Novel movable spraying mechanism

By designing a new type of mobile spraying mechanism, the problem that traditional rain lines cannot meet the IPX6 waterproof rating of energy storage cabinet modules has been solved, achieving full-coverage spraying and achieving the rain test effect of IPX6 waterproof rating.

CN223475328UActive Publication Date: 2025-10-28SHIYAN KEWEI ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422783138.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-10-28
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Traditional rain spray lines cannot meet the IPX6 waterproof rating requirements of energy storage cabinet modules, so it is necessary to develop a spray mechanism suitable for module cabinets in the energy storage industry.

Method used

A novel mobile spraying mechanism was designed, comprising a frame, a spraying device, a walking device, and a swinging device. The spraying device achieves full coverage spraying through high-pressure water pipes and nozzles, while the walking device and swinging device work together to achieve full coverage, reaching an IPX6 waterproof rating.

Benefits of technology

The system achieved full-coverage spraying of the energy storage module cabinet, meeting the IPX6 waterproof rating requirement and ensuring the effectiveness of the rain test on the energy storage cabinet.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel mobile spraying mechanism, which relates to the technical field of rain test, and comprises a rack, a spraying device, a walking device and a swinging device, and the rack comprises a cross beam with a rectangular cross section and a vertical column for supporting the cross beam; the spraying device is used for spraying a rain test object; the swinging device is used for driving the spraying device to swing; the walking device is used for driving the spraying device to move horizontally along the cross beam and comprises at least two trolleys and a cross rod used for connecting the trolleys. The trolley comprises a frame, the frame surrounds the cross beam, first pulleys matched with the cross beam are arranged on the upper side and the lower side of the interior of the frame respectively, and second pulleys matched with the cross beam are arranged on the front side and the rear side of the interior of the frame respectively. The whole mechanism can meet the rain test of the energy storage module cabinet, and the waterproof grade requirement of IPX6 is met.
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Description

Technical Field

[0001] This utility model relates to the field of rain testing technology, specifically a novel mobile spraying mechanism. Background Art

[0002] Energy storage module cabinets in the energy storage industry typically require rain testing. Due to the special structure and function of these cabinets, the requirements for this test are even higher. Current industry standards require energy storage module waterproofing to be IPX6, capable of withstanding a powerful water jet with an inner diameter of 12.5mm from a nozzle. However, traditional rain testing methods do not meet the requirements of energy storage module cabinets, necessitating the development of a spray mechanism specifically designed for energy storage module cabinets. Utility Model Content

[0003] In view of the deficiencies in the existing technology, the purpose of this utility model is to provide a new type of mobile spraying mechanism. The entire mechanism can meet the rain test of the energy storage module cabinet and achieve the IPX6 waterproof rating requirement.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a novel mobile spraying mechanism, comprising a frame, which includes a rectangular cross-section beam and columns for supporting the beam, and further comprising a spraying device, a traveling device, and a swinging device; the spraying device is used to spray rain test objects; the swinging device is used to drive the spraying device to swing; the traveling device is used to drive the spraying device to move horizontally along the cross-section beam, and includes at least two trolleys and a crossbar for connecting each trolley; each trolley includes a frame that surrounds the cross-section beam, and the upper and lower sides of the interior of the frame are respectively provided with first pulleys adapted to the cross-section beam, and the front and rear sides of the interior of the frame are respectively provided with second pulleys adapted to the cross-section beam.

[0005] A further improvement is made in that: the swing device includes a rotating shaft and a swing motor; the rotating shaft is connected to the crossbar through a bearing seat, and a swing arm is provided on the rotating shaft; the swing motor is fixedly mounted on the crossbar through a mounting base, and the drive shaft of the swing motor is connected to the swing arm through a connecting arm.

[0006] A further improvement is that the spraying device includes at least one connecting seat, which is connected to a rotating shaft, and a first high-pressure water pipe and a second high-pressure water pipe are arranged opposite to each other on the connecting seat. The first high-pressure water pipe is provided with a plurality of first nozzles, and the second high-pressure water pipe is provided with a plurality of second nozzles.

[0007] A further improvement is that both the first nozzle and the second nozzle are 12.6mm nozzles.

[0008] A further improvement is that the first high-pressure water pipe and the second high-pressure water pipe are arranged vertically and parallel to each other, and the diameter of the first high-pressure water pipe is larger than the diameter of the second high-pressure water pipe.

[0009] A further improvement is that the connecting seats are configured in a one-to-one correspondence with the trolley.

