Emulsifying machine convenient for cleaning cavity wall

Abstract

The utility model relates to the technical field of emulsifying machines, in particular to an emulsifying machine convenient for cleaning a cavity wall, which comprises an emulsifying barrel movably mounted on a base, a cleaning mechanism for removing residual materials on the inner wall of the emulsifying barrel is arranged on the base, and an emulsifying mechanism for making the materials in the emulsifying barrel finer is arranged on the base. By arranging the cleaning mechanism, after materials are emulsified, the materials can be quickly and conveniently cleaned on the wall of the emulsifying cavity, and residual materials are prevented from being adhered to the wall of the emulsifying cavity to influence the emulsification of the materials, so that the processing quality of the materials is improved; according to the emulsifying mechanism, materials can be fully sheared and crashed, the emulsifying effect is improved, the production quality of the materials is enhanced, and the shearing knife board can be quickly disassembled and assembled, so that the shearing knife board can be conveniently replaced, and certain practical performance is achieved.

Description

Technical Field

[0001] This utility model relates to the field of emulsifier technology, and in particular to an emulsifier that facilitates cleaning of the cavity wall. Background Technology

[0002] An emulsifier works by using a high-speed rotating homogenizing head connected to an engine to shear, disperse, and impact materials. This makes the materials finer and promotes the mixing of oil and water.

[0003] Most traditional emulsifiers lack automatic residue cleaning capabilities. After use, a large amount of material remains on the walls of the emulsification chamber. Manual cleaning of this residue is time-consuming, labor-intensive, and inefficient, increasing production costs. Therefore, we provide an emulsifier with an easily cleanable chamber wall. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an emulsifier that facilitates cleaning of the chamber walls. This solves the technical problem of reducing the material emulsification rate due to manual removal of residues in existing technologies. It enables timely removal of residual materials from the emulsification chamber walls after material emulsification, facilitating subsequent cleaning of the chamber walls with clean water and improving the production quality of the materials.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an emulsifier that facilitates cleaning of the chamber wall, including an emulsification tank movably mounted on a base, wherein the base is provided with a cleaning mechanism for removing residual materials from the inner wall of the emulsification tank, and an emulsification mechanism for making the materials inside the emulsification tank finer.

[0006] The cleaning mechanism includes a hydraulic cylinder mounted on a base, a housing containing a rotary motor mounted on the hydraulic cylinder, a connecting plate connected to the output end of the rotary motor inside the housing, a bucket cover mounted on the bottom end of the connecting plate, a drive motor mounted on the top end of the connecting plate, a connecting rod connected to the output end of the drive motor, a base plate and a mounting plate mounted on the connecting rod, an inner wall scraper threaded onto the mounting plate that abuts against the inner wall of the emulsification bucket, and a bottom scraper mounted on the bottom end of the base plate.

[0007] Preferably, the emulsification mechanism includes a bucket lid installed at the bottom of the other end of the connecting plate, an asynchronous motor installed at the top of the other end of the connecting plate, a gear plate installed at the bottom of the bucket lid, a fixed plate connected to the output end of the asynchronous motor, a support member rotatably connected to the fixed plate, a gear meshing with the gear plate installed at the top of the support member, a collision rod installed at the bottom of the support member, and an indirect shearing component provided on the asynchronous motor.

[0008] Preferably, the shearing assembly includes a rotating rod installed at the output end of an asynchronous motor, a plurality of mounting seats are mounted on the rotating rod, a compression spring is installed inside the mounting seat, a shearing blade is rotatably mounted on the mounting seat, a notch is provided on the mounting seat, and a notch rod adapted to the notch is movably mounted on the top connecting end of the shearing blade.

[0009] Preferably, the chassis has several sets of heat dissipation holes, and the diameter of the second bucket cover is larger than the diameter of the emulsification bucket.

[0010] Preferably, the collision rods are symmetrically distributed on both sides of the asynchronous motor, and the shape of the collision rods is tree-shaped.

[0011] Preferably, the connecting end of the abutment rod is engaged with the connecting end at the top of the shearing blade, and the height of the top connection of the shearing blade is greater than the height of the bottom connection.

[0012] By employing the above technical solution, this utility model provides an emulsifier that facilitates cleaning of the cavity wall, and has at least the following beneficial effects:

[0013] 1. By setting up a cleaning mechanism, this utility model can quickly and conveniently clean the emulsification chamber wall after the material is emulsified, avoiding residual material adhering to the emulsification chamber wall and affecting the subsequent emulsification of the material, thereby improving the processing quality of the material.

[0014] 2. By setting up an emulsification mechanism, this utility model can fully shear and crush the material during the emulsification process, thereby improving the emulsification effect and enhancing the production quality of the material. In addition, the mechanism can also quickly disassemble and assemble the shearing blade, which has certain practical performance. Attached Figure Description

[0015] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.

