Color wiping equipment for solid wood furniture
By designing an automated solid wood furniture staining equipment, which utilizes a conveyor belt and combines staining and feeding mechanisms, the problem of uneven staining during manual staining is solved, thus improving staining quality and efficiency.
Patent Information
- Application Number
- CN202422751656.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing solid wood furniture staining process relies on manual operation, which results in uneven staining on the wood surface, reduces staining quality and efficiency, and increases the workload of workers.
A staining device for solid wood furniture has been designed, comprising a conveyor belt, vertical rods, vertical boards, a staining mechanism, and a feeding mechanism. The solid wood boards are conveyed by the conveyor belt, the staining mechanism performs automatic staining, and the feeding mechanism provides uniform material supply, adapting to boards of different thicknesses.
The uniform color rubbing of solid wood boards is achieved, the workload of staff is reduced, and the color rubbing efficiency is improved.
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Figure CN223475404U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solid wood furniture production technology, and in particular to a staining device for solid wood furniture. Background Technology
[0002] Staining is an important step in furniture finishing. It is usually the first application of a pigment with weak adhesion to the furniture. This can fill in the wood grain, save on paint usage, and make the wood grain of solid wood clearer.
[0003] Existing solid wood furniture staining methods typically involve manual staining by workers. However, manual staining can result in uneven staining on the wood surface, reducing the quality of the staining. Furthermore, manual staining significantly increases the workload for workers and reduces the efficiency of the staining process. Therefore, this paper proposes a staining device for solid wood furniture to address these issues. Utility Model Content
[0004] (a) Purpose of the utility model
[0005] To address the technical problems existing in the background art, this utility model proposes a staining device for solid wood furniture. A conveyor belt transports the solid wood boards, while vertical rods, vertical plates, and a staining mechanism perform staining operations on the solid wood boards during transport. The staining mechanism can also stain solid wood boards of different thicknesses, and the feeding mechanism ensures that the pigment enters the staining mechanism evenly, guaranteeing uniform and thorough staining of the solid wood boards. This device offers advantages such as reducing the workload of workers and improving the staining efficiency of solid wood boards.
[0006] (II) Technical Solution
[0007] This utility model provides a staining device for solid wood furniture, including two mounting plates, a conveyor belt between opposite sides of the two mounting plates, vertical rods at the top of each of the two mounting plates, a vertical plate between opposite sides of the two vertical rods, a staining mechanism on the right side of the vertical plate, and a feeding mechanism on the left side of the vertical plate.
[0008] The wiping mechanism includes a fixed box, two threaded sleeves, a drive assembly, two threaded rods, a lifting plate, a connecting plate, two ear plates, and a wiping roller. The fixed box is located on the right side of the vertical plate. The two threaded sleeves are rotatably connected to the inner top wall of the fixed box. The drive assembly is located inside the fixed box, and its output end is connected to the threaded sleeves. The two threaded rods are threadedly connected to the inside of the two threaded sleeves. The lifting plate is located at the bottom of the two threaded rods and is situated below the vertical plate. The connecting plate is located on the left side of the lifting plate, and the two ear plates are located on the left side of the connecting plate. The wiping roller is rotatably connected between the opposite sides of the two ear plates.
[0009] Preferably, the drive assembly includes two fixed plates, a rotating rod, a motor module, two driving bevel gears, and two driven bevel gears. The two fixed plates are both located on the inner bottom wall of the fixed box. The rotating rod is rotatably connected to the interior of the two fixed plates via bearings. The motor module is located inside the fixed box, and its output end is connected to the rotating rod. The two driving bevel gears are respectively located at both ends of the rotating rod, and the two driven bevel gears are respectively located on the outer sides of the two threaded sleeves. The two driving bevel gears mesh with the two driven bevel gears respectively.
[0010] Preferably, the motor module includes a servo motor, a rotating shaft, a worm gear, and a worm wheel. The servo motor is located on the inner top wall of the fixed box, the rotating shaft is located on the output shaft of the servo motor, the worm gear is located on the outside of the rotating shaft, and the worm wheel is located on the outside of the rotating rod. The worm gear and the worm wheel mesh with each other.
