Rapid forming device for soft porcelain processing

By designing a storage and lifting mechanism and utilizing a combination of a turntable, worm, worm gear, and hydraulic cylinder, the problem that existing devices can only cool a single piece is solved, and rapid molding and efficient transfer of batch soft porcelain are achieved, thereby improving work efficiency.

CN223475383UActive Publication Date: 2025-10-28ZHEJIANG MILAI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422797892.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-10-28
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing soft porcelain processing devices can only quickly cool and shape a piece of soft porcelain, and cannot process batches of soft porcelain, resulting in low work efficiency.

Method used

A rapid prototyping device including a storage mechanism and a lifting mechanism was designed. Through the combination of a turntable, a worm, a worm gear and a hydraulic cylinder, the clamping limit and height adjustment of batch soft porcelain were achieved to ensure that they would not fall during the transfer process and could be stored in the limit frame.

Benefits of technology

It realizes the rapid molding of batch soft porcelain, avoids the falling phenomenon and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rapid forming device for soft porcelain processing. The rapid forming device comprises a storage mechanism and a rotary table installed on one side of the storage mechanism. A lifting mechanism and a hydraulic cylinder mounted on the bottom side of the lifting mechanism are arranged below the storage mechanism; the storage mechanism comprises a ground, a conveying frame is fixedly connected to one side of the top of the ground, and a spraying chamber is arranged on the outer side of one end of the conveying frame; wherein a cart is arranged at the other end of the conveying frame, and a drying chamber is arranged on the side, away from the conveying frame, of the cart; handles are symmetrically and fixedly connected to one side of the cart, a support is fixedly connected to the top of the cart, batch soft porcelain bodies can be rapidly clamped and limited by arranging the storage mechanism, the phenomenon that the soft porcelain bodies fall off in the transferring process is avoided, the height of the cart can be changed by arranging the lifting mechanism, and the cart is convenient to move. Therefore, the soft porcelain body can enter the corresponding limiting frame to be stored.
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Description

Technical Field

[0001] This utility model relates to the field of flexible porcelain production technology, specifically a rapid prototyping device for flexible porcelain processing. Background Technology

[0002] Soft porcelain is neither real porcelain nor ceramic tile. It is a new type of building decoration material and a new type of energy-saving and low-carbon decorative material. Because it had the appearance of ceramic tile when it was first invented, it was commonly known as soft porcelain. Later, with the development of technology, it can be developed to imitate stone, leather, wood and so on. Soft porcelain can realize anything that can be imagined.

[0003] Publication No. CN215038590U discloses a forming device with rapid cooling function for processing soft ceramics. It achieves rapid cooling of the soft ceramics through structures such as a stirring rod and a heat exchanger, and after cooling, it can directly proceed to the next process without waiting. The soft ceramics to be cooled are placed in a cooling tank, a water pump is started, and the coolant in the tank enters the cooling chamber to cool the soft ceramics. A motor is started, and the stirring rod agitates the coolant to ensure even flow and dispersion. The heated coolant is cooled by the heat exchanger and then returned to the water tank. However, this patent still has the following problems in actual use:

[0004] Although this molding device for processing soft ceramics with rapid cooling function achieves rapid cooling of soft ceramics through structures such as stirring rods and heat exchangers, it can only cool and mold one piece of soft ceramics at a time, and cannot rapidly mold batches of soft ceramics, thus reducing the working efficiency of the device.

[0005] A rapid prototyping device for soft ceramic processing is proposed to address the problems mentioned above. Utility Model Content

[0006] The purpose of this invention is to provide a rapid prototyping device for soft ceramic processing, in order to solve the problem mentioned in the background art that the current technology achieves rapid cooling of soft ceramic through structures such as stirring rods and heat exchangers, but can only cool and shape one piece of soft ceramic at a time, and cannot rapidly shape batches of soft ceramic, thereby reducing the working efficiency of the device.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a rapid prototyping device for soft ceramic processing, comprising a storage mechanism and a turntable installed on one side of the storage mechanism;

[0008] A lifting mechanism is provided below the storage mechanism, and a hydraulic cylinder is installed on the bottom side of the lifting mechanism.