[0016] In the attached diagram:

[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of this utility model from below;

[0019] Figure 3 This is a schematic diagram of the emulsification mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of part of the cleaning mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the shearing component structure of this utility model;

[0022] Figure 6 For this utility model Figure 5 Schematic diagram of the structure at point A in the middle.

[0023] In the picture: 1. Base; 2. Emulsification tank;

[0024] 3. Cleaning mechanism; 31. Hydraulic cylinder; 32. Machine casing; 33. Connecting plate; 34. Second bucket lid; 35. Drive motor; 36. Connecting rod; 37. Base plate; 38. Mounting plate; 39. Inner wall scraper; 310. Bottom scraper;

[0025] 4. Emulsifying mechanism; 41. Bucket lid 1; 42. Asynchronous motor; 43. Gear disc; 44. Fixing plate; 45. Support component; 46. Gear; 47. Collision rod;

[0026] 401, Shearing assembly; 4011, Rotating rod; 4012, Mounting base; 4013, Compression spring; 4014, Shearing blade; 4015, Groove; 4016, Support rod. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1

[0029] Existing technologies often involve manual removal of residues, which reduces the emulsification rate of materials. This embodiment addresses this issue by providing an emulsifier that facilitates cleaning of the chamber walls. Please refer to [link / reference]. Figures 1-6 This emulsifier, designed for easy cleaning, removes residual material from the emulsification chamber walls promptly after emulsification, facilitating subsequent rinsing with clean water and improving material production quality. The emulsifier includes an emulsification tank 2 movably mounted on a base 1. The base 1 is equipped with a cleaning mechanism 3 for removing residual material from the inner wall of the emulsification tank 2, and an emulsification mechanism 4 for further refining the material inside the tank. The cleaning mechanism 3 promptly removes residual material from the emulsification chamber walls, facilitating rinsing, while the emulsification mechanism 4 thoroughly emulsifies the material, enhancing the emulsification effect of the device.

[0030] After the material emulsification is completed, in order to promptly remove the material remaining on the emulsification chamber wall and prevent the material from adhering to the emulsification chamber wall, thereby improving the production quality of the material, the cleaning mechanism 3 includes a hydraulic cylinder 31 mounted on the base 1. The hydraulic cylinder 31 is mounted on a housing 32 containing a rotary motor. The housing 32 has several sets of heat dissipation holes to dissipate the heat generated by the rotary motor. The output end of the rotary motor inside the housing 32 is connected to a connecting plate 33. A second bucket cover 34 is mounted on the bottom end of the connecting plate 33. The diameter of the second bucket cover 34 is larger than the diameter of the emulsification tank 2, which improves the sealing performance of the emulsification tank 2 during the material emulsification process. A drive motor 35 is mounted on the top end of the connecting plate 33. The output end of the drive motor 35 is connected to a connecting rod 36. A bottom plate 37 and a mounting plate 38 are mounted on the connecting rod 36. An inner wall scraper 39 that abuts against the inner wall of the emulsification tank 2 is threaded onto the mounting plate 38. A bottom scraper 310 is mounted on the bottom end of the bottom plate 37. The hydraulic cylinder 31 adjusts the height of the inner wall scraper 39 and the bottom scraper 310 to a suitable position. The rotating motor inside the housing 32 rotates the inner wall scraper 39 and the bottom scraper 310 above the emulsification tank 2. The extension and retraction of the hydraulic cylinder 31 causes the tank cover 34 to abut against the top of the emulsification tank 2. The drive motor 35 drives the connecting rod 36 to rotate. With the support of the bottom plate 37 and the mounting plate 38, the inner wall scraper 39 and the bottom scraper 310 remove material from the inner wall and bottom of the emulsification tank 2, respectively, which facilitates subsequent rinsing with water and improves the quality of material emulsification.

[0031] Example 2

[0032] Based on Example 1, such as Figures 1-6 As shown, based on the problem that the existing technology uses manual removal of residues to reduce the material emulsification rate, the existing technology has a fixed range of material crushing during the emulsification process, which makes it difficult to fully emulsify the material and reduce the material emulsification rate. Therefore, the device is also equipped with a structure to expand the material emulsification range.

[0033] In the process of emulsifying materials, in order to expand the emulsification range and fully crush the materials, the emulsification mechanism 4 includes a bucket lid 41 installed at the bottom of the other end of the connecting plate 33, an asynchronous motor 42 installed at the top of the other end of the connecting plate 33, a gear 43 installed at the bottom of the bucket lid 41, a fixed plate 44 connected to the output end of the asynchronous motor 42, a support member 45 rotatably connected to the fixed plate 44, a gear 46 meshing with the gear 43 installed at the top of the support member 45, and a collision rod 47 installed at the bottom of the support member 45. The collision rods 47 are symmetrically distributed on both sides of the asynchronous motor 42, which improves the crushing effect on the materials. The shape of the collision rods 47 is tree-shaped, which expands the contact area between the collision rods 47 and the materials, which can fully crush the materials and improve the emulsification efficiency. An indirect shearing component 401 is provided on the asynchronous motor 42. By extending and retracting the hydraulic cylinder 31, the barrel lid 41 is adjusted to abut against the top of the emulsification barrel 2. The operation of the asynchronous motor 42 drives the fixed plate 44 to rotate, thereby causing the collision rod 47 to rotate around the output shaft of the asynchronous motor 42. With the cooperation of the gear plate 43 and the gear 46, the collision rod 47 can rotate itself, thus making full contact with the material and improving the crushing efficiency of the material.