[0010] A further improvement is that at least one trolley is equipped with a walking motor, the drive shaft of which is connected to the corresponding first pulley.

[0011] A further improvement is that a connecting frame is provided on the top of the frame, and a first tube and a second tube are sequentially arranged on the connecting frame, with the diameter of the first tube being larger than that of the second tube.

[0012] A further improvement is that the frame has a portal-shaped structure and the columns are equipped with reinforcing diagonal braces.

[0013] A further improvement is that the swing angle of the spray device is 20°.

[0014] The beneficial effects of this utility model are as follows:

[0015] In this invention, the spraying mechanism can move and swing, and the spraying surface can cover the entire cabinet (except the bottom). It meets the rain test requirements of the energy storage module cabinet and achieves the IPX6 waterproof rating. Attached Figure Description

[0016] Figure 1 This is a diagram showing the working state of the novel mobile spraying mechanism in this embodiment of the present invention;

[0017] Figure 2 This is a front view of the novel mobile spraying mechanism in an embodiment of this utility model;

[0018] Figure 3 This is a top view of the novel mobile spraying mechanism in an embodiment of this utility model;

[0019] Figure 4 This is a side view of the novel mobile spraying mechanism in an embodiment of the present utility model;

[0020] Figure 5 This is a schematic diagram of the swing of the novel mobile spraying mechanism in the embodiment of this utility model;

[0021] Figure 6 This is a schematic diagram showing the connection of the spraying device, the walking device, and the swinging device in an embodiment of this utility model;

[0022] Figure 7 This is a schematic diagram of the walking device in an embodiment of the present utility model;

[0023] Figure 8 This is a schematic diagram of the swing device in an embodiment of the present invention;

[0024] Figure 9This is a schematic diagram of the spraying device in an embodiment of the present invention.

[0025] Figure label:

[0026] 1-Frame; 11-Crossbeam; 12-Column; 13-Reinforcing diagonal brace;

[0027] 2-Spraying device; 21-Connecting seat; 22-First high-pressure water pipe; 23-First nozzle; 24-Second high-pressure water pipe; 25-Second nozzle;

[0028] 3-Traveling device; 31-Trolley; 32-Frame; 33-First pulley; 34-Second pulley; 35-Crossbar; 36-Traveling motor; 37-Connecting frame; 38-First tube; 39-Second tube;

[0029] 4-Swing device; 41-Rotating shaft; 42-Bearing seat; 43-Swing arm; 44-Swing motor; 45-Connecting arm; 46-Mounting base. DETAILED DESCRIPTION

[0030] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.

[0031] In the description of this utility model, it should be noted that the directional terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" or "a number" means two or more, unless otherwise explicitly specified.

[0033] The following description, in conjunction with the accompanying drawings, further illustrates specific embodiments of the present invention, making the technical solution and beneficial effects of the present invention clearer and more explicit. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0034] See Figures 1 to 6 As shown, this utility model embodiment provides a novel mobile spraying mechanism, including a frame 1. The frame 1 includes a rectangular cross-section beam 11 and a column 12 for supporting the beam 11. Specifically, the frame 1 has a portal frame structure, and the column 12 is provided with reinforcing diagonal braces 13. The novel mobile spraying mechanism also includes a spraying device 2, a walking device 3, and a swinging device 4. The spraying device 2 is used to spray the rain test object; the swinging device 4 is used to drive the spraying device 2 to swing; specifically, the swinging angle of the spraying device 2 is 20°.

[0035] See Figure 7 As shown, the traveling device 3 is used to drive the spraying device 2 to translate along the crossbeam 11, and includes at least two trolleys 31 and a crossbar 35 for connecting each trolley 31. Each trolley 31 includes a frame 32 that surrounds the crossbeam 11. The frame 32 has first pulleys 33 adapted to the crossbeam 11 on its upper and lower sides, and second pulleys 34 adapted to the crossbeam 11 on its front and rear sides. Specifically, at least one trolley 31 is equipped with a traveling motor 36, the drive shaft of which is connected to the corresponding first pulley 33. A connecting frame 37 is provided on the top of the frame 32, and a first pipe 38 and a second pipe 39 are sequentially arranged on the connecting frame 37, with the diameter of the first pipe 38 being larger than the diameter of the second pipe 39.

[0036] See Figure 8 As shown, the swing device 4 includes a rotating shaft 41 and a swing motor 44; the rotating shaft 41 is connected to the crossbar 35 through a bearing seat 42, and a swing arm 43 is provided on the rotating shaft 41; the swing motor 44 is fixedly mounted on the crossbar 35 through a mounting seat 46, and the drive shaft of the swing motor 44 is connected to the swing arm 43 through a connecting arm 45.