[0009] Also includes:

[0010] The storage mechanism includes a ground, a conveyor frame is fixedly connected to one side of the top of the ground, and a spraying chamber is provided on the outer side of one end of the conveyor frame;

[0011] The other end of the conveyor frame is equipped with a trolley, and the side of the trolley away from the conveyor frame is equipped with a drying chamber.

[0012] The trolley has handles fixedly connected symmetrically to one side, and a bracket fixedly connected to the top of the trolley.

[0013] Preferably, a worm gear is rotatably connected to one side of the bracket, and the top end of the worm gear passes through the bracket and is fixedly connected to the turntable.

[0014] Preferably, one side of each of the upper and lower ends of the worm gear is meshed with a worm wheel, and both worm wheels are fixedly connected with a bidirectional threaded rod, the two ends of which are rotatably connected to the bracket.

[0015] Preferably, the two ends of the bidirectional threaded rod are symmetrically threaded with threaded sleeves, and one end of each of the two threaded sleeves is fixedly connected with a support bar.

[0016] Preferably, a plurality of limiting frames are fixedly connected to one side of the support strip, the number of limiting frames being twelve, and the limiting frames being evenly distributed on one side of the support strip, and a soft ceramic body being attached to the inner side of the limiting frames.

[0017] Preferably, the lifting mechanism includes a base plate, the bottom of which is fixedly connected to the ground, and one side of the top of the base plate is rotatably connected to a hydraulic cylinder. The output end of the hydraulic cylinder is rotatably connected to a connecting rod assembly, and one end of the upper and lower sides of the connecting rod assembly is rotatably connected to a first connecting seat.

[0018] Preferably, the other end of both the upper and lower sides of the connecting rod assembly is rotatably connected to a second connecting seat, the outer side of the second connecting seat is slidably connected to a limit frame, and the top side of the limit frame above the connecting rod assembly is fixedly connected to a top plate.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows: This rapid prototyping device for soft ceramic processing can quickly clamp and limit batches of soft ceramic bodies by setting a storage mechanism, preventing the soft ceramic bodies from falling during the transfer process. By setting a lifting mechanism, the height of the trolley can be changed, so that the soft ceramic bodies can enter the corresponding limiting frame for storage. The specific details are as follows:

[0020] 1. By setting up a storage mechanism, batches of soft ceramic bodies can be quickly clamped and limited, preventing the soft ceramic bodies from falling during the transfer process. The turntable drives the worm gear to rotate, and the meshing between the worm gear and the worm wheel drives the bidirectional threaded rod to rotate. The thread action between the bidirectional threaded rod and the threaded sleeve drives the two limit frames on both sides to move in opposite directions at the same time, so that batches of soft ceramic bodies can be individually clamped and limited.

[0021] 2. By setting up a lifting mechanism, the height of the trolley can be changed, so that the soft porcelain body can enter the corresponding limiting frame for storage. The piston rod of the hydraulic cylinder extends and drives the connecting rod assembly to rotate around the first connecting seat and the second connecting seat. At the same time, the connecting rod assembly drives the second connecting seat to move within the limiting frame, which can drive the top plate to move up and down, thereby changing the height of the trolley. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 For this utility model Figure 1 Side view of the trolley section;

[0024] Figure 3 For this utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0025] Figure 4 For this utility model Figure 1 Enlarged structural diagram of the central lifting mechanism;

[0026] Figure 5 For this utility model Figure 5 Schematic diagram of the middle linkage assembly in its deployed state;

[0027] Figure 6 For this utility model Figure 1 A top view of the structure at the middle conveyor frame.

