Automatic coiling machine

Abstract

The utility model discloses an automatic coiling machine which comprises a coiling machine body, a cutting mechanism butt joint opening is formed in an inlet in one side of the coiling machine body, a coiling machine frame, an adhesive tape coiling station, a coiling wire blanking track and an adhesive tape coiling device are sequentially arranged in the coiling machine body from the inlet to an outlet, and the adhesive tape coiling station is located on the side of the adhesive tape coiling device. The looping wire blanking rail is located below the adhesive tape winding station, a sliding rail is installed at the rear position in the looping machine body, a clamping support and a translation rail are movably arranged on the sliding rail, and a linear wire blanking rail is installed on the rear side of the looping machine body. The automatic looping machine is professionally connected with Sonnig 9480 and 9500 or other third-party wire feeding equipment in a butt joint mode, the butt joint opening matched with a user cutting mechanism is formed in the inlet position, the adaptability is high, the machine using cost of a user is reduced, the automation degree of an internal looping mechanism is high, and the wire looping machining efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of ring-making machines, and in particular to an automatic ring-making machine. Background Technology

[0002] A coiling machine is a support device for processing wire coils. It is widely applicable to the coiling of various wires into circles, semicircles, or arcs of any angle. With special molds and adjustable pressure rollers, it can also produce square and elliptical workpieces. For wires and plates with non-circular cross-sections, only the adjusting roller, feeding roller, pressure roller, and cutter need to be replaced for processing. With the continuous development of technology, people have increasingly higher requirements for the manufacturing process of coiling machines.

[0003] Existing ring-forming machines have certain drawbacks. First, they cannot adapt well to the user's own cutting mechanism, increasing the user's ring-forming processing cost and making them unsuitable for use. Second, existing ring-forming machines have a low degree of automation and poor ring-forming efficiency, requiring more manual labor, which has a certain adverse effect on the actual use process. Therefore, we propose an automatic ring-forming machine. Utility Model Content

[0004] Technical problem solved: In view of the shortcomings of the existing technology, this utility model provides an automatic coiling machine that is professionally designed to interface with Sony 9480, 9500 or other third-party wire feeding equipment. The inlet position is set with an interface that matches the user's cutting mechanism, which has strong adaptability and reduces the cost of using the machine for users. The internal coiling mechanism has a high degree of automation, which improves the efficiency of wire coiling processing and can effectively solve the problems in the background technology.

[0005] Technical Solution: To achieve the above objectives, the technical solution adopted by this utility model is as follows: An automatic coiling machine includes a coiling machine body. A cutting mechanism interface is provided at the inlet on one side of the coiling machine body. Inside the coiling machine body, from the inlet to the outlet, a coiling machine frame, a tape winding station, a coiling wire feeding track, and a tape winding device are arranged sequentially. The tape winding station is located next to the tape winding device. The coiling wire feeding track is located below the tape winding station. A sliding rail is installed at the rear of the coiling machine body. A clamping bracket and a translation rail are movably arranged on the sliding rail. A straight wire feeding track is installed on the rear side of the coiling machine body. A straight wire feeding trough is installed on the side of the straight wire feeding track. A discharge station is installed on the side of the coiling wire feeding track. Uncoiled straight wire is output from the straight wire feeding track and the straight wire feeding trough. Coiled wire is output from the coiling wire feeding track.

[0006] Preferably, an unfolding and rolling bracket is movably arranged in the middle of the rolling machine frame, an unfolding adjustment bracket is movably arranged on the outer side of the unfolding and rolling bracket on the rolling machine frame, a rotation servo is installed at the bottom of the rolling machine frame, a wire rolling positioner is installed on the upper side of the rolling machine frame, and a rolling frame is installed at the upper end of the rolling machine frame.

