Laser welding device with clamping structure
By designing a clamping structure including components such as an electric push rod, a rotating rod and a dual-axis motor, the problem of the single clamping function of the existing laser welding device is solved, flexible clamping and flipping of the workpiece to be welded is achieved, and welding efficiency is improved.
Patent Information
- Application Number
- CN202421768786.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing laser welding device with a clamping mechanism has a relatively rigid structure and a relatively single function during use, resulting in low workpiece welding efficiency.
A clamping structure including an electric push rod, a rotating rod, a dual-axis motor, a bevel gear and a worm gear is designed. Through the mutual cooperation of these components, the workpiece to be welded can be clamped, fixed and flipped. The welding position and flipping can be adjusted without removing the workpiece, thereby improving welding efficiency.
It realizes flexible clamping and flipping of welded parts, improves welding efficiency, and facilitates welding operations at different positions.
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Figure CN223476616U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a laser welding device, and more particularly to a laser welding device with a clamping structure. Background Technology
[0002] Laser welding technology is a type of fusion welding that uses a laser beam as an energy source to impact the joint of the workpiece to achieve the welding purpose. Laser welding is one of the important applications of laser material processing technology. During the laser welding process, the workpiece needs to be clamped and fixed, so a clamping mechanism is required.
[0003] Currently, laser welding devices with clamping mechanisms still have some defects and shortcomings in use. The specific areas that need improvement are as follows:
[0004] Existing laser welding devices with clamping mechanisms have a relatively rigid structure and limited functionality when clamping workpieces, which reduces the efficiency of workpiece welding to some extent. Utility Model Content
[0005] The purpose of this invention is to provide a laser welding device with a clamping structure to solve the problem mentioned in the background art that the existing laser welding devices with clamping mechanisms have a rigid structure and a limited function in the process of clamping the workpiece, which reduces the efficiency of workpiece welding to a certain extent.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a laser welding device with a clamping structure, comprising a processing table, two fixed plates fixedly connected to the upper end of the processing table, two electric push rods fixedly connected to the relatively close ends of the two fixed plates, four electric push rods fixedly connected to the relatively close ends of the four electric push rods respectively, two clamping adjustment mechanisms fixedly connected to the lower ends of the two clamping adjustment mechanisms respectively, two rotating rods each having two guide sliders on them slidably connected to the front and rear sides of the two clamping adjustment mechanisms respectively, two fixed rods slidably connected to the front and rear sides of the two fixed plates, a fixed frame fixedly connected to the upper end of the two fixed plates, the fixed frame being movably connected to the front and rear sides of a threaded rod through circular holes opened at both its front and rear ends, the threaded rod being threadedly connected to a sliding table with threaded holes inside, an electric telescopic cylinder fixedly connected to the lower end of the sliding table, and a laser welding head being provided at the lower end of the electric telescopic cylinder.
[0007] As a preferred embodiment of this utility model, the relatively close ends of the two rotating rods are respectively fixedly connected to the two output shafts of the dual-axis motor, and the relatively far ends of the two rotating rods are respectively movably connected to two fixing plates, each with a circular hole inside.
[0008] As a preferred embodiment of this utility model, the left and right ends of the two fixing rods are respectively fixedly connected to the relatively close ends of the two fixing plates, and the lower end of the dual-axis motor is fixedly connected to the processing table.
[0009] As a preferred technical solution of this utility model, the sliding table is slidably connected to two fixed rods 2 through two circular holes opened inside it, and the front and rear ends of the two fixed rods 2 are fixedly connected to the front and rear sides of the inside of the fixed frame, respectively. The front end of the threaded rod 1 is provided with a rotating handle 1.
[0010] As a preferred embodiment of this utility model, both clamping and adjusting mechanisms include T-shaped plates. The relatively distant ends of the two T-shaped plates are respectively fixedly connected to four electric push rods. Both T-shaped plates are slidably connected to two fixed rods through two circular holes opened inside their lower ends. Both T-shaped plates are movably connected to two rotating sleeves through connecting holes opened inside their lower ends.
[0011] As a preferred technical solution of this utility model, both of the rotating sleeves are slidably connected to two rotating rods, each of which is provided with two guide sliders, through two guide grooves opened inside them. Both rotating sleeves are fixedly connected with bevel gears, and the two bevel gears mesh with two bevel gears respectively.
[0012] As a preferred embodiment of this utility model, the two bevel gears are fixedly connected to the two worms respectively, the two worms are meshed with the two worm wheels respectively, and the two worm wheels are fixedly connected to one end of the two rotating shafts respectively.
