Full-automatic bearing assembling machine

Through the design of a fully automatic bearing assembly machine, the vibrating plate feeder and push rod pushing mechanism are used to realize the automatic assembly of copper sleeves and caps, which solves the problem of low efficiency of manual assembly and improves production efficiency.

CN223476791UActive Publication Date: 2025-10-28CIXI WANNING MOULD CO LTD
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Patent Information

Application Number
CN202423044452.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-28
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In the prior art, the assembly of the copper sleeve and the cap mainly relies on manual operation, resulting in low production efficiency.

Method used

A fully automatic bearing assembly machine was designed, which adopted the first and second vibration plate feeders for automatic material discharge, combined with the copper sleeve telescopic push rod and the cap telescopic push frame for automatic pushing, and realized the automatic pressing assembly by lifting and lowering the assembly punch head.

Benefits of technology

The automatic arrangement, transportation and rapid stamping assembly of copper sleeves and caps are realized, thus improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bearing assembling machines, in particular to a full-automatic bearing assembling machine which comprises a cabinet, a machine table is fixedly connected to the top of the cabinet, an assembling mechanism is arranged at the front end of the top of the machine table, and a controller is fixedly connected to the rear end of the top of the machine table. A first vibration disc feeding machine and a second vibration disc feeding machine are arranged on the top of the machine table and located on the left side and the right side of the controller respectively, and adjusting assemblies are arranged at the bottom of the first vibration disc feeding machine and the bottom of the second vibration disc feeding machine respectively. And automatic discharging and conveying of bearing assembly and automatic pushing of butt-joint bearing parts for rapid stamping assembly are conveniently improved, so that the production efficiency is improved, and the device is very practical.
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Description

Technical Field

[0001] This utility model mainly relates to the technical field of bearing assembly machines, specifically a fully automatic bearing assembly machine. Background Technology

[0002] Bearings are components that fix and reduce the coefficient of friction of loads during mechanical transmission. Their main function is to support rotating mechanical bodies and reduce the coefficient of friction of mechanical loads during transmission. Copper bushings, also known as copper bearings, are oil-lubricated bearings made of various copper alloys and used to lubricate mechanical parts. They are used in various large and heavy machinery and are an important component of machinery. The advantage of copper bushings is that they can prevent sparks from being generated when parts collide and can prevent the explosion of flammable and explosive gases or other liquids. In the production of copper bushing bearings, the copper bushing and cap need to be assembled.

[0003] In the existing technology, when assembling copper bushings and caps, workers usually have to manually place the copper bushings and caps onto the pressing assembly mechanism for assembly, which affects the production efficiency of bearing assembly.

[0004] Therefore, we provide a fully automatic bearing assembly machine to overcome the shortcomings of existing technologies. Utility Model Content

[0005] This utility model mainly provides a fully automatic bearing assembly machine to solve the technical problems mentioned in the background art.

[0006] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows:

[0007] A fully automatic bearing assembly machine includes a cabinet, a machine platform fixedly connected to the top of the cabinet, an assembly mechanism at the front end of the top of the machine platform, a controller fixedly connected to the rear end of the top of the machine platform, a first vibratory feeder and a second vibratory feeder respectively arranged on the top of the machine platform and on the left and right sides of the controller, and an adjustment component is provided at the bottom of both the first vibratory feeder and the second vibratory feeder.

[0008] Furthermore, the assembly mechanism includes a mounting base fixedly connected to the front end of the top of the machine tool, an assembly platform fixedly connected to the top of the mounting base, an assembly pressing platform fixedly connected to the top of the assembly platform, a copper sleeve telescopic push rod movably connected to the front end of the assembly pressing platform, a cap telescopic push frame extending to the bottom end of the assembly pressing platform on the right side of the assembly platform, a mounting top frame fixedly connected to the top of the assembly platform, and a lifting assembly punch head fixedly connected to the center of the top of the mounting top frame.

[0009] Furthermore, a feeding hopper that communicates with the assembly press is fixedly connected to the bottom end of the assembly platform.

