Parallel flow zinc-spraying aluminum flat tube cut-off machine

Through the combined design of the lifting mechanism, limiting mechanism, moving mechanism and holding mechanism, the problem of unstable fixation during the cutting process of parallel flow zinc-aluminum flat tubes is solved, achieving a more efficient cutting effect and a smoother cut surface.

CN223476423UActive Publication Date: 2025-10-28BANG DE SAN RE KE JI (SU ZHOU) YOU XIAN GONG SI
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Patent Information

Application Number
CN202422946654.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-28
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The prior art cannot effectively fix the parallel flow zinc-sprayed aluminum flat tube when cutting it, resulting in poor flatness of the parallel flow zinc-sprayed aluminum flat tube after cutting.

Method used

The combined design of lifting mechanism, limiting mechanism, moving mechanism, cutting mechanism and holding mechanism is adopted. The front and rear sides of the parallel flow zinc-sprayed aluminum flat tube are fixed by the limiting mechanism. The cooperation of the lifting mechanism and the holding mechanism is used to ensure the stability of the cutting process, and precise cutting is achieved through the moving mechanism and cutting mechanism.

Benefits of technology

The cutting effect of parallel flow zinc-sprayed aluminum flat tubes is improved, making the cut tubes smoother, reducing labor intensity and making operation more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of parallel flow zinc-spraying aluminum flat tube processing equipment, and particularly relates to a parallel flow zinc-spraying aluminum flat tube cut-off machine which comprises a working table, a lifting mechanism and a limiting mechanism are arranged at the upper end of the working table, the limiting mechanism is located on the left side of the lifting mechanism, and a moving mechanism is arranged in the lifting mechanism. A cutting mechanism is arranged at the lower end of the moving mechanism, and pressing mechanisms are arranged on the left side and the right side of the lifting mechanism. The parallel flow zinc-sprayed aluminum flat tube cutting device can prevent the parallel flow zinc-sprayed aluminum flat tube from moving, improves the cutting effect of the parallel flow zinc-sprayed aluminum flat tube, and enables the cut parallel flow zinc-sprayed aluminum flat tube to be smoother.
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Description

Technical Field

[0001] This utility model belongs to the technical field of parallel flow zinc-aluminum flat tube processing equipment, specifically a parallel flow zinc-aluminum flat tube cutting machine. Background Technology

[0002] Parallel flow aluminum flat tubes, also known as microchannel aluminum flat tubes, are thin-walled, porous, flat tubular materials. After surface zinc spraying for corrosion protection, they become parallel flow zinc-sprayed aluminum flat tubes, mainly used in air conditioning systems with various refrigerants as piping components carrying new environmentally friendly refrigerants. During processing, parallel flow zinc-sprayed aluminum flat tubes are typically cut to the required length using a cutting machine.

[0003] Existing technology can only fix both sides of the parallel flow zinc-aluminum sprayed flat tube when cutting it, resulting in poor flatness of the parallel flow zinc-aluminum sprayed flat tube after cutting by the subsequent cutting machine. Summary of the Invention

[0004] The purpose of this invention is to provide a parallel flow zinc-aluminum sprayed flat tube cutting machine, which can prevent the parallel flow zinc-aluminum sprayed flat tube from moving, improve the cutting effect of the parallel flow zinc-aluminum sprayed flat tube, and make the parallel flow zinc-aluminum sprayed flat tube flat tube flat after cutting more evenly.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a parallel flow spray zinc-aluminum flat tube cutting machine is provided, including a worktable, a lifting mechanism and a limiting mechanism are provided at the upper end of the worktable, the limiting mechanism is located on the left side of the lifting mechanism, a moving mechanism is provided inside the lifting mechanism, a cutting mechanism is provided at the lower end of the moving mechanism, and a holding mechanism is provided on both the left and right sides of the lifting mechanism.

[0006] Optionally, the limiting mechanism includes a first bearing seat, a first motor, a bidirectional threaded rod, a threaded block, a limiting seat, and a roller. The first bearing seat is fixedly connected to both the front and rear sides of the lower end of the worktable. The bidirectional threaded rod is rotatably connected inside the first bearing seat. The threaded block is threadedly connected to the circumferential surface of the bidirectional threaded rod. The threaded block is slidably connected to the worktable. There are two threaded blocks, symmetrically distributed on the bidirectional threaded rod. The internal threads of the two threaded blocks have opposite directions. The limiting seat is fixedly connected to the upper end of the threaded block. The roller is rotatably connected inside the limiting seat. The first motor is fixedly connected to the lower end of the worktable. The output end of the first motor is fixedly connected to the bidirectional threaded rod.