[0007] Preferably, a first slide block is movably disposed on the sliding rail at the position where the clamping bracket is connected, and a lifting rail is installed on the first slide block. The clamping bracket is located on the lifting rail, and a clamping drive mechanism is installed at the bottom of the clamping bracket. A clamping claw is disposed inside the clamping drive mechanism. A second slide block is movably disposed on the sliding rail at the position where the translation rail is connected, and a slide plate is movably disposed on the translation rail. A clamping cylinder is positioned on the slide plate, and a gripping claw is movably disposed at the bottom of the clamping cylinder.

[0008] Preferably, a machine housing is positioned and installed on the outer side of the main body of the ring forming machine, a controller bracket and an alarm light are installed on the top of the main body of the ring forming machine, a control panel is positioned at the front end of the controller bracket, a viewing window is provided on the machine housing, support legs are installed at the bottom of the main body of the ring forming machine, a reinforcing steel frame is positioned on the side of the machine housing on the main body of the ring forming machine, and a protective cover and a defective product box are installed on the side of the main body of the ring forming machine.

[0009] Preferably, the unfolding and coiling bracket is unfolded and retracted on the coiling machine frame via an unfolding adjustment frame. The bottom of the coiling machine frame is rotated by a rotary servo drive. The wire coiling positioner is fixed to the coiling machine frame. The wire coiling positioner positions the head of the wire. When the coiling machine frame rotates, it drives the wire coiling positioner to rotate synchronously. When the wire coiling positioner rotates, it drives the wire to coil around the outside of the unfolding and coiling bracket.

[0010] Preferably, both the first and second slides move horizontally on the sliding rail, the clamping bracket moves vertically on the lifting rail, the clamping drive mechanism drives the clamping jaws to clamp and transport the wire, and then transport it to the wire coiling positioner for clamping and positioning. The translation rail moves vertically on the second slide, the slide plate moves horizontally on the translation rail, and the clamping cylinder drives the gripping jaws to clamp and transport the coiled wire forward to the tape winding station for tape winding operation.

[0011] Beneficial Effects: Compared with the prior art, this utility model provides an automatic coiling machine with the following beneficial effects: This automatic coiling machine is professionally designed for use with Sony 9480, 9500 or other third-party wire feeding equipment. The inlet position is equipped with an interface that matches the user's cutting mechanism, ensuring strong adaptability and reducing user operating costs. The internal coiling mechanism has a high degree of automation, improving the efficiency of wire coiling processing. The coiled wire is output from the wire feeding track. A machine housing is positioned on the outer side of the main body of the coiling machine, and a controller bracket and alarm light are installed on the top of the main body. A control panel is positioned at the front end of the controller bracket, and a viewing window is provided on the machine housing. The main body of the coiling machine is equipped with support legs at the bottom, and a reinforcing steel frame is positioned on the side of the machine housing. A protective cover and a defective product box are installed on the side of the main body. The coiling support is extended and retracted on the coiling machine frame via an extension adjustment frame. The bottom of the coiling machine frame rotates via a rotary servo drive. The wire coiling positioner is fixed to the coiling machine frame and positions the wire head. When the coiling machine frame rotates, it drives the wire coiling positioner to rotate synchronously. When the wire coiling positioner rotates, it drives the wire to coil around the outside of the extension coiling support. The entire coiling machine has a simple structure, is easy to operate, and has better performance than traditional methods. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of an automatic ring-making machine according to the present invention.

[0013] Figure 2 This is a schematic diagram of the overall bottom structure of an automatic ring-making machine according to the present invention.

[0014] Figure 3 This is a schematic diagram of the internal structure of one side of an automatic ring-making machine according to the present invention.

[0015] Figure 4 This is a schematic diagram of the internal structure of the other side of an automatic ring-making machine according to the present invention.

[0016] Figure 5 This is a structural schematic diagram of the main view of an automatic ring-making machine according to the present invention.

[0017] Figure 6 This is a structural schematic diagram of point A in an automatic ring-making machine according to the present invention.

[0018] Figure 7 This is a structural schematic diagram of section B in an automatic ring-making machine according to the present invention.