[0010] Furthermore, the output end of the first vibratory feeder is fixedly connected to a first feeding frame, the output end of the first feeding frame is connected to the left side of the assembly press table, and the output end of the first feeding frame is adapted to the position of the telescopic end of the copper sleeve telescopic push rod. The output end of the second vibratory feeder is fixedly connected to a second feeding frame, the output end of the second feeding frame is connected to the bottom of the rear end of the assembly press table, and the output end of the second feeding frame is adapted to the position of the telescopic end of the cap telescopic push rod.

[0011] Furthermore, the adjustment assembly includes two sets of adjustment screws fixedly connected to the left and right sides of the top of the machine. Each set of adjustment screws consists of four screws arranged in a rectangular shape. An adjustment platform is movably sleeved on the outside of each adjustment screw. Locking nuts are threadedly connected to the upper and lower ends of the adjustment platform on the outside of each adjustment screw, and the locking nuts are in contact with the adjustment platform.

[0012] Furthermore, the controller is electrically connected to the first vibratory feeder, the second vibratory feeder, the copper sleeve telescopic push rod, the cap telescopic push frame, and the lifting assembly stamping head.

[0013] The beneficial effects of this utility model are as follows:

[0014] To address the problem of high-efficiency production in existing technologies that cannot automate material feeding, conveying, and pushing of bearing components for rapid stamping assembly, this invention utilizes a first and second vibratory feeder to automatically feed the copper sleeves and caps of the bearings to be assembled. The first and second feeding frames then transport the fed copper sleeves and caps into the assembly press. The corresponding combination of the copper sleeve telescopic push rod and the cap telescopic push frame pushes the components, which are then automatically pressed together by a lifting assembly stamping head for bearing assembly. After assembly, the cap telescopic push frame resets, and the assembled bearing is discharged from the hopper. This invention not only has a simple structure but also facilitates automated material feeding, conveying, and pushing of bearing components for rapid stamping assembly, thus significantly improving production efficiency, making it highly practical. Attached Figure Description

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the overall side view structure of this utility model;

[0017] Figure 3 This is the overall front view of the present invention;

[0018] Figure 4 This is a schematic diagram of the assembly device structure of this utility model.

[0019] In the diagram: 1. Cabinet; 2. Machine base; 3. Assembly mechanism; 31. Mounting base frame; 32. Assembly table; 33. Mounting top frame; 4. Adjustment component; 41. Adjusting screw; 42. Adjusting table; 43. Locking nut; 5. First vibratory feeder; 51. First feeding frame; 6. Second vibratory feeder; 61. Second feeding frame; 7. Assembly press table; 8. Copper sleeve telescopic push rod; 9. Cap telescopic push frame; 10. Lifting assembly stamping head; 11. Unloading hopper; 12. Controller. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the utility model more thorough and comprehensive.

[0021] For an example, please refer to the appendix. Figure 1-4 As shown, a fully automatic bearing assembly machine includes a cabinet 1, a platform 2 fixedly connected to the top of the cabinet 1, an assembly mechanism 3 at the front end of the top of the platform 2, a controller 12 fixedly connected to the rear end of the top of the platform 2, a first vibratory feeder 5 and a second vibratory feeder 6 respectively located on the top of the platform 2 and on the left and right sides of the controller 12, and an adjustment component 4 is provided at the bottom of both the first vibratory feeder 5 and the second vibratory feeder 6.

