Iron removal device for phthalocyanine blue production
By designing an iron removal device for phthalocyanine blue production and utilizing components such as the iron remover main unit and fan cooling, and rubber knocking, the problem of iron impurities affecting product quality in phthalocyanine blue production was solved, thereby achieving improved product color purity and stability, extending equipment life, and improving production efficiency.
Patent Information
- Application Number
- CN202422821407.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The presence of iron impurities in the production process of phthalocyanine blue affects product quality and chemical stability, leading to problems such as impure color and easy discoloration.
A deironing device for phthalocyanine blue production was designed, which included a conveying assembly and a deironing assembly. The deironing device used a main unit to absorb ferromagnetic impurities from above the conveyor belt, and removed residual powder through fan cooling and rubber knocking. The angle of the lever was adjusted with a motor drive to achieve efficient removal of iron impurities.
Effectively remove iron impurities from phthalocyanine blue powder, improve product color purity and chemical stability, extend service life, reduce equipment wear and maintenance costs, and improve production efficiency.
Smart Images

Figure CN223475228U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of phthalocyanine blue production technology, specifically relating to an iron removal device for phthalocyanine blue production. Background Technology
[0002] Phthalocyanine blue is an important organic pigment with excellent color properties, such as bright color, strong tinting strength, and good light and heat resistance. It is widely used in various industries including inks, coatings, plastics, rubber, and textiles. Phthalocyanine blue is produced using both dry and wet processes, with the wet process accounting for a larger proportion due to its significant quality advantages. The wet process primarily uses alkylbenzene and trichlorobenzene as solvents.
[0003] During the production of phthalocyanine blue, iron impurities may be introduced from raw materials or during the reaction process, affecting the product's hue, gloss, and other quality indicators. Simultaneously, the presence of iron impurities may adversely affect the chemical stability of phthalocyanine blue, leading to problems such as discoloration and fading during use. Utility Model Content
[0004] The purpose of this invention is to provide an iron removal device for the production of phthalocyanine blue, which aims to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An iron removal device for the production of phthalocyanine blue, comprising,
[0007] The conveying assembly includes a base, a bracket mounted on the side wall of the base, a crossbeam fixedly connected to the top of the bracket and a connector slidably mounted on the side wall of the crossbeam, and a conveyor belt mounted in the middle of the bracket.
[0008] The iron removal assembly includes a support rod installed in the middle of the connector, an extension rod rotatably installed at the end of the support rod, and an iron removal main unit installed at the end of the extension rod, the iron removal main unit being installed above the conveyor belt.
[0009] As a preferred embodiment of the present invention, the iron removal assembly further includes a cover plate installed in the middle of the iron remover main unit and a fan installed on the side wall of the cover plate.
[0010] In a preferred embodiment of this utility model, the air outlet of the fan is connected to the side wall of the cover plate, and an exhaust port matching the fan is provided on the other side of the cover plate, and the exhaust port of the side wall of the cover plate extends to the outside of the iron separator main unit.
[0011] As a preferred embodiment of the present invention, the iron removal assembly further includes a lever rotatably mounted on the side wall of the iron remover main unit, a rubber component mounted on the end of the lever, and a tension spring mounted on the inner side wall of the lever.
[0012] In a preferred embodiment of this utility model, the end of the tension spring is fixedly connected to the side wall of the iron separator main unit, and one side of the end of the rubber component is in contact with the side wall of the iron separator main unit.
[0013] As a preferred embodiment of the present invention, the iron removal assembly further includes a toggle member slidably mounted in the middle of the lever, a motor mounted on the side wall of the iron remover main unit, and a drive rod mounted on the end of the motor output shaft.
[0014] In a preferred embodiment of this utility model, the end of the drive rod is connected to the middle position of the actuating member via a rotating shaft, and the actuating member runs between the rubber part and the tension spring.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This application utilizes a conveying component in conjunction with an iron removal component to effectively remove iron impurities from phthalocyanine blue powder. This results in a purer and more vibrant color in the produced phthalocyanine blue product, improves its chemical stability, ensures stable performance under various application environments, prevents oxidation and discoloration, and maintains the pigment's stable hue. It effectively extends the lifespan of the phthalocyanine blue pigment, maintains its excellent physical properties, facilitates control over product color uniformity, and reduces wear and maintenance costs of subsequent equipment, thereby improving production efficiency and equipment lifespan. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention from a frontal view.
[0019] Figure 2 This is a schematic diagram of the overall structure of the present invention from the rear view.
[0020] Figure 3 This is a front structural diagram of the present invention;
[0021] Figure 4 This is a schematic diagram of the rear structure of this utility model;
[0022] Figure 5 This is a top view schematic diagram of the mechanism of this utility model.