[0019] In the diagram: 1. Main body of the coiling machine; 2. Support legs; 3. Control panel; 4. Reinforcing steel frame; 5. Machine housing; 6. Alarm light; 7. Controller bracket; 8. Protective cover; 9. Cutting mechanism interface; 10. Defective product box; 11. Viewing window; 12. Straight wire feeding track; 13. Straight wire feeding trough; 14. Clamping bracket; 15. Coiling machine frame; 16. Tape winding station; 17. Discharge station; 18. Coiling wire feeding track; 19. Tape winding device; 20. Sliding rail; 21. First slide; 22. Second slide; 23. Clamping drive mechanism; 24. Clamping jaws; 25. Slide plate; 26. Clamping cylinder; 27. Gripping jaws; 28. Unfolding adjustment frame; 29. ​​Rotation servo; 30. Coiling frame; 31. Unfolding coiling bracket; 32. Lifting rail; 33. Translation rail; 34. Wire coiling positioner. Detailed Implementation

[0020] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are only some embodiments of this utility model, not all embodiments, and are only used to illustrate this utility model, and should not be regarded as limiting the scope of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.

[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] like Figure 1-7 As shown, an automatic coiling machine includes a coiling machine body 1. A cutting mechanism interface 9 is provided at the inlet on one side of the coiling machine body 1. Inside the coiling machine body 1, from inlet to outlet, are arranged a coiling machine frame 15, a tape winding station 16, a coiling wire feeding track 18, and a tape winding device 19. The tape winding station 16 is located beside the tape winding device 19, and the coiling wire feeding track 18 is located below the tape winding station 16. A sliding rail 20 is installed at the rear of the interior of the coiling machine body 1. A clamping bracket 14 and a translational rail 33 are movably mounted on the sliding rail 20. A straight wire is installed on the rear side of the coiling machine body 1. The material feeding track 12 has a straight wire feeding chute 13 installed on its side, and the coiled wire feeding track 18 has an output station 17 installed on its side. Straight wires that have not been coiled are output from the straight wire feeding track 12 and the straight wire feeding chute 13, while coiled wires are output from the coiled wire feeding track 18. It is professionally designed to interface with Sony 9480, 9500 or other third-party wire feeding equipment. The inlet position is set with an interface that matches the user's cutting mechanism, which has strong adaptability and reduces the user's machine operating costs. The internal coiling mechanism has a high degree of automation, which improves the efficiency of wire coiling processing.

[0024] Furthermore, an unfolding and rolling bracket 31 is movably arranged in the middle of the rolling machine frame 15, an unfolding adjustment bracket 28 is movably arranged on the outer side of the unfolding and rolling bracket 31 on the rolling machine frame 15, a rotation servo 29 is installed at the bottom of the rolling machine frame 15, a wire rolling positioner 34 is installed on the upper side of the rolling machine frame 15, and a rolling frame 30 is installed at the upper end of the rolling machine frame 15.

[0025] Furthermore, a first slide block 21 is movably disposed on the sliding rail 20 at the position connected to the clamping bracket 14. A lifting rail 32 is installed on the first slide block 21. The clamping bracket 14 is located on the lifting rail 32. A clamping drive mechanism 23 is installed at the bottom of the clamping bracket 14. A clamping claw 24 is disposed inside the clamping drive mechanism 23. A second slide block 22 is movably disposed on the sliding rail 20 at the position connected to the translation rail 33. A slide plate 25 is movably disposed on the translation rail 33. A clamping cylinder 26 is positioned on the slide plate 25. A gripping claw 27 is movably disposed at the bottom of the clamping cylinder 26.

[0026] Furthermore, a machine housing 5 is positioned and installed on the outer side of the main body 1 of the ring forming machine. A controller bracket 7 and an alarm light 6 are installed on the top of the main body 1 of the ring forming machine. A control panel 3 is positioned at the front end of the controller bracket 7. A viewing window 11 is provided on the machine housing 5. A support leg 2 is installed at the bottom of the main body 1 of the ring forming machine. A reinforcing steel frame 4 is positioned on the side of the machine housing 5 on the main body 1 of the ring forming machine. A protective cover 8 and a defective product box 10 are installed on the side of the main body 1 of the ring forming machine.

