System for adding powder into reaction tank

Abstract

The utility model relates to the technical field of powder feeding devices, in particular to a system for adding powder into a reaction tank. Comprising a suction gun station, a vacuum feeding hopper and a vacuum feeding machine which are sequentially connected, the vacuum feeding hopper is arranged on the upper portion of a reaction tank and comprises a vacuum feeding hopper inlet, a filter and a vacuum feeding hopper outlet, the vacuum feeding hopper inlet is connected with the suction gun station, and the vacuum feeding hopper outlet is connected with the vacuum feeding machine. An inlet of the vacuum feeding hopper is lower than an outlet of the vacuum feeding hopper, the filter is located between the inlet of the vacuum feeding hopper and the outlet of the vacuum feeding hopper, and a collecting hopper is arranged at the bottom of the inlet of the vacuum feeding hopper and connected with the reaction tank through a discharging butterfly valve; the bottom of the reaction tank is hung on a support, and a weighing sensor is arranged on the support. According to the system, powder materials run in a fully-closed working condition, leakage of the powder materials is avoided, the safety of a production environment is guaranteed, and the body health of personnel is guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of powder feeding devices, specifically a system for adding powder to a reaction vessel. Background Technology

[0002] In many industries such as chemical engineering and new energy, numerous production processes require the addition of powdered raw materials to reaction vessels, which necessitates precise measurement. Often, the amount added each time is small, such as a few kilograms per hour or tens of kilograms per batch. Current technology typically involves manual weighing followed by manual addition through the reaction vessel's inlet or material outlet. Manual addition of powder introduces dust into the workshop during operation, which is often harmful to worker health. Furthermore, opening the reaction vessel's inlet releases volatile gases, which may contain toxic, harmful, flammable, or explosive substances, causing secondary harm to operators' health and polluting the workshop environment.

[0003] Therefore, in order to protect the health of production personnel, it is necessary to reduce manual operations during the powder feeding process and ensure that no dust or other gases escape. Utility Model Content

[0004] The problem to be solved is to provide a closed, automated feeding system that eliminates the need for manual feeding of powder materials, ensures no dust or other gas spillage, and protects the health of production personnel.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a system for adding powder to a reaction vessel, comprising a suction gun station, a vacuum hopper, and a vacuum feeder connected in sequence. The vacuum hopper is located at the top of the reaction vessel and includes a vacuum hopper inlet, a filter, and a vacuum hopper outlet. The vacuum hopper inlet is connected to the suction gun station, and the vacuum hopper outlet is connected to the vacuum feeder. The vacuum hopper inlet is positioned lower than the vacuum hopper outlet, and the filter is located between the vacuum hopper inlet and the vacuum hopper outlet. The bottom of the vacuum hopper inlet is a collection hopper, which is connected to the reaction vessel via a discharge butterfly valve. The bottom of the reaction vessel is suspended on a support, and a weighing sensor is installed on the support.

[0006] Preferably, the suction gun station is set on the ground and a suction gun is provided on one side of it. The suction gun is connected to the inlet of the vacuum feeding hopper through a pipe.

[0007] Preferably, the top of the vacuum feeder is a dust filter and the bottom is a vortex fan; the vortex fan is connected to the top of the dust filter, and the bottom of the dust filter is provided with a vacuum feeder inlet, which is connected to the vacuum feeder outlet through pipe two.

[0008] Preferably, the upper part of the reaction vessel is integrally formed with a powder inlet, which is connected to the collection hopper via a discharge butterfly valve.