[0023] In the diagram: 100, conveying assembly; 101, base; 102, bracket; 103, crossbeam; 104, connector; 105, conveyor belt; 200, iron removal assembly; 201, support rod; 202, extension rod; 203, iron remover main unit; 204, lever; 205, rubber parts; 206, tension spring; 207, actuating element; 208, motor; 209, drive rod; 210, cover plate; 211, fan. Detailed Implementation
[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0027] Example
[0028] Reference Figure 1-5 This embodiment of the present invention provides an iron removal device for the production of phthalocyanine blue, comprising:
[0029] The conveying assembly 100 includes a base 101, a bracket 102 mounted on the side wall of the base 101, a crossbeam 103 fixedly connected to the top of the bracket 102, a connector 104 slidably mounted on the side wall of the crossbeam 103, and a conveyor belt 105 mounted in the middle of the bracket 102.
[0030] The iron removal assembly 200 includes a support rod 201 installed in the middle of the connector 104, an extension rod 202 rotatably installed at the end of the support rod 201, and an iron removal main unit 203 installed at the end of the extension rod 202. The iron removal main unit 203 is installed above the conveyor belt 105.
[0031] The base 101, which is equipped with a bracket 102, has a conveyor belt 105 in the middle for conveying the phthalocyanine blue raw material that needs to be treated for iron removal. A crossbeam 103 with a connector 104 is installed on the upper end of the bracket 102 for docking with the iron removal component 200. By adjusting the installation position of the connector 104 along the crossbeam 103, the iron removal component 200 can be installed at a suitable position above the conveyor belt 105 to remove iron from the phthalocyanine blue material conveyed in the middle of the conveyor belt 105. The adjustment is convenient. The combination of the support rod 201 and the extension rod 202 is used to dock the iron remover main unit 203 with the conveyor component 100. When the iron remover main unit 203 is running, it will adsorb ferromagnetic impurities from above the conveyor belt 105 and remove some impurities in the middle of the phthalocyanine blue raw material. The extension rod 202 can be offset by a certain range at the lower end of the support rod 201 to make fine adjustments to the end face of the iron remover main unit 203, so as to facilitate better cooperation between the iron remover main unit 203 and the conveyor belt 105.
[0032] Specifically, the iron removal assembly 200 also includes a cover plate 210 installed in the middle of the iron removal host 203 and a fan 211 installed on the side wall of the cover plate 210.
[0033] The iron separator host 203 has a cover plate 210 with a fan 211 installed on its side wall. The cover plate 210 is used to shield and protect the magnetic attraction part of the iron separator host 203, reducing the adsorption of impurities from the outer side wall of the iron separator host 203 by the magnetic attraction part. The fan 211 is used to introduce air into the cover plate 210, improve the cooling efficiency of the magnetic attraction part of the iron separator host 203, and maintain the normal operation of the iron separator host 203.
[0034] Furthermore, the air outlet of the fan 211 is connected to the side wall of the cover plate 210, and an exhaust port matching the fan 211 is provided on the other side of the cover plate 210, and the exhaust port on the side wall of the cover plate 210 extends to the outside of the iron separator main unit 203.
[0035] The air outlet of the fan 211 is connected to the cover plate 210 to facilitate the introduction of cooling gas into the middle working area of the iron separator host 203, and the side wall of the cover plate 210 is provided with an exhaust port to facilitate the heat dissipation of the iron separator host 203.
[0036] Furthermore, the iron removal assembly 200 also includes a lever 204 rotatably mounted on the side wall of the iron removal main unit 203, a rubber part 205 mounted on the end of the lever 204, and a tension spring 206 mounted on the inner side wall of the lever 204.
[0037] In this process, a rubber component 205 connected by a lever 204 is installed on the side wall of the magnetic separator main unit 203. Pulling the lever 204 causes the rubber component 205 to move, at which time the tension spring 206 will be stretched and deformed, thereby storing corresponding elastic potential energy. When the lever 204 is released, the tension spring 206 will release the stored elastic potential energy, which will be converted into mechanical potential energy to drive the lever 204 to move to the relaxed position, so that the end of the rubber component 205 strikes the side wall of the magnetic separator main unit 203. This causes the phthalocyanine blue powder carried in the impurities to be shaken out and fall onto the conveyor belt 105 below for continued transport.
[0038] Preferably, the end of the tension spring 206 is fixedly connected to the side wall of the iron separator main unit 203, and one side of the end of the rubber part 205 is in contact with the side wall of the iron separator main unit 203.
[0039] The tension spring 206, fixed to the side wall of the iron separator main unit 203, can maintain stable contact between the rubber part 205 and the side wall of the iron separator main unit 203, and keep the position of the rubber part 205 stable.
[0040] Preferably, the iron removal assembly 200 also includes a toggle member 207 slidably mounted in the middle of the lever 204, a motor 208 mounted on the side wall of the iron removal main unit 203, and a drive rod 209 mounted on the end of the output shaft of the motor 208.
[0041] Among them, a drive rod 209 connected to a motor 208 is installed on the side wall of the iron separator main unit 203. When the motor 208 is running, it will drive the actuating component 207 to move along the lever 204 through the drive rod 209, thereby adjusting the angle of the lever 204. This causes the rubber component 205 to change its contact state with the side wall of the iron separator main unit 203, and performs a cyclical tapping action on the side wall of the iron separator main unit 203, which facilitates the removal of powder adsorbed on the side wall of the iron separator main unit 203.