[0027] Furthermore, the unfolding coiling bracket 31 unfolds and retracts on the coiling machine frame 15 via the unfolding adjustment bracket 28. The bottom of the coiling machine frame 15 is driven to rotate via the rotation servo 29. The wire coiling positioner 34 is fixed to the coiling machine frame 15. The wire coiling positioner 34 positions the head of the wire. When the coiling machine frame 15 rotates, it drives the wire coiling positioner 34 to rotate synchronously. When the wire coiling positioner 34 rotates, it drives the wire to coil around the outside of the unfolding coiling bracket 31.

[0028] Furthermore, both the first slide 21 and the second slide 22 move horizontally on the sliding rail 20, the clamping bracket 14 moves vertically on the lifting rail 32, the clamping drive mechanism 23 drives the clamping jaws 24 to clamp and transport the wire, and then transport it to the wire coiling positioner 34 for clamping and positioning. The translation rail 33 moves vertically on the second slide 22, the slide plate 25 moves horizontally on the translation rail 33, and the clamping cylinder 26 drives the gripping jaws 27 to clamp and transport the coiled wire forward to the position of the tape winding station 16, where the tape winding device 19 performs the tape winding operation.

[0029] Working Principle: This utility model includes a coiling machine body 1, support legs 2, control panel 3, reinforcing steel frame 4, machine housing 5, alarm light 6, controller bracket 7, protective cover 8, cutting mechanism interface 9, defective product box 10, viewing window 11, straight wire feeding track 12, straight wire feeding trough 13, clamping bracket 14, coiling machine frame 15, tape winding station 16, discharge station 17, coiling wire feeding track 18, tape winding device 19, sliding rail 20, first slide 21, second slide 22. The machine includes a clamping drive mechanism 23, clamping jaws 24, a sliding plate 25, a clamping cylinder 26, gripping jaws 27, an unfolding adjustment frame 28, a rotary servo 29, a coiling frame 30, an unfolding coiling bracket 31, a lifting rail 32, a translation rail 33, and a wire coiling positioner 34. The inlet position is set with an interface matching the user's cutting mechanism, ensuring strong adaptability and reducing user operating costs. The internal coiling mechanism has a high degree of automation, improving the efficiency of wire coiling processing. A straight wire feeding rail 12 is also included. Uncoiled straight wire is output from slot 13, while coiled wire is output from coiled wire feeding track 18. A machine housing 5 is positioned on the outer side of the coiling machine body 1. A controller bracket 7 and an alarm light 6 are installed on the top of the coiling machine body 1. A control panel 3 is positioned at the front end of the controller bracket 7. A viewing window 11 is provided on the machine housing 5. Support legs 2 are installed at the bottom of the coiling machine body 1. A reinforcing steel frame 4 is positioned on the side of the machine housing 5 on the coiling machine body 1. Protective elements are installed on the sides of the coiling machine body 1. Cover 8 and defective product box 10, unfolding and coiling bracket 31 on coiling machine frame 15 are unfolded and retracted by unfolding adjustment bracket 28. The bottom of coiling machine frame 15 is driven to rotate by rotation servo 29. Wire coiling positioner 34 is fixed between coiling machine frame 15. Wire coiling positioner 34 positions the head of wire. When coiling machine frame 15 rotates, it drives wire coiling positioner 34 to rotate synchronously. When wire coiling positioner 34 rotates, it drives wire to coil around the outside of unfolding and coiling bracket 31.

