 8 to make it easier to remove impurities inside the centrifuge cylinder 7. The above design increases the convenience and thoroughness of cleaning, ensuring that every corner inside the centrifuge cylinder 7 can be thoroughly cleaned, meeting strict hygiene requirements, reducing the risk of cross-contamination, and allowing for timely detection and repair of potential problems to prevent equipment failure.

[0027] Please see Figures 1 to 5 As shown, the surface cleaning structure of the filter plate 12 includes a push plate 17. Two supports 15 are provided on one side of the push plate 17. The supports 15 are fixed to the surface of the housing 1. Multi-stage push rods 16 are fixed to the surface of the supports 15. One end of the multi-stage push rods 16 passes through the housing 1 and is fixedly connected to the surface of the push plate 17. The push plate 17 and the surface of the multi-stage push rods 16 are slidably connected. A collection shell 18 is fixedly connected to the surface of the housing 1. A sealing door 19 is hinged to the surface of the collection shell 18. In this embodiment, when the multi-stage push rods 16 are working, they can drive the push plate 17 to slide, so that the impurities on the surface of the filter plate 12 can be pushed into the collection shell 18 by the push plate 17. This allows the surface of the filter plate 12 to achieve an automatic cleaning effect. Opening the sealing door 19 can clean the impurities collected inside the collection shell 18.

[0028] Please see Figures 1 to 5As shown, two limiting blocks 22 are fixed to the surfaces of both the cleaning door 8 and the centrifuge cylinder 7. The limiting blocks 22 have through holes on their surfaces. The design of the limiting blocks 22 and the through holes allows the operator to fix the cleaning door 8 to the surface of the centrifuge cylinder 7 by using bolts through the through holes and installing nuts when the cleaning door 8 is closed, thus preventing the cleaning door 8 from opening automatically when the centrifuge cylinder 7 rotates. A guide rail 20 is fixed to the top of the support frame 10, and multiple sliders 21 are slidably connected to the surface of the guide rail 20. The tops of the sliders 21 are fixedly connected to the bottom of the centrifuge cylinder 7. The guide rail 20 provides a fixed track along which the sliders 21 slide, helping to maintain the centered position of the centrifuge cylinder 7, ensuring smoother and more accurate rotation, reducing offset and shaking, and improving rotational accuracy.

[0029] Please see Figures 1 to 5 As shown, a support ring 23 is fixed to the inner wall of the separator 2, and the surface of the support ring 23 is slidably connected to the surface of the support frame 10. The support ring 23 provides support to the support frame 10 located inside the separator 2, thereby bearing part of the load of the hydraulic cylinder 4. This reduces the wear and fatigue of the hydraulic cylinder 4, extends its service life, and reduces maintenance costs. The surface aperture of the filter plate 12 is smaller than the sieve aperture of the centrifuge cylinder 7 and the cleaning door 8. This design allows the centrifuge cylinder 7 to first separate and filter larger impurities, while the filter plate 12 can further separate and filter finer impurities, reducing the separation pressure of the centrifuge cylinder 7.

[0030] The specific working principle of this utility model is as follows: When the solid residue inside the centrifuge cylinder 7 needs to be cleaned, the sealing cover 3 is opened and the hydraulic cylinder 4 is activated, so that the hydraulic cylinder 4 can separate the centrifuge cylinder 7 from the separation shell 2. This makes it easier for the operator to clean the outer surface of the centrifuge cylinder 7 and the cleaning door 8, and makes it easier to clean the impurities clogging the sieve holes. At the same time, the operator can also open the cleaning door 8, so that the impurities inside the centrifuge cylinder 7 can be more easily removed. When the impurities on the surface of the filter plate 12 need to be cleaned, the multi-stage push rod 16 can drive the push plate 17 to slide, so that the impurities on the surface of the filter plate 12 can be pushed into the collection shell 18 by the push plate 17. Opening the sealing door 19 can clean the impurities collected inside the collection shell 18.

[0031] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A split-type suspension solid-liquid separation device, comprising a housing (1), characterized in that: The top of the housing (1) is connected to and fixed with a separation shell (2). A sealing cover (3) is hinged to the surface of the separation shell (2). A hydraulic cylinder (4) is fixed to the top of the housing (1). A connecting plate (5) is fixed to the top of the hydraulic cylinder (4). A bearing ring (6) is fixed to the surface of the connecting plate (5). A centrifuge cylinder (7) is fixed to the inner wall of the bearing ring (6). A filter plate (12) and a liquid storage tank (13) are fixed to the inner wall of the housing (1). A drain valve (14) is fixed to the surface of the housing (1). The drain valve (14) is connected to the surface of the liquid storage tank (13). A cleaning structure is installed on the surface of the filter plate (12).

2. The split-type suspension solid-liquid separation device according to claim 1, characterized in that: The centrifuge tube (7) is hinged to a cleaning door (8), and both the centrifuge tube (7) and the cleaning door (8) have multiple sieve holes.

3. The split-type suspension solid-liquid separation device according to claim 1, characterized in that: A connecting rod (9) is fixed to the bottom of the connecting plate (5), and a support frame (10) is fixed to the bottom of the connecting rod (9).

4. The split-type suspension solid-liquid separation device according to claim 3, characterized in that: A drive motor (11) is fixed at the bottom of the support frame (10), and the output shaft of the drive motor (11) passes through the support frame (10) and is fixedly connected to the bottom of the centrifuge tube (7).

5. The split-type suspension solid-liquid separation device according to claim 1, characterized in that: The surface cleaning structure of the filter plate (12) includes a push plate (17), and two brackets (15) are provided on one side of the push plate (17). The brackets (15) are fixed to the surface of the housing (1), and multi-stage push rods (16) are fixed on the surface of the brackets (15).

6. The split-type suspension solid-liquid separation device according to claim 5, characterized in that: One end of the multi-stage push rod (16) passes through the housing (1) and is fixedly connected to the surface of the push plate (17). The push plate (17) is slidably connected to the surface of the multi-stage push rod (16). A collection shell (18) is fixedly connected to the surface of the housing (1). A closed door (19) is hinged to the surface of the collection shell (18).

7. The split-type suspension solid-liquid separation device according to claim 2, characterized in that: Both the cleaning door (8) and the centrifuge tube (7) have two limiting blocks (22) fixed on their surfaces, and the limiting blocks (22) have through holes on their surfaces.

8. The split-type suspension solid-liquid separation device according to claim 3, characterized in that: The top of the support frame (10) is fixed with a guide rail (20), and a plurality of sliders (21) are slidably connected to the surface of the guide rail (20). The top of the sliders (21) is fixedly connected to the bottom of the centrifuge tube (7).

9. The split-type suspension solid-liquid separation device according to claim 3, characterized in that: The inner wall of the separation shell (2) is fixed with a support ring (23), and the surface of the support ring (23) is slidably connected to the surface of the support frame (10).

10. The split-type suspension solid-liquid separation device according to claim 2, characterized in that: The surface pore size of the filter plate (12) is smaller than that of the sieve pore size of the centrifuge cylinder (7) and the cleaning door (8).