[0007] Optionally, the lifting mechanism includes a support frame, an electric telescopic rod, a first guide rod, and a movable frame. The upper end of the worktable is fixedly connected to the support frame, and the upper end of the support frame is fixedly connected to the electric telescopic rod. The extended end of the electric telescopic rod passes through the support frame and is slidably connected to the support frame. The extended end of the electric telescopic rod is fixedly connected to the movable frame, and the upper end of the movable frame is fixedly connected to the first guide rod. The first guide rod is slidably connected to the support frame.

[0008] Optionally, the moving mechanism includes a second motor, a lead screw, a moving seat, and a slide rail. The lead screw is rotatably connected inside the moving frame, and the moving seat is threadedly connected to the circumferential surface of the lead screw. The slide rail is fixedly connected inside the moving frame, and the slide rail is slidably connected to the moving seat. The second motor is fixedly connected to the rear end of the moving frame, and the output end of the second motor is fixedly connected to the lead screw.

[0009] Optionally, the cutting mechanism includes a third motor, a cutting blade, and a second bearing seat. The lower end of the movable seat is fixedly connected to the third motor and the bearing seat. The output end of the third motor passes through the second bearing seat and is rotatably connected to the second bearing seat. The output end of the third motor is fixedly connected to the cutting blade.

[0010] Optionally, the pressing mechanism includes a fixed plate, a second guide rod, a pressure plate, and a spring. Fixed plates are fixedly connected to both the left and right sides of the movable frame. The second guide rod is slidably connected inside the fixed plate. The lower end of the second guide rod is fixedly connected to the pressure plate. A spring is provided on the circumferential surface of the second guide rod. One end of the spring is fixedly connected to the pressure plate, and the other end of the spring is fixedly connected to the fixed plate.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] This utility model is equipped with a lifting mechanism, a limiting mechanism, a moving mechanism, a cutting mechanism, and a holding mechanism. When cutting parallel flow zinc-aluminum sprayed flat tubes, the limiting mechanism first limits the front and rear sides of the tube to prevent it from moving back and forth, thus preventing it from tilting during the cutting process. Then, the lifting mechanism moves the cutting and holding mechanisms downwards. Under the action of the holding mechanism, the tube is held and fixed, making it more stable during cutting and improving the cutting effect, resulting in a flatter tube after cutting. Finally, the cutting mechanism, in cooperation with the moving mechanism, cuts the tube to the required length, making the operation convenient and reducing labor intensity. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a first-view perspective three-dimensional structural diagram of the entire utility model;

[0015] Figure 2 This is a second-view perspective three-dimensional structural diagram of the entire utility model;

[0016] Figure 3 This is a third-person perspective three-dimensional structural diagram of the entire utility model;

[0017] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A;

[0018] Figure 5 This is a partial cross-sectional three-dimensional structural schematic diagram of the present invention;

[0019] Figure 6 This utility model Figure 5 Schematic diagram of the enlarged structure at point B in the middle.

[0020] In the diagram: 1. Workbench; 2. Limiting mechanism; 201. First bearing seat; 202. First motor; 203. Bidirectional threaded rod; 204. Threaded block; 205. Limiting seat; 206. Roller; 3. Lifting mechanism; 301. Support frame; 302. Electric telescopic rod; 303. First guide rod; 304. Moving frame; 4. Moving mechanism; 401. Second motor; 402. Lead screw; 403. Moving seat; 404. Slide rail; 5. Cutting mechanism; 501. Third motor; 502. Cutting blade; 503. Second bearing seat; 6. Holding mechanism; 601. Fixed plate; 602. Second guide rod; 603. Pressure plate; 604. Spring. Detailed Implementation

[0021] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0022] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0023] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0025] Reference Appendix Figure 1-6 The present invention provides a parallel flow zinc-aluminum sprayed flat tube cutting machine. The parallel flow zinc-aluminum sprayed flat tube cutting machine includes a worktable 1. A lifting mechanism 3 and a limiting mechanism 2 are provided at the upper end of the worktable 1. The limiting mechanism 2 is located to the left of the lifting mechanism 3. A moving mechanism 4 is provided inside the lifting mechanism 3. A cutting mechanism 5 is provided at the lower end of the moving mechanism 4. Holding mechanisms 6 are provided on both the left and right sides of the lifting mechanism 3. The holding mechanisms 6 are used to hold and fix the parallel flow zinc-aluminum sprayed flat tube.