[0030] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An automatic ring-forming machine, comprising a ring-forming machine body (1), characterized in that: The main body (1) of the coiling machine is provided with a cutting mechanism interface (9) on one side of the inlet. The main body (1) of the coiling machine is provided with a coiling machine frame (15), a tape winding station (16), a coiling wire feeding track (18), and a tape winding device (19) in sequence from the inlet to the outlet. The tape winding station (16) is located on the side of the tape winding device (19). The coiling wire feeding track (18) is located below the tape winding station (16). A sliding rail (20) is installed at the rear of the main body (1). (20) The upper part is equipped with a clamping bracket (14) and a translation rail (33). A straight wire feeding rail (12) is installed on the rear side of the main body (1) of the coiling machine. A straight wire feeding groove (13) is installed on the side of the straight wire feeding rail (12). A discharge station (17) is installed on the side of the coiling wire feeding rail (18). Uncoiled straight wire is output from the straight wire feeding rail (12) and the straight wire feeding groove (13). Coiled wire is output from the coiling wire feeding rail (18).

2. The automatic ring-forming machine according to claim 1, characterized in that: The coiling machine frame (15) is movably provided with an unfolding coiling bracket (31) in the middle. An unfolding adjustment bracket (28) is movably provided on the outer side of the unfolding coiling bracket (31) on the coiling machine frame (15). A rotation servo (29) is installed at the bottom of the coiling machine frame (15). A wire coiling positioner (34) is installed on the upper side of the coiling machine frame (15). A coiling frame (30) is installed at the upper end of the coiling machine frame (15).

3. An automatic ring-forming machine according to claim 1, characterized in that: A first slide block (21) is movably disposed on the sliding rail (20) at the position connected to the clamping bracket (14). A lifting rail (32) is installed on the first slide block (21). The clamping bracket (14) is located on the lifting rail (32). A clamping drive mechanism (23) is installed at the bottom of the clamping bracket (14). A clamping claw (24) is provided on the inner side of the clamping drive mechanism (23). A second slide block (22) is movably disposed on the sliding rail (20) at the position connected to the translation rail (33). A slide plate (25) is movably disposed on the translation rail (33). A clamping cylinder (26) is positioned on the slide plate (25). A gripping claw (27) is movably disposed at the bottom of the clamping cylinder (26).

4. An automatic ring-forming machine according to claim 1, characterized in that: The outer side of the main body (1) of the ring forming machine is equipped with a machine housing (5). The top of the main body (1) of the ring forming machine is equipped with a controller bracket (7) and an alarm light (6). The front end of the controller bracket (7) is equipped with a control panel (3). The machine housing (5) is equipped with a viewing window (11). The bottom of the main body (1) of the ring forming machine is equipped with a support leg (2). The main body (1) of the ring forming machine is equipped with a reinforcing steel frame (4) located on the side of the machine housing (5). The side of the main body (1) of the ring forming machine is equipped with a protective cover (8) and a defective product box (10).

5. An automatic ring-forming machine according to claim 2, characterized in that: The unfolding coiling bracket (31) unfolds and retracts on the coiling machine frame (15) via the unfolding adjustment bracket (28). The bottom of the coiling machine frame (15) is driven to rotate by a rotary servo (29). The wire coiling positioner (34) is fixed to the coiling machine frame (15). The wire coiling positioner (34) positions the head of the wire. When the coiling machine frame (15) rotates, it drives the wire coiling positioner (34) to rotate synchronously. When the wire coiling positioner (34) rotates, it drives the wire to coil around the outside of the unfolding coiling bracket (31).

6. An automatic ring-forming machine according to claim 3, characterized in that: The first slide (21) and the second slide (22) both move horizontally on the sliding rail (20). The clamping bracket (14) moves vertically on the lifting rail (32). The clamping drive mechanism (23) drives the clamping jaws (24) to clamp and transport the wire, and then transport it to the wire coiling positioner (34) for clamping and positioning. The translation rail (33) moves vertically on the second slide (22). The slide plate (25) moves horizontally on the translation rail (33). The clamping cylinder (26) drives the gripping jaws (27) to clamp the coiled wire and transport it forward to the position of the tape winding station (16) for tape winding operation by the tape winding device (19).

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