[0013] As a preferred technical solution of this utility model, the other ends of the two rotating shafts are fixedly connected to concave frames. The two concave frames are movably connected to the upper and lower sides of the two threaded rods through two circular holes. The upper ends of the two threaded rods are provided with rotating handles. Two T-shaped clamps are threadedly connected to the two threaded rods.
[0014] As a preferred technical solution of this utility model, the four T-shaped clamps are arranged in pairs and are movably connected to two fixed rods three through circular holes opened inside them. The upper and lower ends of the two fixed rods three are fixedly connected to the upper and lower sides of the interior of the two concave frames respectively.
[0015] As a preferred embodiment of this utility model, the two rotating shafts are movably connected to two T-shaped plates, each with another connecting hole in its upper end. L-shaped plates are movably connected to the two worm gears, and the relatively close ends of the two L-shaped plates are fixedly connected to the two T-shaped plates.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] This invention utilizes the interaction of a threaded rod, a concave frame, and a fixing rod to bring two T-shaped clamps closer together, thereby clamping and fixing two parts to be welded. Then, the interaction of an electric push rod, fixing rod one, T-shaped plate, concave frame, threaded rod two, and T-shaped clamps further brings the two clamped parts closer together, allowing their welding ends to overlap, facilitating welding. During welding, the interaction of a dual-axis motor, rotating rod, rotating sleeve, bevel gear one, bevel gear two, worm gear, and worm wheel drives two rotating shafts. This rotation, combined with the interaction of the concave frame, threaded rod two, and T-shaped clamps, causes the two parts to rotate together, eliminating the need to remove them from the device for flipping. This allows for welding at different locations on the two parts, improving welding efficiency. Attached Figure Description
[0018] Figure 1 This is a front-view three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a three-dimensional structural diagram of the right-side cross-section of this utility model;
[0020] Figure 3 This is a left-side three-dimensional structural diagram of the present invention;
[0021] Figure 4 This is a front-view perspective three-dimensional structural diagram of the clamping and adjusting mechanism of this utility model;
[0022] Figure 5 This is a right-side perspective three-dimensional structural diagram of the clamping and adjusting mechanism of this utility model.
[0023] In the diagram: 1. Processing table; 2. Fixing plate; 3. Fixing frame; 4. Electric push rod; 5. Fixing rod one; 6. Clamping and adjusting mechanism; 61. T-shaped plate; 62. Rotating sleeve; 63. Bevel gear one; 64. Bevel gear two; 65. Worm gear; 66. L-shaped plate; 67. Concave frame; 68. Worm wheel; 69. Rotating shaft; 610. T-shaped clamping plate; 611. Threaded rod two; 612. Fixing rod three; 7. Rotating rod; 8. Dual-axis motor; 9. Electric telescopic cylinder; 10. Laser welding head; 11. Threaded rod one; 12. Sliding table; 13. Fixing rod two. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] like Figure 1-5 As shown, this utility model provides a technical solution: a laser welding device with a clamping structure, including a processing table 1. Two fixing plates 2 are fixedly connected to the upper end of the processing table 1. Two electric push rods 4 are fixedly connected to the relatively close ends of the two fixing plates 2. The relatively close ends of the four electric push rods 4 are respectively fixedly connected to two clamping adjustment mechanisms 6. The two clamping adjustment mechanisms 6 can respectively achieve the clamping and fixing effect on two parts to be welded. Activating the electric push rods 4 can drive the two clamping adjustment mechanisms 6 to move relative to each other, thereby causing the welding ends of the two parts to be welded to overlap. The welding position of the parts to be welded can be adjusted to be directly below the laser welding head 10. The lower ends of the two clamping adjustment mechanisms 6 are slidably connected to two rotating rods 7, each with two guide sliders. The front and rear sides of the two clamping adjustment mechanisms 6 are slidably connected to two fixing rods 5. The upper ends of the two fixing plates 2 are fixedly connected to a fixing frame 3. Rod 5 increases the stability of the clamping adjustment mechanism 6 during movement. The rotation of the two rotating rods 7, under the action of the two clamping adjustment mechanisms 6, can drive the two clamped parts to be welded to rotate together, thereby facilitating the adjustment of the welding position of the two parts to be welded. This eliminates the need to remove the parts to be welded from the device, flip them over, and then re-clamp them, improving welding efficiency. The fixing frame 3 is movably connected to the front and rear sides of the threaded rod 11 through circular holes at both ends. The threaded rod 11 is threadedly connected to the sliding table 12, which has threaded holes inside. An electric telescopic cylinder 9 is fixedly connected to the lower end of the sliding table 12. A laser welding head 10 is set at the lower end of the electric telescopic cylinder 9. By rotating the threaded rod 11, the sliding table 12 moves in the front and rear direction, and with the cooperation of the electric telescopic cylinder 9, the position of the laser welding head 10 can be adjusted, making it convenient to adjust the position of the laser welding head 10 according to the welding position.