[0034] In the process of emulsifying materials, in order to quickly replace the shearing blade 4014 and improve the practical performance of the device, the shearing assembly 401 includes a rotating rod 4011 installed at the output end of the asynchronous motor 42. Several sets of mounting seats 4012 are installed on the rotating rod 4011. A compression spring 4013 is installed inside the mounting seat 4012. The shearing blade 4014 is rotatably mounted on the mounting seat 4012. The height of the top connection of the shearing blade 4014 is greater than the height of the bottom connection, so that the shearing blade 4014 can be easily disassembled and replaced. The mounting seat 4012 is provided with a groove 4015. A support rod 4016 adapted to the groove 4015 is movably installed on the top connection end of the shearing blade 4014. The connection end of the support rod 4016 is engaged with the connection end of the top of the shearing blade 4014, so that the support rod 4016 can be installed at any time. The top connecting end of the shearing blade 4014 is inserted into the mounting base 4012 located above the rotating rod 4011. Under the elastic action of the compression spring 4013, the shearing blade 4014 has a certain degree of extensibility, allowing its bottom fabric connecting end to be inserted into the mounting base 4012 located below the rotating rod 4011, thus initially installing the shearing blade 4014. By inserting the abutment rod 4016 into the top connecting part of the shearing blade 4014 and rotating the shearing blade 4014, the abutment rod 4016 slides inside the abutment groove 4015, thus limiting the position of the shearing blade 4014.

[0035] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An emulsifier for easy cleaning of the cavity wall, comprising an emulsification tank (2) movably mounted on a base (1), characterized in that: The base (1) is provided with a cleaning mechanism (3) for removing residual materials from the inner wall of the emulsification tank (2), and the base (1) is provided with an emulsification mechanism (4) for making the materials inside the emulsification tank (2) finer. The cleaning mechanism (3) includes a hydraulic cylinder (31) mounted on a base (1). A housing (32) containing a rotary motor is mounted on the hydraulic cylinder (31). The output end of the rotary motor inside the housing (32) is connected to a connecting plate (33). A bucket cover (34) is mounted on the bottom end of the connecting plate (33). A drive motor (35) is mounted on the top end of the connecting plate (33). A connecting rod (36) is connected to the output end of the drive motor (35). A base plate (37) and a mounting plate (38) are mounted on the connecting rod (36). An inner wall scraper (39) that abuts against the inner wall of the emulsification bucket (2) is threaded onto the mounting plate (38). A bottom scraper (310) is mounted on the bottom end of the base plate (37).

2. The emulsifier for easy cleaning of the cavity wall according to claim 1, characterized in that: The emulsification mechanism (4) includes a bucket lid (41) installed at the bottom of the other end of the connecting plate (33), an asynchronous motor (42) installed at the top of the other end of the connecting plate (33), a gear (43) installed at the bottom of the bucket lid (41), a fixed plate (44) connected to the output end of the asynchronous motor (42), a support member (45) rotatably connected to the fixed plate (44), a gear (46) meshing with the gear (43) installed at the top of the support member (45), a collision rod (47) installed at the bottom of the support member (45), and an indirect shearing assembly (401) provided on the asynchronous motor (42).

3. An emulsifier for easy cleaning of the cavity wall according to claim 2, characterized in that: The shearing assembly (401) includes a rotating rod (4011) installed at the output end of an asynchronous motor (42). Several sets of mounting seats (4012) are installed on the rotating rod (4011). A compression spring (4013) is installed inside the mounting seat (4012). A shearing blade (4014) is rotatably mounted on the mounting seat (4012). A groove (4015) is provided on the mounting seat (4012). A stop rod (4016) adapted to the groove (4015) is movably installed on the top connecting end of the shearing blade (4014).

4. An emulsifier for easy cleaning of the cavity wall according to claim 1, characterized in that: The chassis (32) has several sets of heat dissipation holes, and the diameter of the second bucket cover (34) is larger than the diameter of the emulsification bucket (2).

5. An emulsifier for easy cleaning of the cavity wall according to claim 2, characterized in that: The collision rods (47) are symmetrically distributed on both sides of the asynchronous motor (42), and the shape of the collision rods (47) is tree-shaped.

6. An emulsifier for easy cleaning of the cavity wall according to claim 3, characterized in that: The connecting end of the abutment rod (4016) is engaged with the connecting end of the top of the shear blade (4014), and the height of the top connection of the shear blade (4014) is greater than the height of the bottom connection.

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