Square pile apron board welding equipment

By designing welding equipment with fixed components and a drive mechanism, the problem of inconvenient alignment of rectangular plates was solved, achieving high-quality welding of square pile skirts and improving operational convenience and safety.

CN223476645UActive Publication Date: 2025-10-28JIANGSU WEIJUN IND EQUIP CO LTD
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Patent Information

Application Number
CN202422579176.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-10-28
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

The existing welding machine is inconvenient when aligning rectangular plates, resulting in misalignment of the square pile skirt plate welding, which affects sealing and quality.

Method used

A welding device comprising a fixing component and a drive mechanism was designed. Through the cooperation of a bidirectional threaded rod and a clamping plate, the rectangular plate is aligned and positioned to ensure welding quality.

Benefits of technology

It improves the alignment of rectangular plates, ensures welding quality, avoids sealing problems caused by improper welding, and enhances operational convenience and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of square pile apron board machining equipment, and discloses square pile apron board welding equipment which comprises a main body assembly. The main body assembly comprises a workbench, and the rear surface of the workbench is fixedly connected with a mounting seat; the welding head is arranged on the mounting seat; a fixing assembly is arranged on the working table and comprises a mounting frame, a fixing assembly and a fixing assembly, and the mounting frame is arranged on the working table; the welding device has the advantages that rectangular plates can be aligned conveniently, the welding effect is improved, an operator screws a first bidirectional threaded rod with hands to drive two second clamping plates to move, the two second clamping plates are made to be consistent with a square pile apron board in thickness, then two connecting plates are driven by a driving mechanism to move at the same time, and the welding effect is improved. The two connecting plates drive the two first clamping plates to be close to each other, so that the distance between the two first clamping plates is equal to the length of the square pile apron board, the square pile apron board is welded in the middle of the mounting frame, the welding quality is improved, and the problem that the welding quality is affected due to the fact that materials are inconvenient to align is solved.
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Description

Technical Field

[0001] This utility model relates to the technical field of square pile skirt plate processing equipment, specifically a welding equipment for square pile skirt plates. Background Technology

[0002] Square pile skirting is a component used in the construction industry. Its main purpose is to seal the square pile against the mold during the centrifugal production process to prevent grout leakage. Concrete is poured in to fix it to both ends of the square pile. The processing of square pile skirting involves multiple steps, including feeding, reinforcing, shearing, bending, and welding. A square pile skirting is a long rectangular plate. This plate is bent into a square frame, which is then clamped and fixed on a welding machine. The welding machine then welds the two ends of the rectangular plate together.

[0003] When fixing the square frame formed by bending using existing welding machines, the two ends of the long rectangular plate are not easy to align and abut together. During welding, the misalignment of the two ends will cause the square pile skirt to be crooked. When connecting with the pipe mold, the connection cannot be kept sealed, and mortar will leak out from the gap, resulting in mortar waste and causing problems with the quality of the manufactured square pile. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a welding device for square pile skirts, which has the advantage of facilitating the alignment of rectangular plates to improve welding results and solves the problem of inconvenient material alignment affecting welding quality.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a welding device for square pile skirts, comprising a main body assembly; the main body assembly includes a workbench with a mounting base fixedly connected to its rear surface; a welding head disposed on the mounting base; a fixing assembly disposed on the workbench, the fixing assembly comprising: a mounting frame disposed on the workbench; a clamping plate 1 slidably connected to the inner side of the mounting frame, and two symmetrically arranged thereon; a housing fixedly connected to the top of the mounting frame; a bidirectional threaded rod 1 rotatably connected to the inside of the housing, with one end penetrating through the housing; a clamping plate 2 threadedly connected to the outer wall of the bidirectional threaded rod 1, penetrating through the two clamping plates 1, and two symmetrically arranged thereon; a driving mechanism disposed on the workbench; and a connecting plate, with a connecting plate fixedly connected to the outer wall of each clamping plate 1.

[0008] Preferably, the driving mechanism includes: a driving box, fixedly connected to the outer wall of the mounting frame; a bidirectional threaded rod II, rotatably connected to the inner wall of the driving box, and both connecting plates are threadedly connected to the outer wall of the bidirectional threaded rod II; and a motor, fixedly connected to the top of the driving box, with its output end fixedly connected to the bidirectional threaded rod II.