[0026] The relatively close ends of the two rotating rods 7 are fixedly connected to the two output shafts of the dual-axis motor 8, respectively. The relatively far ends of the two rotating rods 7 are movably connected to the two fixed plates 2, each with a circular hole inside. The left and right ends of the two fixed rods 5 are fixedly connected to the relatively close ends of the two fixed plates 2, respectively. The lower end of the dual-axis motor 8 is fixedly connected to the processing table 1. The sliding table 12 is slidably connected to the two fixed rods 13 through the two circular holes inside. The front and rear ends of the two fixed rods 13 are fixedly connected to the front and rear sides inside the fixed frame 3, respectively. The fixed rods 13 can restrict the movement direction of the sliding table 12. The rotation of the output shaft of the dual-axis motor 8 can drive the two rotating rods 7 to rotate.
[0027] Both clamping and adjusting mechanisms 6 include T-shaped plates 61. The relatively distant ends of the two T-shaped plates 61 are fixedly connected to four electric push rods 4. Both T-shaped plates 61 are slidably connected to two fixed rods 5 through two circular holes opened inside their lower ends. Both T-shaped plates 61 are movably connected to two rotating sleeves 62 through connecting holes opened inside their lower ends. Both rotating sleeves 62 are slidably connected to two rotating rods 7, each with two guide slides, through two guide grooves opened inside them. Both rotating sleeves 62 are fixedly connected to bevel gears 63. The two bevel gears 63 mesh with two bevel gears 64, and the two bevel gears 64 mesh with two... Worm gears 65 are fixedly connected, and each worm gear 65 meshes with a worm wheel 68. Each worm wheel 68 is fixedly connected to one end of a shaft 69. The rotation of the two rotating rods 7, under the action of the two rotating sleeves 62, drives the two bevel gears 63 to rotate. The two bevel gears 63 mesh with two bevel gears 64, which, in turn, drive the two shafts 69 to rotate under the action of the worm gears 65 and worm wheels 68. Activating the electric push rod 4 moves the two T-shaped plates 61 closer together, and the T-shaped clamp 610 moves the two parts to be welded closer together until welding begins. The two shafts 69 are joined together and located on the lower side of the laser welding head 10. The other ends of both shafts 69 are fixedly connected to concave frames 67. Each concave frame 67 is movably connected to the upper and lower sides of two threaded rods 611 through two circular holes. Each threaded rod 611 has two T-shaped clamps 610 threadedly connected to it. The four T-shaped clamps 610 are arranged in pairs and movably connected to two fixed rods 612 through circular holes. The upper and lower ends of the two fixed rods 612 are fixedly connected to the upper and lower sides of the two concave frames 67. The two shafts 69 are movably connected to two T-shaped plates 61, each with another connecting hole at its upper end. The two worm gears... L-shaped plates 66 are movably connected to each of the two L-shaped plates 66. The relatively close ends of the two L-shaped plates 66 are respectively fixedly connected to two T-shaped plates 61. By rotating the threaded rod 611, under the action of the fixed rod 612, the corresponding two T-shaped clamping plates 610 can be driven to move closer to each other, thereby achieving the clamping and fixing effect of the two parts to be welded. By rotating the two rotating shafts 69, the two concave frames 67 can be driven to rotate, and under the action of the T-shaped clamping plates 610, the two clamped parts to be welded can be driven to rotate together, thereby achieving the adjustment of the welding position of the two parts to be welded, facilitating the welding treatment of different surfaces of the two parts to be welded, and improving the welding efficiency.
[0028] The operation steps of this utility model are as follows:
[0029] Two parts to be welded are placed between corresponding T-shaped clamps 610. Then, by rotating the two threaded rods 611, the two T-shaped clamps 610 are brought closer together, thus clamping and fixing the two parts. After clamping and fixing, four electric push rods 4 are activated to bring the two T-shaped plates 610 closer together, thereby bringing the two parts to be welded closer together until their welding ends overlap and are located at the lower end of the laser welding head 10. Then, by activating the electric telescopic cylinder 9, the laser welding head 10 is moved downwards to a suitable position, thus achieving the desired welding effect. During the welding process, when it is necessary to flip the two parts to be welded, the dual-axis motor 8 is started to drive the two rotating rods 7 to rotate. Then, under the action of the set rotating sleeve 62, bevel gear 1 63, bevel gear 2 64, worm 65 and worm wheel 68, the two rotating shafts 69 are driven to rotate. Through the rotation of the two rotating shafts 69, under the action of the set concave frame 67, threaded rod 2 611 and T-shaped clamp 610, the two clamped parts to be welded can be driven to rotate together, thereby achieving the flipping process of the two parts to be welded, which facilitates welding at different positions of the two parts to be welded.