[0011] Preferably, the feeding mechanism includes a material holding box, a feeding funnel, multiple feeding holes, and a feeding pipe. The material holding box is located on the left side of the vertical plate. The feeding funnel is connected to the bottom of the material holding box. The multiple feeding holes are all opened at the bottom of the feeding funnel and extend into its interior. The multiple feeding holes are evenly distributed and are all located above the wiping roller. The feeding pipe is connected to the interior of the material holding box.
[0012] Preferably, each of the two mounting plates has two support plates on its opposite side, and a controller is provided on the front side of the mounting plate.
[0013] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:
[0014] This solid wood furniture staining equipment uses a conveyor belt to transport solid wood boards. Vertical rods, vertical boards, and a staining mechanism perform staining operations on the solid wood boards during transport. The staining mechanism can also stain solid wood boards of different thicknesses. A feeding mechanism ensures that the pigment enters the staining mechanism evenly, guaranteeing uniform and thorough staining. The coordinated operation of the conveyor belt, staining mechanism, and feeding mechanism enables automated staining of solid wood boards, reducing the workload of workers and improving staining efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a staining device for solid wood furniture proposed in this utility model.
[0016] Figure 2 This is a three-dimensional structural diagram of the vertical rod, vertical plate, rubbing mechanism, and feeding mechanism in a solid wood furniture staining device proposed in this utility model.
[0017] Figure 3 This is a cross-sectional view of the staining mechanism in a staining device for solid wood furniture proposed in this utility model.
[0018] Figure 4 This utility model proposes a staining device for solid wood furniture. Figure 3 A magnified view of A in the middle.
[0019] Figure 5 This is a three-dimensional structural diagram of the vertical rod, vertical plate, and feeding mechanism in a staining device for solid wood furniture proposed in this utility model.
[0020] Reference numerals: 1. Mounting plate; 2. Conveyor belt; 3. Vertical rod; 4. Vertical plate; 5. Color wiping mechanism; 51. Fixed box; 52. Threaded sleeve; 53. Drive assembly; 531. Fixed plate; 532. Rotating rod; 533. Motor module; 5331. Servo motor; 5332. Rotating shaft; 5333. Worm gear; 5334. Worm wheel; 534. Driving bevel gear; 535. Driven bevel gear; 54. Threaded rod; 55. Lifting plate; 56. Connecting plate; 57. Ear plate; 58. Color wiping roller; 6. Feeding mechanism; 61. Material box; 62. Discharge funnel; 63. Discharge hole; 64. Feeding pipe; 7. Support plate; 8. Controller. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, such as welding, riveting, or bonding; it can also be a detachable connection, such as threaded connection, keyed connection, or pin connection; or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] like Figure 1-5 As shown, the present invention proposes a staining device for solid wood furniture, comprising two mounting plates 1, a conveyor belt 2 between opposite sides of the two mounting plates 1, vertical rods 3 on the top of each of the two mounting plates 1, a vertical plate 4 between opposite sides of the two vertical rods 3, a staining mechanism 5 on the right side of the vertical plate 4, and a feeding mechanism 6 on the left side of the vertical plate 4.
[0025] In this utility model, solid wood boards can be conveyed by conveyor belt 2, and the staining mechanism 5 and the feeding mechanism 6 can be installed by vertical rod 3 and vertical plate 4. During the conveying of solid wood boards, the staining mechanism 5 can stain the surface of the solid wood boards, and the feeding mechanism 6 can send pigment into the staining mechanism 5, making it convenient for the staining mechanism 5 to perform staining operation.
[0026] In an optional embodiment, the wiping mechanism 5 includes a fixed box 51, two threaded sleeves 52, a drive assembly 53, two threaded rods 54, a lifting plate 55, a connecting plate 56, two ear plates 57, and a wiping roller 58. The fixed box 51 is located on the right side of the vertical plate 4. The two threaded sleeves 52 are rotatably connected to the inner top wall of the fixed box 51. The drive assembly 53 is located inside the fixed box 51, and the output end of the drive assembly 53 is connected to the threaded sleeves 52. The two threaded rods 54 are respectively threadedly connected to the inside of the two threaded sleeves 52. The lifting plate 55 is located at the bottom of the two threaded rods 54 and is located below the vertical plate 4. The connecting plate 56 is located on the left side of the lifting plate 55. The two ear plates 57 are both located on the left side of the connecting plate 56. The wiping roller 58 is rotatably connected between the opposite sides of the two ear plates 57.