[0028] In the diagram: 1. Storage mechanism; 101. Ground; 102. Conveyor frame; 103. Spraying chamber; 104. Trolley; 105. Drying chamber; 106. Handle; 107. Bracket; 108. Worm gear; 109. Turntable; 110. Worm wheel; 111. Bidirectional threaded rod; 112. Threaded sleeve; 113. Support bar; 114. Limiting frame; 115. Soft porcelain body; 2. Lifting mechanism; 201. Base plate; 202. Hydraulic cylinder; 203. Linkage assembly; 204. First connecting seat; 205. Second connecting seat; 206. Limiting frame; 207. Top plate. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-6 The present invention provides a technical solution: a rapid prototyping device for processing soft ceramics, including a storage mechanism 1 and a turntable 109 installed on one side of the storage mechanism 1; a lifting mechanism 2 is provided below the storage mechanism 1, and a hydraulic cylinder 202 is installed on the bottom side of the lifting mechanism 2; the storage mechanism 1 includes a ground 101, a conveyor frame 102 is fixedly connected to one side of the top of the ground 101, and a spraying chamber 103 is provided on the outer side of one end of the conveyor frame 102, and the conveyor frame 102 facilitates the transportation of the soft ceramic body 115;

[0031] A trolley 104 is provided at the other end of the conveyor frame 102. A drying chamber 105 is provided on the side of the trolley 104 away from the conveyor frame 102. A handle 106 is symmetrically fixedly connected to one side of the trolley 104, and a bracket 107 is fixedly connected to the top of the trolley 104. The handle 106 facilitates the movement of the trolley 104 forward.

[0032] A worm gear 108 is rotatably connected to one side of the bracket 107. The top end of the worm gear 108 passes through the bracket 107 and is fixedly connected to the turntable 109. Worm wheels 110 are meshed with one side of both the upper and lower ends of the worm gear 108. A bidirectional threaded rod 111 is fixedly connected inside the two worm wheels 110. Both ends of the bidirectional threaded rod 111 are rotatably connected to the bracket 107. Threaded sleeves 112 are symmetrically threaded to both ends of the bidirectional threaded rod 111. A support bar 113 is fixedly connected to one end of each of the two threaded sleeves 112. The meshing action between the worm gear 108 and the worm wheel 110 drives the bidirectional threaded rod 111 to rotate. The thread action between the bidirectional threaded rod 111 and the threaded sleeve 112 drives the two limiting frames 114 to move towards each other simultaneously, so that a batch of soft ceramic bodies 115 can be individually clamped and limited.

[0033] A number of limiting frames 114 are fixedly connected to one side of the support bar 113. There are twelve limiting frames 114, and the limiting frames 114 are evenly distributed on one side of the support bar 113. The soft porcelain body 115 is attached to the inner side of the limiting frame 114. By setting the limiting frame 114, a batch of soft porcelain bodies 115 can be stored.

[0034] The lifting mechanism 2 includes a base plate 201. A groove is provided on the outer side of the ground 101 near the base plate 201 to facilitate the placement of the lifting mechanism 2. The bottom of the base plate 201 is fixedly connected to the ground 101. One side of the top of the base plate 201 is rotatably connected to a hydraulic cylinder 202. The output end of the hydraulic cylinder 202 is rotatably connected to a connecting rod assembly 203. One end of the upper and lower sides of the connecting rod assembly 203 is rotatably connected to a first connecting seat 204. The first connecting seat 204 at the top of the connecting rod assembly 203 is fixedly connected to a top plate 207. The first connecting seat 204 at the top of the connecting rod assembly 203 is fixedly connected to the base plate 201.

[0035] The other ends of the upper and lower sides of the connecting rod assembly 203 are rotatably connected to the second connecting seat 205. The outer side of the second connecting seat 205 is slidably connected to the limit frame 206. The top side of the limit frame 206 above the connecting rod assembly 203 is fixedly connected to the top plate 207. The limit frame 206 on the bottom side of the connecting rod assembly 203 is fixedly connected to the bottom plate 201.

[0036] Working principle: Before using this rapid prototyping device for soft ceramic processing, it is necessary to check the overall condition of the device to ensure it can operate normally. Figure 1 - Figure 6 As shown, the soft ceramic body 115 is first placed at one end of the conveyor frame 102, and the soft ceramic body 115 is slowly moved forward by the conveyor frame 102. Then, when passing through the spraying chamber 103, the surface of the soft ceramic body 115 is sprayed with paint, and then transported to the bracket 107 for buffering.