[0030] In the description of this utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0031] In this utility model, unless otherwise explicitly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components or an interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A laser welding apparatus with a clamping structure, comprising a processing table (1), characterized in that: The upper end of the processing table (1) is fixedly connected to two fixed plates (2). The relatively close ends of the two fixed plates (2) are fixedly connected to two electric push rods (4). The relatively close ends of the four electric push rods (4) are fixedly connected to two clamping adjustment mechanisms (6). The lower ends of the two clamping adjustment mechanisms (6) are slidably connected to two rotating rods (7) on which two guide sliders are provided. The front and rear sides of the two clamping adjustment mechanisms (6) are slidably connected to two fixed rods (5). The upper ends of the two fixed plates (2) are fixedly connected to a fixed frame (3). The fixed frame (3) is movably connected to the front and rear sides of a threaded rod (11) through circular holes opened at both its front and rear ends. The threaded rod (11) is threadedly connected to a sliding table (12) with threaded holes inside. The lower end of the sliding table (12) is fixedly connected to an electric telescopic cylinder (9). The lower end of the electric telescopic cylinder (9) is provided with a laser welding head (10).
2. The laser welding device with a clamping structure according to claim 1, characterized in that: The relatively close ends of the two rotating rods (7) are respectively fixedly connected to the two output shafts of the dual-axis motor (8), and the relatively far ends of the two rotating rods (7) are respectively movably connected to the two fixed plates (2) with circular holes inside.
3. The laser welding device with a clamping structure according to claim 2, characterized in that: The left and right ends of the two fixed rods (5) are respectively fixedly connected to the relatively close ends of the two fixed plates (2), and the lower end of the dual-axis motor (8) is fixedly connected to the processing table (1).
4. The laser welding device with a clamping structure according to claim 1, characterized in that: The sliding platform (12) is slidably connected to two fixed rods (13) through two circular holes inside it. The front and rear ends of the two fixed rods (13) are fixedly connected to the front and rear sides inside the fixed frame (3).
5. A laser welding device with a clamping structure according to claim 1, characterized in that: Both clamping and adjusting mechanisms (6) include T-shaped plates (61). The relatively far ends of the two T-shaped plates (61) are fixedly connected to four electric push rods (4). The two T-shaped plates (61) are slidably connected to two fixed rods (5) through two circular holes opened inside their lower ends. The two T-shaped plates (61) are movably connected to two rotating sleeves (62) through connecting holes opened inside their lower ends.
6. A laser welding apparatus with a clamping structure according to claim 5, characterized in that: Both of the rotating sleeves (62) are slidably connected to two rotating rods (7) with two guide slides on each rod through two guide slides opened inside them. Both of the rotating sleeves (62) are fixedly connected to bevel gears (63), and the two bevel gears (63) mesh with two bevel gears (64) respectively.
7. A laser welding apparatus with a clamping structure according to claim 6, characterized in that: The two bevel gears (64) are fixedly connected to the two worms (65), the two worms (65) are meshed with the two worm wheels (68) respectively, and the two worm wheels (68) are fixedly connected to one end of the two rotating shafts (69).
8. A laser welding apparatus with a clamping structure according to claim 7, characterized in that: The other ends of the two rotating shafts (69) are fixedly connected to concave frames (67). The two concave frames (67) are movably connected to the upper and lower sides of the two threaded rods (611) through two circular holes. The two threaded rods (611) are threaded with two T-shaped clamps (610).
9. A laser welding apparatus with a clamping structure according to claim 8, characterized in that: The four T-shaped clamps (610) are paired up and each is movably connected to two fixed rods (612) through circular holes in their interiors. The upper and lower ends of the two fixed rods (612) are fixedly connected to the upper and lower sides of the interiors of the two concave frames (67).
10. A laser welding apparatus with a clamping structure according to claim 7, characterized in that: The two rotating shafts (69) are movably connected to two T-shaped plates (61) with another connecting hole in the upper end, and L-shaped plates (66) are movably connected to the two worm gears (65). The relatively close ends of the two L-shaped plates (66) are fixedly connected to the two T-shaped plates (61).