[0027] It should be noted that when the solid wood board is being conveyed, the two threaded sleeves 52 are rotated by the drive assembly 53. Since the two threaded rods 54 are fixedly connected to the lifting plate 55, the two threaded rods 54 do not rotate. When the two threaded sleeves 52 rotate, under the action of the threaded thrust, the two threaded sleeves 52 will drive the two threaded rods 54 to move downward or upward respectively. The two threaded rods 54 will drive the lifting plate 55 to move upward or downward. The lifting plate 55 will drive the connecting plate 56 to move upward or downward. The connecting plate 56 will drive the two ear plates 57 to move upward or downward. The two ear plates 57 will drive the rubbing roller 58 to move upward or downward. When the rubbing roller 58 moves downward and contacts the top of the solid wood board, the surface of the solid wood board can be rubbed by the rubbing roller 58 through the movement of the solid wood board. By adjusting the height of the rubbing roller 58, rubbing operations can also be performed on solid wood boards of different thicknesses.
[0028] In an optional embodiment, the drive assembly 53 includes two fixed plates 531, a rotating rod 532, a motor module 533, two driving bevel gears 534, and two driven bevel gears 535. The two fixed plates 531 are both located on the inner bottom wall of the fixed box 51. The rotating rod 532 is rotatably connected to the inside of the two fixed plates 531 through bearings. The motor module 533 is located inside the fixed box 51, and the output end of the motor module 533 is connected to the rotating rod 532. The two driving bevel gears 534 are respectively located at both ends of the rotating rod 532, and the two driven bevel gears 535 are respectively located on the outside of the two threaded sleeves 52. The two driving bevel gears 534 mesh with the two driven bevel gears 535 respectively.
[0029] It should be noted that the two fixed plates 531 can provide stable support for the rotating rod 532 and ensure its stability. The motor module 533 can drive the rotating rod 532 to rotate, which in turn drives the two active bevel gears 534 to rotate. The two active bevel gears 534 will drive the two driven bevel gears 535 that mesh with them to rotate, and the two driven bevel gears 535 will drive the two threaded sleeves 52 to rotate.
[0030] In addition, when the two driven bevel gears 535 drive the two threaded sleeves 52 respectively, the rotation directions of the two threaded sleeves 52 are opposite. Therefore, it is necessary to make the outer thread directions of the two threaded rods 54 opposite, so as to ensure that when the two threaded sleeves 52 rotate, they can drive the two threaded rods 54 to move upward or downward at the same time.
[0031] In an optional embodiment, the motor module 533 includes a servo motor 5331, a rotating shaft 5332, a worm gear 5333, and a worm wheel 5334. The servo motor 5331 is located on the inner top wall of the fixed box 51, the rotating shaft 5332 is located on the output shaft of the servo motor 5331, the worm gear 5333 is located on the outside of the rotating shaft 5332, and the worm wheel 5334 is located on the outside of the rotating shaft 532. The worm gear 5333 and the worm wheel 5334 mesh with each other.
[0032] It should be noted that when the servo motor 5331 is started, the output shaft of the servo motor 5331 will drive the rotating shaft 5332 to rotate, the rotating shaft 5332 will drive the worm gear 5333 to rotate, the worm gear 5333 will drive the worm wheel 5334 meshing with it to rotate, and the worm wheel 5334 will drive the rotating rod 532 to rotate.
[0033] In an optional embodiment, the feeding mechanism 6 includes a material holding box 61, a feeding funnel 62, a plurality of feeding holes 63, and a feeding pipe 64. The material holding box 61 is located on the left side of the vertical plate 4. The feeding funnel 62 is connected to the bottom of the material holding box 61. The plurality of feeding holes 63 are all opened at the bottom of the feeding funnel 62 and extend into its interior. The plurality of feeding holes 63 are evenly distributed and are all located above the wiping roller 58. The feeding pipe 64 is connected to the interior of the material holding box 61.
[0034] It should be noted that the pigment can be added into the container 61 through the feed pipe 64. The pigment inside the container 61 will fall through the discharge funnel 62 and multiple discharge holes 63, so that the pigment can fall evenly onto the outside of the rubbing roller 58. During the process of rubbing the solid wood board, the rubbing roller 58 will also rotate under the action of the solid wood board, so that the pigment can fall evenly onto the outside of the rubbing roller 58, ensuring that the rubbing roller 58 can perform a uniform and sufficient rubbing operation on the solid wood board.