[0037] Secondly, when the soft ceramic body 115 is stored in the limiting frame 114, the piston rod of the hydraulic cylinder 202 extends and drives the connecting rod assembly 203 to rotate around the first connecting seat 204 and the second connecting seat 205. At the same time, the connecting rod assembly 203 drives the second connecting seat 205 to move within the limiting frame 206, which in turn drives the top plate 207 and the bracket 107 to move upward, thereby aligning the empty limiting frame 114 below with the conveying frame 102, which facilitates the subsequent storage of the soft ceramic body 115.

[0038] Finally, when the soft ceramic body 115 in the support 107 is full, the trolley 104 is first lowered to the ground 101, and then the turntable 109 is rotated to drive the worm gear 110 to rotate. The meshing action between the worm gear 108 and the worm wheel 110 drives the bidirectional threaded rod 111 to rotate. The thread action between the bidirectional threaded rod 111 and the threaded sleeve 112 drives the two side limit frames 114 to move towards each other at the same time, so that the batch of soft ceramic bodies 115 can be individually clamped and limited to prevent the soft ceramic bodies 115 from falling off during transportation. Then the trolley 104 is pushed into the drying chamber 105 for rapid molding processing.

[0039] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A rapid prototyping device for processing soft ceramics, comprising a storage mechanism (1) and a turntable (109) installed on one side of the storage mechanism (1). Below the storage mechanism (1) is a lifting mechanism (2) and a hydraulic cylinder (202) installed on the bottom side of the lifting mechanism (2). It is characterized in that Also includes: The storage mechanism (1) includes a ground (101), a conveyor frame (102) is fixedly connected to one side of the top of the ground (101), and a spraying chamber (103) is provided on the outer side of one end of the conveyor frame (102). Among them, a trolley (104) is provided at the other end of the conveyor frame (102), and a drying chamber (105) is provided on the side of the trolley (104) away from the conveyor frame (102). The trolley (104) has a handle (106) fixedly connected to one side symmetrically, and a bracket (107) fixedly connected to the top of the trolley (104).

2. The rapid prototyping device for soft ceramic processing according to claim 1, characterized in that: A worm gear (108) is rotatably connected to one side of the bracket (107). The top end of the worm gear (108) passes through the bracket (107) and is fixedly connected to the turntable (109).

3. The rapid prototyping device for soft ceramic processing according to claim 2, characterized in that: The worm (108) has a worm wheel (110) meshing with one side of both the upper and lower ends. Both worm wheels (110) have a bidirectional threaded rod (111) fixedly connected inside. Both ends of the bidirectional threaded rod (111) are rotatably connected to the bracket (107).

4. The rapid prototyping device for soft ceramic processing according to claim 3, characterized in that: The two ends of the bidirectional threaded rod (111) are symmetrically threaded with threaded sleeves (112), and one end of each of the two threaded sleeves (112) is fixedly connected with a support bar (113).

5. The rapid prototyping device for soft ceramic processing according to claim 4, characterized in that: A number of limiting frames (114) are fixedly connected to one side of the support bar (113). There are twelve limiting frames (114), and the limiting frames (114) are evenly distributed on one side of the support bar (113). The inner side of the limiting frame (114) is fitted with a soft ceramic body (115).

6. The rapid prototyping device for soft ceramic processing according to claim 1, characterized in that: The lifting mechanism (2) includes a base plate (201), the bottom of which is fixedly connected to the ground (101), and one side of the top of the base plate (201) is rotatably connected to a hydraulic cylinder (202). The output end of the hydraulic cylinder (202) is rotatably connected to a connecting rod assembly (203), and one end of the upper and lower sides of the connecting rod assembly (203) is rotatably connected to a first connecting seat (204).

7. The rapid prototyping device for soft ceramic processing according to claim 6, characterized in that: The other ends of the upper and lower sides of the linkage assembly (203) are rotatably connected to a second connecting seat (205). A limit frame (206) is slidably connected to the outer side of the second connecting seat (205). A top plate (207) is fixedly connected to the top side of the limit frame (206) above the linkage assembly (203).