[0037] See Figure 9As shown, the spraying device 2 includes at least one connecting seat 21, which is connected to the rotating shaft 41. A first high-pressure water pipe 22 and a second high-pressure water pipe 24 are arranged opposite each other on the connecting seat 21. The first high-pressure water pipe 22 is equipped with a plurality of first nozzles 23, and the second high-pressure water pipe 24 is equipped with a plurality of second nozzles 25. Specifically, both the first nozzles 23 and the second nozzles 25 are 12.6mm nozzles. The first high-pressure water pipe 22 and the second high-pressure water pipe 24 are arranged vertically and parallel to each other, and the diameter of the first high-pressure water pipe 22 is larger than the diameter of the second high-pressure water pipe 24. In this embodiment, the connecting seat 21 and the trolley 31 are arranged in a one-to-one correspondence, with two of each.

[0038] In the description of this specification, references to terms such as "an embodiment," "preferred," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. Illustrative expressions of the above terms in this specification do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0039] Based on the above description of the structure and principle, those skilled in the art should understand that this utility model is not limited to the specific embodiments described above. Improvements and substitutions based on this utility model using techniques known in the art all fall within the protection scope of this utility model and should be defined by the claims.

Claims

1. A novel mobile spraying mechanism, comprising a frame (1), the frame (1) including a rectangular cross-section beam (11) and columns (12) for supporting the beam (11), characterized in that: It also includes a spraying device (2), a walking device (3), and a swinging device (4); The spraying device (2) is used to spray the rain test object; The swing device (4) is used to drive the spray device (2) to swing; The walking device (3) is used to drive the spraying device (2) to move along the crossbeam (11), including at least two trolleys (31) and a crossbar (35) for connecting each trolley (31); the trolley (31) includes a frame (32), the frame (32) surrounds the crossbeam (11), and the upper and lower sides of the inside of the frame (32) are respectively provided with first pulleys (33) adapted to the crossbeam (11), and the front and rear sides of the inside of the frame (32) are respectively provided with second pulleys (34) adapted to the crossbeam (11).

2. The novel mobile spraying mechanism according to claim 1, characterized in that: The swing device (4) includes a rotating shaft (41) and a swing motor (44); the rotating shaft (41) is connected to the crossbar (35) through a bearing seat (42), and a swing arm (43) is provided on the rotating shaft (41); the swing motor (44) is fixedly mounted on the crossbar (35) through a mounting seat (46), and the drive shaft of the swing motor (44) is connected to the swing arm (43) through a connecting arm (45).

3. The novel mobile spraying mechanism according to claim 2, characterized in that: The spraying device (2) includes at least one connecting seat (21), which is connected to the rotating shaft (41). A first high-pressure water pipe (22) and a second high-pressure water pipe (24) are arranged opposite to each other on the connecting seat (21). A plurality of first nozzles (23) are arranged on the first high-pressure water pipe (22), and a plurality of second nozzles (25) are arranged on the second high-pressure water pipe (24).

4. The novel mobile spraying mechanism according to claim 3, characterized in that: Both the first nozzle (23) and the second nozzle (25) are 12.6mm nozzles.

5. The novel mobile spraying mechanism according to claim 3, characterized in that: The first high-pressure water pipe (22) and the second high-pressure water pipe (24) are arranged vertically and parallel to each other, and the diameter of the first high-pressure water pipe (22) is larger than the diameter of the second high-pressure water pipe (24).

6. The novel mobile spraying mechanism according to claim 3, characterized in that: The connecting seat (21) is provided in a one-to-one correspondence with the trolley (31).

7. The novel mobile spraying mechanism according to claim 1, characterized in that: At least one trolley (31) is equipped with a travel motor (36), the drive shaft of which is connected to a corresponding first pulley (33).

8. The novel mobile spraying mechanism according to claim 1, characterized in that: The top of the frame (32) is provided with a connecting frame (37), on which a first tube (38) and a second tube (39) are arranged in sequence, and the diameter of the first tube (38) is larger than the diameter of the second tube (39).

9. The novel mobile spraying mechanism according to claim 1, characterized in that: The frame (1) has a portal-shaped structure, and the column (12) is equipped with reinforcing diagonal braces (13).

10. The novel mobile spraying mechanism according to claim 1, characterized in that: The swing angle of the spray device (2) is 20°.