[0009] Compared with the prior art, this utility model provides a system for adding powder to a reaction vessel, which has the following beneficial effects:

[0010] 1. The entire system has a compact layout, and the pipeline route can be adjusted according to the actual site conditions to adapt to different production conditions;

[0011] 2. Powdered materials operate within a fully enclosed system to prevent powder leakage, environmental pollution, and impact on personnel health;

[0012] 3. The system operates fully automatically, reducing the workload of manual operation;

[0013] 4. The system is highly adaptable and suitable for both powders and small granules;

[0014] 5. This utility model system is particularly suitable for production environments with harsh conditions, ensuring the safety of the production environment and effectively protecting the health of workers;

[0015] 6. This utility model system is also suitable for environments with explosive gases. For the corresponding electrical equipment such as motors and control boxes, products with the corresponding explosion-proof rating can be selected. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the system of this utility model;

[0017] Figure 2 This is a schematic diagram of the vacuum feeding machine of this utility model;

[0018] Figure 3 This is a schematic diagram of the vacuum feeding hopper structure of this utility model;

[0019] Figure 4 This is a schematic cross-sectional view of the vacuum feeding hopper of this utility model;

[0020] Figure 5 This is a schematic diagram of the suction gun station structure of this utility model;

[0021] Explanation of reference numerals in the attached diagram: 10, suction gun station; 11, suction gun; 20, vacuum hopper; 21, vacuum hopper inlet; 22, vacuum hopper outlet; 23, discharge butterfly valve; 24, collection hopper; 25, filter; 3, support; 30, reaction vessel; 31, powder inlet of reaction vessel; 32, weighing sensor; 40, vacuum feeder; 41, dust filter; 42, vortex fan; 43, vacuum feeder inlet; 51, pipe one; 52, pipe two. Detailed Implementation

[0022] The technical solutions of the present utility model will now be described with reference to the accompanying drawings in the embodiments of the present utility model:

[0023] To address the problems in the background art, this utility model provides a system for automatically adding powder to a reaction vessel. The system includes a suction gun station 10, a vacuum hopper 20, and a vacuum feeder 40 connected in sequence. The vacuum hopper 20 is located at the top of the reaction vessel 30. A powder ton bag is placed inside the suction gun station 10. The vacuum feeder 40 is activated to suck the material from the suction gun station 10 into the vacuum hopper 20. The material is intercepted by the vacuum hopper 20 and flows into the reaction vessel 30. Air is drawn into the vacuum feeder 40, filtered, and then discharged. The suction gun station 10 is located on the ground and has a suction gun 11 on one side. The suction gun 11 is equipped with a material-cutting valve and can be locked onto the side of the suction gun station 10. The suction gun 11 transports the powder material to the vacuum hopper 20 through a pipe 51. The vacuum hopper 20 includes a vacuum hopper inlet 21, a filter 25, and a vacuum hopper outlet 22. 1. The suction gun 11 is connected through pipe 1 51. The vacuum hopper outlet 22 is connected to the vacuum feeder 40 through pipe 2 52. The vacuum hopper inlet 21 is positioned lower than the vacuum hopper outlet 22 to ensure that the material is intercepted due to its own gravity. On the other hand, the filter 25 is set between the vacuum hopper inlet 21 and the vacuum hopper outlet 22. After the powder material enters the vacuum hopper 20 through the vacuum hopper inlet 21, it is intercepted by the filter 25 and falls into the collection hopper 24 due to its own gravity. The collection hopper 24 is located at the bottom of the vacuum hopper inlet 21. The collection hopper 24 is connected to the reaction tank 30 through the discharge butterfly valve 23. The upper part of the reaction tank 30 has an integrally formed reaction tank powder inlet 31. The discharge butterfly valve 23 connects the reaction tank powder inlet 31 to the collection hopper 24. After the material reaches the predetermined weight, the discharge butterfly valve 23 opens and the powder falls into the reaction tank 30. After the material is discharged, the discharge butterfly valve 23 closes. The material weighing is achieved using a weighing sensor 32, which is mounted on a support 3. The bottom of the reaction vessel 30 is suspended within the support 3. The weighing sensor 32 measures the total weight of the reaction vessel 30 and the vacuum hopper 20. Alternatively, the weighing can be achieved by weighing the vacuum hopper 20. In this case, a support is installed on the reaction vessel 30 to support and suspend the vacuum hopper 20. The bottom of the vacuum hopper 20 is connected to the reaction vessel 30 via a flexible connection, which does not affect the weighing of the vacuum hopper 20. The material is drawn into the vacuum hopper 20 by a vacuum feeder 40, which includes a dust filter 41 and a vortex blower 42. The vortex blower 42 is connected to the top of the dust filter 41, and the lower part of the dust filter 41 has a vacuum feeder inlet 43. The vacuum feeder inlet 43 is connected to the vacuum hopper outlet 22 via a pipe 52. After the vortex blower 42 starts, it provides negative pressure to the system. The airflow moves along the direction of suction gun 11, pipe 1 51, vacuum hopper 20, pipe 2 52, dust filter 41, and vortex blower 42, and finally the filtered air is discharged into the atmosphere. This system can be automatically controlled by a PLC, and all operating data can be recorded.