[0009] Preferably, the drive box is provided with a guide rail cover.

[0010] Preferably, the workbench is provided with an auxiliary component, which includes: a mounting plate symmetrically arranged on the top of the workbench; a rotating column, with a rotating column inserted into the opposite face of the two mounting plates, and the two rotating columns are fixedly connected to the outer wall of the mounting frame; and a servo motor fixedly connected to the outer wall of one side of the mounting plate and fixedly connected to the rotating column on one side.

[0011] Preferably, both ends of the bidirectional threaded rod penetrate the housing.

[0012] Preferably, both ends of the bidirectional threaded rod are fixedly connected to handwheels.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a welding device for square pile skirts, which has the following beneficial effects:

[0015] This invention has the advantage of facilitating the alignment of rectangular plates and improving welding results. The operator manually turns the double-threaded rod to move the two clamping plates, making them the same thickness as the square pile skirt. Then, the operator drives the two connecting plates to move simultaneously through the drive mechanism, causing the two connecting plates to bring the two clamping plates closer together. This makes the distance between the two clamping plates equal to the length of the square pile skirt, allowing the square pile skirt to be welded in the center of the installation frame, improving welding quality and solving the problem of difficulty in aligning materials, which affects welding quality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a top view of the structure of this utility model;

[0018] Figure 3 This is a structural schematic diagram showing the installation positions of some devices in this utility model;

[0019] Figure 4 This is a cross-sectional structural diagram of the drive box in this utility model.

[0020] In the picture:

[0021] 1. Main body component; 11. Workbench; 12. Mounting base; 13. Welding head;

[0022] 2. Fixing components; 21. Mounting frame; 22. Clamping plate one; 23. Housing; 24. Double-threaded rod one; 25. Clamping plate two; 26. Drive mechanism; 27. Connecting plate; 261. Drive box; 262. Double-threaded rod two; 263. Motor;

[0023] 3. Auxiliary components; 31. Mounting plate; 32. Rotating column; 33. Servo motor;

[0024] 4. Handwheel; 5. Guide rail cover. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1

[0027] See Figure 1-4 A welding device for square pile skirts includes a main component 1; the main component 1 includes a workbench 11, the rear surface of which is fixedly connected to a mounting base 12; a welding head 13 is disposed on the mounting base 12; a fixing component 2 is disposed on the workbench 11, the fixing component 2 including: a mounting frame 21 disposed on the workbench 11; a first clamping plate 22 slidably connected to the inner side of the mounting frame 21, and two symmetrically arranged; a box body 23 fixedly connected to the top of the mounting frame 21; a first bidirectional threaded rod 24 rotatably connected to the inside of the box body 23, and one end of which penetrates the box body 23; and a second clamping plate 25 threadedly connected to the outer wall of the first bidirectional threaded rod 24. The drive mechanism 26 is located on the worktable 11 and is symmetrically arranged, passing through the two clamping plates 22. A connecting plate 27 is fixedly connected to the outer wall of each clamping plate 22. The drive mechanism 26 includes: a drive box 261 fixedly connected to the outer wall of the mounting frame 21; a bidirectional threaded rod 262 rotatably connected to the inner wall of the drive box 261, and both connecting plates 27 are threadedly connected to the outer wall of the bidirectional threaded rod 262; a motor 263 fixedly connected to the top of the drive box 261, and its output end is fixedly connected to the bidirectional threaded rod 262; a guide rail cover 5 is provided on the drive box 261.

[0028] In use, the workbench 11 is placed in the designated position. The operator then manually rotates the double-threaded rod 24 within the housing 23, causing it to move the two clamping plates 25 to align with the thickness of the square pile skirt. The operator then uses the drive mechanism 26 to move the two connecting plates 27 simultaneously, bringing the two clamping plates 22 closer together. This ensures the distance between the two clamping plates 22 equals the length of the square pile skirt, thus centering the square pile skirt in the mounting frame 21. Finally, welding is performed using the welding head 13 on the mounting base 12. This improves welding quality and enhances the practicality of the device. The operator starts the motor 263, which drives the bidirectional threaded rod 262 to rotate. This causes the two connecting plates 27 to move simultaneously within the drive box 261, thereby adjusting the positions of the two clamping plates 22. The operation is simple, improving the device's convenience. The drive box 261 is equipped with a guide rail cover 5. When the two connecting plates 27 move, the guide rail cover 5 extends or folds simultaneously, thus always blocking one side opening of the drive box 261, preventing dust and other debris from entering and hindering cleaning by the operator, thereby improving the operator's work efficiency.