[0026] Specifically, the parallel flow zinc-aluminum sprayed flat tube to be cut is placed on the workbench 1. First, the front and rear sides of the parallel flow zinc-aluminum sprayed flat tube are restricted by the limiting mechanism 2 to prevent the tube from moving back and forth, thereby preventing the tube from tilting during the cutting process. Then, the lifting mechanism 3 operates, driving the cutting mechanism 5 and the holding mechanism 6 to move downward. Under the action of the holding mechanism 6, the parallel flow zinc-aluminum sprayed flat tube can be pressed and fixed, making the tube more stable during cutting and improving the cutting effect, resulting in a flatter tube after cutting. Next, the cutting mechanism 5 operates, and with the cooperation of the moving mechanism 4, the parallel flow zinc-aluminum sprayed flat tube can be cut into the required length. The operation is convenient and reduces labor intensity.

[0027] The limiting mechanism 2 includes a first bearing seat 201, a first motor 202, a bidirectional threaded rod 203, a threaded block 204, a limiting seat 205, and a roller 206. The first bearing seat 201 is fixedly connected to both the front and rear sides of the lower end of the worktable 1. The bidirectional threaded rod 203 is rotatably connected inside the first bearing seat 201. The threaded block 204 is threadedly connected to the circumferential surface of the bidirectional threaded rod 203. The threaded block 204 is slidably connected to the worktable 1. There are two threaded blocks 204, which are symmetrically distributed on the bidirectional threaded rod 203. The internal threads of the two threaded blocks 204 have opposite directions. The limiting seat 205 is fixedly connected to the upper end of the threaded block 204. The roller 206 is rotatably connected inside the limiting seat 205. A first motor 202 is fixedly connected to the lower end of the workbench 1. The output end of the first motor 202 is fixedly connected to the bidirectional threaded rod 203. When the first motor 202 is working, the output end of the first motor 202, in cooperation with the bidirectional threaded rod 203, drives the threaded block 204 to slide inside the workbench 1, thereby driving the limiting seat 205 to move. When the two limiting seats 205 move towards each other, they drive the roller 206 to approach the parallel flow zinc-aluminum sprayed flat tube. When both the front and rear sides of the parallel flow zinc-aluminum sprayed flat tube are in contact with the roller 206, the parallel flow zinc-aluminum sprayed flat tube is limited, preventing it from moving back and forth. At the same time, with the cooperation of the roller 206, the parallel flow zinc-aluminum sprayed flat tube can move left and right.

[0028] The lifting mechanism 3 includes a support frame 301, an electric telescopic rod 302, a first guide rod 303, and a moving frame 304. The support frame 301 is fixedly connected to the upper end of the worktable 1. The electric telescopic rod 302 is fixedly connected to the upper end of the support frame 301. The extended end of the electric telescopic rod 302 passes through the support frame 301 and is slidably connected to the support frame 301. The moving frame 304 is fixedly connected to the extended end of the electric telescopic rod 302. The first guide rod 303 is fixedly connected to the upper end of the moving frame 304. The first guide rod 303 is slidably connected to the support frame 301. During operation, the electric telescopic rod 302 extends and, with the cooperation of the first guide rod 303, drives the moving frame 304 to move down stably, thereby driving the cutting mechanism 5 and the pressing mechanism to move down, so that the cutting mechanism 5 cuts the parallel flow zinc-aluminum flat tube.

[0029] The moving mechanism 4 includes a second motor 401, a lead screw 402, a moving seat 403, and a slide rail 404. The lead screw 402 is rotatably connected inside the moving frame 304, and the moving seat 403 is threadedly connected to the circumferential surface of the lead screw 402. The slide rail 404 is fixedly connected inside the moving frame 304, and the slide rail 404 and the moving seat 403 are slidably connected. The second motor 401 is fixedly connected to the rear end of the moving frame 304. The output end of the second motor 401 is fixedly connected to the lead screw 402. When the second motor 401 is working, the output end of the second motor 401 drives the moving seat 403 to slide on the slide rail 404 under the action of the lead screw 402, thereby driving the cutting mechanism 5 to move back and forth, and thus cutting the parallel flow zinc-aluminum flat tube.

[0030] The cutting mechanism 5 includes a third motor 501, a cutting blade 502, and a second bearing seat 503. The lower end of the movable seat 403 is fixedly connected to the third motor 501 and the bearing seat. The output end of the third motor 501 passes through the second bearing seat 503 and is rotatably connected to it. The output end of the third motor 501 is fixedly connected to the cutting blade 502. When the third motor 501 is working, the output end of the third motor 501 drives the cutting blade 502 to rotate. With the rotation of the cutting blade 502, the parallel flow sprayed zinc-aluminum flat tube can be cut with the cooperation of the movable mechanism 4.