[0024] In use, first determine the weight of the material to be added. This weight is also the weight value that the weighing sensor 32 needs to add based on the initial weight. At this time, the discharge butterfly valve 23 is closed. Bagged or barrelled powder is placed in the suction gun station 10. The suction gun 11 is manually placed into the material. The material shut-off valve of the suction gun 11 is opened, and the negative pressure formed in the vortex fan 42 system is started, so that the material is sucked through the suction gun 11 and pipe 51 to the vacuum feeding hopper 20. The filter 25 in the vacuum feeding hopper 20 captures dust. The material falls into the collection hopper 24 below; when the increase value of the weighing sensor 32 reaches the required weight, the vortex blower 42 stops, the discharge butterfly valve 23 opens to feed the material into the reaction tank 30 to complete the quantitative feeding, and the discharge butterfly valve 23 closes; after the powder is intercepted, the intercepting valve of the suction gun 11 closes and no longer sucks material, the gas flows out from the vacuum feeding hopper outlet 22, passes through the second pipe 52 and enters the dust filter 41, the dust filter 41 filters and removes the dust in the gas, and after meeting the emission conditions, it is discharged into the atmosphere through the vortex blower 42. This utility model system has a compact layout, and the pipeline route can be adjusted according to the actual site conditions to adapt to different production conditions; it realizes the operation of powder materials in a fully enclosed system, preventing powder leakage and pollution of the environment and affecting the health of personnel; in places with harsh production environments, it can ensure the safety of the production environment and effectively protect the health of workers.

[0025] The above embodiments are merely some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

Claims

1. A system for adding powder to a reaction vessel, characterized in that: The system includes a suction gun station (10), a vacuum hopper (20), and a vacuum feeder (40) connected in sequence. The vacuum hopper (20) is located at the top of the reaction tank (30). The vacuum hopper (20) includes a vacuum hopper inlet (21), a filter (25), and a vacuum hopper outlet (22). The vacuum hopper inlet (21) is connected to the suction gun station (10), and the vacuum hopper outlet (22) is connected to the vacuum feeder (40). The vacuum hopper inlet (21) is lower than the vacuum hopper outlet (22), and the filter (25) is located between the vacuum hopper inlet (21) and the vacuum hopper outlet (22). The bottom of the vacuum hopper inlet (21) is a collection hopper (24), which is connected to the reaction tank (30) through a discharge butterfly valve (23). The bottom of the reaction tank (30) is suspended on a support (3), and a weighing sensor (32) is provided on the support (3).

2. The system for adding powder to a reaction vessel as described in claim 1, characterized in that: The suction gun station (10) is set on the ground and a suction gun (11) is provided on one side of it. The suction gun (11) is connected to the vacuum feeding hopper inlet (21) through pipe 1 (51).

3. The system for adding powder to a reaction vessel as described in claim 2, characterized in that: The top of the vacuum feeder (40) is a dust filter (41) and the bottom is a vortex fan (42); the vortex fan (42) is connected to the top of the dust filter (41), and the bottom of the dust filter (41) is provided with a vacuum feeder inlet (43), which is connected to the vacuum feeder outlet (22) through pipe two (52).

4. The system for adding powder to a reaction vessel as described in claim 1, characterized in that: The upper part of the reaction vessel (30) is integrally formed with a reaction vessel powder inlet (31), which is connected to the collection hopper (24) through the discharge butterfly valve (23).

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