[0029] Example 2

[0030] See Figure 1-4 Based on Embodiment 1, auxiliary functions have been added;

[0031] The workbench 11 is provided with an auxiliary component 3, which includes: a mounting plate 31, symmetrically arranged on the top of the workbench 11; rotating columns 32, with rotating columns 32 inserted into the opposite faces of the two mounting plates 31, and the two rotating columns 32 being fixedly connected to the outer wall of the mounting frame 21; a servo motor 33, fixedly connected to the outer wall of one side of the mounting plate 31, and fixedly connected to the rotating column 32 on one side; a bidirectional threaded rod 24, with both ends penetrating the housing 23; and a handwheel 4 fixedly connected to both ends of the bidirectional threaded rod 24.

[0032] After one side of the welding is completed, the operator turns on the servo motor 33, which drives the rotating column 32 on one side to rotate within the mounting plate 31, thereby rotating the mounting frame 21. This allows the operator to flip the material for welding without removing the fixing, thus improving the working efficiency of the device. Both ends of the bidirectional threaded rod 24 penetrate the housing 23, allowing the operator to drive the bidirectional threaded rod 24 from both sides of the housing 23, improving the convenience of the device. Both ends of the bidirectional threaded rod 24 are fixedly connected to handwheels 4. The operator can rotate the bidirectional threaded rod 24 by turning the handwheels 4, thus avoiding scratches to the operator's palms from the threaded grooves on the surface of the bidirectional threaded rod 24, thereby improving the safety of the device.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A welding device for a square pile skirt, comprising a main component (1); the main component (1) includes... A workbench (11) has a mounting base (12) fixedly connected to its rear surface. A welding head (13) is disposed on the mounting base (12); Its characteristics are: A fixing component (2) is provided on the workbench (11), the fixing component (2) including: Mounting frame (21) is provided on the workbench (11); Clamping plate 1 (22) is slidably connected to the inner side of the mounting frame (21), and two are symmetrically arranged; The housing (23) is fixedly connected to the top of the mounting frame (21); A bidirectional threaded rod (24) is rotatably connected inside the housing (23), and one end of the rod passes through the housing (23). Clamping plate two (25) is threaded to the outer wall of the bidirectional threaded rod one (24), passes through the two clamping plates one (22), and is symmetrically arranged in two; A drive mechanism (26) is disposed on the worktable (11); Connecting plate (27), each of the clamps (22) has a connecting plate (27) fixedly connected to its outer side wall.

2. The welding equipment for square pile skirts according to claim 1, characterized in that: The drive mechanism (26) includes: The drive box (261) is fixedly connected to the outer wall of the mounting frame (21); The second bidirectional threaded rod (262) is rotatably connected to the inner wall of the drive box (261), and both connecting plates (27) are threaded to the outer wall of the second bidirectional threaded rod (262). The motor (263) is fixedly connected to the top of the drive box (261), and its output end is fixedly connected to the bidirectional threaded rod (262).

3. The welding equipment for square pile skirts according to claim 2, characterized in that: The drive box (261) is provided with a guide rail cover (5).

4. The welding equipment for square pile skirts according to claim 1, characterized in that: An auxiliary component (3) is provided on the workbench (11), the auxiliary component (3) including: Mounting plates (31) are symmetrically arranged on the top of the workbench (11); Rotating column (32), rotating column (32) is inserted into the opposite face of the two mounting plates (31), and the two rotating columns (32) are fixedly connected to the outer wall of the mounting frame (21); The servo motor (33) is fixedly connected to the outer wall of the mounting plate (31) on one side and fixedly connected to the rotating column (32) on one side.

5. The welding equipment for square pile skirting according to claim 1, characterized in that: Both ends of the bidirectional threaded rod (24) penetrate the housing (23).

6. The welding equipment for square pile skirting according to claim 5, characterized in that: Both ends of the bidirectional threaded rod (24) are fixedly connected to handwheels (4).