[0031] The holding mechanism 6 includes a fixed plate 601, a second guide rod 602, a pressure plate 603, and a spring 604. Fixed plates 601 are fixedly connected to both the left and right sides of the movable frame 304. The second guide rod 602 is slidably connected inside the fixed plate 601. The lower end of the second guide rod 602 is fixedly connected to the pressure plate 603. A spring 604 is provided on the circumferential surface of the second guide rod 602. One end of the spring 604 is fixedly connected to the pressure plate 603, and the other end of the spring 604 is fixedly connected to the fixed plate 601. Next, during operation, as the moving frame 304 moves downward, when the pressure plate 603 contacts the parallel flow zinc-aluminum sprayed flat tube, it will squeeze the second guide rod 602 to move upward, thereby compressing the spring 604. The compressed spring 604, under the reaction force, can make the pressure plate 603 stably hold the parallel flow zinc-aluminum sprayed flat tube, making the parallel flow zinc-aluminum sprayed flat tube more stable during cutting, improving the cutting effect of the parallel flow zinc-aluminum sprayed flat tube, and making the cut parallel flow zinc-aluminum sprayed flat tube flatter.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A parallel flow zinc-aluminum flat tube cutting machine, comprising a workbench (1), characterized in that: The upper end of the workbench (1) is provided with a lifting mechanism (3) and a limiting mechanism (2). The limiting mechanism (2) is located on the left side of the lifting mechanism (3). The interior of the lifting mechanism (3) is provided with a moving mechanism (4). The lower end of the moving mechanism (4) is provided with a cutting mechanism (5). The left and right sides of the lifting mechanism (3) are provided with pressing mechanisms (6). The limiting mechanism (2) includes a first bearing seat (201), a first motor (202), a bidirectional threaded rod (203), a threaded block (204), a limiting seat (205), and a roller (206). The first bearing seat (201) is fixedly connected to both the front and rear sides of the lower end of the worktable (1). The bidirectional threaded rod (203) is rotatably connected inside the first bearing seat (201). The threaded block (204) is threadedly connected to the circumferential surface of the bidirectional threaded rod (203). The threaded block (204) is connected to the worktable (206). 1) Sliding connection between them, two threaded blocks (204) are provided and symmetrically distributed on the bidirectional threaded rod (203). The internal threads of the two threaded blocks (204) are opposite in direction. A limiting seat (205) is fixedly connected to the upper end of the threaded block (204). A roller (206) is rotatably connected inside the limiting seat (205). A first motor (202) is fixedly connected to the lower end of the worktable (1). The output end of the first motor (202) is fixedly connected to the bidirectional threaded rod (203). The lifting mechanism (3) includes a support frame (301), an electric telescopic rod (302), a first guide rod (303), and a moving frame (304). The upper end of the workbench (1) is fixedly connected to the support frame (301), and the upper end of the support frame (301) is fixedly connected to the electric telescopic rod (302). The extended end of the electric telescopic rod (302) passes through the support frame (301) and is slidably connected to the support frame (301). The extended end of the electric telescopic rod (302) is fixedly connected to the moving frame (304), and the upper end of the moving frame (304) is fixedly connected to the first guide rod (303). The first guide rod (303) is slidably connected to the support frame (301). The pressing mechanism (6) includes a fixed plate (601), a second guide rod (602), a pressure plate (603), and a spring (604). The left and right sides of the movable frame (304) are fixedly connected to the fixed plate (601). The second guide rod (602) is slidably connected inside the fixed plate (601). The lower end of the second guide rod (602) is fixedly connected to the pressure plate (603). The circumferential surface of the second guide rod (602) is provided with a spring (604). One end of the spring (604) is fixedly connected to the pressure plate (603), and the other end of the spring (604) is fixedly connected to the fixed plate (601).

2. The parallel flow zinc-aluminum flat tube cutting machine as described in claim 1, characterized in that: The moving mechanism (4) includes a second motor (401), a lead screw (402), a moving seat (403), and a slide rail (404). The lead screw (402) is rotatably connected inside the moving frame (304). The moving seat (403) is threadedly connected to the circumferential surface of the lead screw (402). The slide rail (404) is fixedly connected inside the moving frame (304). The slide rail (404) and the moving seat (403) are slidably connected. The second motor (401) is fixedly connected to the rear end of the moving frame (304). The output end of the second motor (401) is fixedly connected to the lead screw (402).

3. The parallel flow spray zinc-aluminum flat tube cutting machine as described in claim 2, characterized in that: The cutting mechanism (5) includes a third motor (501), a cutting blade (502), and a second bearing seat (503). The lower end of the movable seat (403) is fixedly connected to the third motor (501) and the bearing seat. The output end of the third motor (501) passes through the second bearing seat (503) and is rotatably connected to the second bearing seat (503). The output end of the third motor (501) is fixedly connected to the cutting blade (502).