[0042] It should be noted that the end of the drive lever 209 is connected to the middle position of the actuating member 207 via a rotating shaft, and the actuating member 207 runs between the rubber part 205 and the tension spring 206.
[0043] The drive rod 209 is used to drive the actuating component 207 to run. When the motor 208 drives the drive rod 209 to run, it will drive the actuating component 207 to move along the lever 204, which in turn drives the lever 204 to move back and forth. This causes the rubber component 205 to repeatedly strike the side wall of the iron separator main unit 203, dispersing the phthalocyanine blue powder, reducing the residue of phthalocyanine blue powder on the surface of the iron separator main unit 203, and reducing material loss.
[0044] During use, by adjusting the installation position of the connector 104 along the crossbeam 103, the iron removal assembly 200 can be installed at a suitable position above the conveyor belt 105. Then, the position of the extension rod 202 at the lower end of the support rod 201 is adjusted to fine-tune the end face of the iron removal host 203, so that the iron removal host 203 and the conveyor belt 105 are more precisely matched. Then, the power supply of the iron removal host 203 is turned on. When the iron removal host 203 is running, it will adsorb ferromagnetic impurities from above the conveyor belt 105, removing some impurities in the middle of the phthalocyanine blue raw material. When the motor 208 is driven by the control equipment, the motor 208 drives the actuating part 207 to move along the lever 204 through the drive rod 209, thereby adjusting the angle of the lever 204, so that the rubber part 205 changes the contact state with the side wall of the iron removal host 203, and performs a cyclical tapping action on the side wall of the iron removal host 203, which facilitates the removal of powder adsorbed on the side wall of the iron removal host 203.
[0045] In summary, by using the conveying component 100 in conjunction with the iron removal component 200, iron impurities in phthalocyanine blue powder can be effectively removed, resulting in a purer and more vibrant color in the produced phthalocyanine blue product. This improves the product's chemical stability, ensuring stable performance under various application environments and preventing oxidation and discoloration, thus maintaining the pigment's stable hue. It effectively extends the lifespan of the phthalocyanine blue pigment, maintains its good physical properties, facilitates control over product color uniformity, and reduces wear and maintenance costs of subsequent equipment, thereby improving production efficiency and equipment lifespan.
[0046] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., variations in the size, scale, structure, shape and proportion of various elements, mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structurally equivalent but also equivalent in structure. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of this utility model. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0047] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0048] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0049] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.
Claims
1. An iron removal device for the production of phthalocyanine blue, characterized in that: include, The conveying assembly (100) includes a base (101), a bracket (102) mounted on the side wall of the base (101), a crossbeam (103) fixedly connected to the top of the bracket (102) and a connector (104) slidably mounted on the side wall of the crossbeam (103), and a conveyor belt (105) mounted in the middle of the bracket (102). The iron removal assembly (200) includes a support rod (201) installed in the middle of the connector (104), an extension rod (202) rotatably installed at the end of the support rod (201), and an iron remover main unit (203) installed at the end of the extension rod (202), the iron remover main unit (203) being installed above the conveyor belt (105).
2. The iron removal device for phthalocyanine blue production according to claim 1, characterized in that: The iron removal assembly (200) also includes a cover plate (210) installed in the middle of the iron remover main unit (203) and a fan (211) installed on the side wall of the cover plate (210).
3. The iron removal device for phthalocyanine blue production according to claim 2, characterized in that: The air outlet of the fan (211) is connected to the side wall of the cover plate (210). The other side of the cover plate (210) is provided with an exhaust port that matches the fan (211), and the exhaust port of the side wall of the cover plate (210) extends to the outside of the iron separator main unit (203).
4. The iron removal device for phthalocyanine blue production according to claim 3, characterized in that: The iron removal assembly (200) also includes a lever (204) rotatably mounted on the side wall of the iron remover main unit (203), a rubber part (205) mounted on the end of the lever (204), and a tension spring (206) mounted on the inner side wall of the lever (204).
5. The iron removal device for phthalocyanine blue production according to claim 4, characterized in that: The end of the tension spring (206) is fixedly connected to the side wall of the iron separator main unit (203), and one side of the end of the rubber part (205) is in contact with the side wall of the iron separator main unit (203).
6. The iron removal device for phthalocyanine blue production according to claim 5, characterized in that: The iron removal assembly (200) also includes a toggle (207) slidably mounted in the middle of the lever (204), a motor (208) mounted on the side wall of the iron remover main unit (203), and a drive rod (209) mounted on the end of the output shaft of the motor (208).
7. The iron removal device for phthalocyanine blue production according to claim 6, characterized in that: The end of the drive rod (209) is connected to the middle position of the actuating member (207) via a rotating shaft, and the actuating member (207) runs between the rubber part (205) and the tension spring (206).