[0035] In addition, a valve is installed inside the feeding hopper 62, which can control the opening and closing of the feeding hopper 62.
[0036] In an optional embodiment, two support plates 7 are provided on opposite sides of the two mounting plates 1, and a controller 8 is provided on the front side of the front mounting plate 1.
[0037] It should be noted that the support plate 7 can provide stable support for the mounting plate 1, thereby ensuring the stability of the color wiping equipment during use. The conveyor belt 2, servo motor 5331 and valves are all electrically connected to the controller 8, which can control the conveyor belt 2, servo motor 5331 and valves.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A staining device for solid wood furniture, characterized in that, It includes two mounting plates (1), a conveyor belt (2) is provided between the opposite sides of the two mounting plates (1), a vertical rod (3) is provided on the top of each of the two mounting plates (1), a vertical plate (4) is provided between the opposite sides of the two vertical rods (3), a color wiping mechanism (5) is provided on the right side of the vertical plate (4), and a feeding mechanism (6) is provided on the left side of the vertical plate (4). The wiping mechanism (5) includes a fixed box (51), two threaded sleeves (52), a drive assembly (53), two threaded rods (54), a lifting plate (55), a connecting plate (56), two ear plates (57), and a wiping roller (58). The fixed box (51) is located on the right side of the vertical plate (4). The two threaded sleeves (52) are rotatably connected to the inner top wall of the fixed box (51). The drive assembly (53) is located inside the fixed box (51). The output end of the drive assembly (53) is connected to... The threaded sleeves (52) are connected together, and the two threaded rods (54) are respectively threaded into the interior of the two threaded sleeves (52). The lifting plate (55) is located at the bottom of the two threaded rods (54). The lifting plate (55) is located below the vertical plate (4). The connecting plate (56) is located on the left side of the lifting plate (55). The two ear plates (57) are both located on the left side of the connecting plate (56). The wiping roller (58) is rotatably connected between the opposite sides of the two ear plates (57).
2. The staining equipment for solid wood furniture according to claim 1, characterized in that, The drive assembly (53) includes two fixed plates (531), a rotating rod (532), a motor module (533), two driving bevel gears (534), and two driven bevel gears (535). The two fixed plates (531) are both located on the inner bottom wall of the fixed box (51). The rotating rod (532) is rotatably connected to the inside of the two fixed plates (531) through bearings. The motor module (533) is located inside the fixed box (51). The output end of the motor module (533) is connected to the rotating rod (532). The two driving bevel gears (534) are respectively located at both ends of the rotating rod (532). The two driven bevel gears (535) are respectively located on the outside of the two threaded sleeves (52). The two driving bevel gears (534) mesh with the two driven bevel gears (535).
3. The staining equipment for solid wood furniture according to claim 2, characterized in that, The motor module (533) includes a servo motor (5331), a rotating shaft (5332), a worm gear (5333), and a worm wheel (5334). The servo motor (5331) is located on the inner top wall of the fixed box (51). The rotating shaft (5332) is located on the output shaft of the servo motor (5331). The worm gear (5333) is located on the outside of the rotating shaft (5332). The worm wheel (5334) is located on the outside of the rotating rod (532). The worm gear (5333) meshes with the worm wheel (5334).
4. The staining equipment for solid wood furniture according to claim 1, characterized in that, The feeding mechanism (6) includes a material holding box (61), a feeding funnel (62), multiple feeding holes (63), and a feeding pipe (64). The material holding box (61) is located on the left side of the vertical plate (4). The feeding funnel (62) is connected to the bottom of the material holding box (61). The multiple feeding holes (63) are all opened at the bottom of the feeding funnel (62) and extend into its interior. The multiple feeding holes (63) are evenly distributed and are all located above the wiping roller (58). The feeding pipe (64) is connected to the interior of the material holding box (61).
5. The staining device for solid wood furniture according to claim 1, characterized in that, Two support plates (7) are provided on opposite sides of the two mounting plates (1), and a controller (8) is provided on the front side of the mounting plate (1).