[0022] The assembly mechanism 3 includes a mounting base 31 fixedly connected to the front end of the top of the machine base 2. An assembly platform 32 is fixedly connected to the top of the mounting base 31. An assembly pressing platform 7 is fixedly connected to the top of the assembly platform 32. A copper sleeve telescopic push rod 8 is movably connected to the front end of the assembly pressing platform 7. A cap telescopic push frame 9 extending to the bottom end of the assembly pressing platform 7 is provided on the right side of the assembly platform 32. A mounting top frame 33 is fixedly connected to the top of the assembly platform 32. A lifting assembly punch head 10 is fixedly connected to the center of the top of the mounting top frame 33. The lifting assembly punch head 10 is composed of an electric lifting rod and a punch head. A feeding hopper 11 connected to the assembly pressing platform 7 is fixedly connected to the bottom end of the assembly platform 32. A first feeding frame 51 is fixedly connected to the output end of the first vibrating feeder 5. The output end of the first feeding frame 51 is connected to the left side of the assembly pressing platform 7. The output end is adapted to the telescopic end position of the copper sleeve telescopic push rod 8. The output end of the second vibratory feeder 6 is fixedly connected to the second feeding frame 61. The output end of the second feeding frame 61 is connected to the bottom of the rear end of the assembly press table 7, and the output end of the second feeding frame 61 is adapted to the telescopic end position of the cap telescopic push frame 9. The first vibratory feeder 5 and the second vibratory feeder 6 facilitate the automatic discharge of the copper sleeve and cap of the bearing to be assembled. The first feeding frame 51 and the second feeding frame 61 transport the discharged copper sleeve and cap into the assembly press table 7. The copper sleeve telescopic push rod 8 and the cap telescopic push frame 9 are pushed in a corresponding combination. The lifting assembly stamping head 10 automatically presses and assembles the bearing. After assembly, the copper sleeve telescopic push rod 8 and the cap telescopic push frame 9 are reset. The assembled bearing is discharged from the unloading hopper 11.

[0023] The adjustment component 4 includes two sets of adjustment screws 41 fixedly connected to the left and right sides of the top of the machine base 2. Each set of adjustment screws 41 consists of four screws arranged in a rectangular shape. An adjustment platform 42 is movably sleeved on the outside of the adjustment screws 41. Locking nuts 43 are threadedly connected to the upper and lower ends of the adjustment platform 42 on the outside of the adjustment screws 41. The locking nuts 43 fit into the adjustment platform 42. The controller 12 is electrically connected to the first vibratory feeder 5, the second vibratory feeder 6, the copper sleeve telescopic push rod 8, the cap telescopic push frame 9, and the lifting assembly stamping head 10. The installation height of the first vibratory feeder 5 and the second vibratory feeder 6 is adjusted through the adjustment component 4, thereby ensuring that the first feeding frame 51 on the first vibratory feeder 5 and the second feeding frame 61 on the second vibratory feeder 6 are adapted to be connected to the assembly press table 7, thus meeting the automatic feeding and installation requirements of the processing.

[0024] The specific operation method of this utility model is as follows:

[0025] First, the installation height of the first vibratory feeder 5 and the second vibratory feeder 6 is adjusted by adjusting component 4, thereby ensuring that the first feeding frame 51 on the first vibratory feeder 5 and the second feeding frame 61 on the second vibratory feeder 6 are adapted to be connected to the assembly press table 7, meeting the automatic feeding and installation requirements of the processing. During assembly, the first vibratory feeder 5 and the second vibratory feeder 6 facilitate the automatic discharge of the copper sleeves and caps of the bearings to be assembled. The first feeding frame 51 and the second feeding frame 61 transport the discharged copper sleeves and caps into the assembly press table 7. The corresponding combination of the copper sleeve telescopic push rod 8 and the cap telescopic push frame 9 is pushed by the lifting assembly stamping head 10 for automatic pressing and assembly of the bearings. After assembly, the copper sleeve telescopic push rod 8 and the cap telescopic push frame 9 are reset, and the assembled bearings are discharged from the discharge hopper 11.

[0026] The present invention has been described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, shall be within the protection scope of the present invention.

Claims

1. A fully automatic bearing assembly machine, comprising a cabinet (1), characterized in that... The top of the cabinet (1) is fixedly connected to the machine platform (2). The front end of the top of the machine platform (2) is provided with an assembly mechanism (3). The rear end of the top of the machine platform (2) is fixedly connected to a controller (12). The top of the machine platform (2) and the left and right sides of the controller (12) are respectively provided with a first vibrating plate feeder (5) and a second vibrating plate feeder (6). The bottom of the first vibrating plate feeder (5) and the second vibrating plate feeder (6) are both provided with adjustment components (4).

2. The fully automatic bearing assembly machine according to claim 1, characterized in that: The assembly mechanism (3) includes a mounting base (31) fixedly connected to the front end of the top of the machine base (2). An assembly platform (32) is fixedly connected to the top of the mounting base (31). An assembly pressing platform (7) is fixedly connected to the top of the assembly platform (32). A copper sleeve telescopic push rod (8) is movably connected to the front end of the assembly pressing platform (7). A cap telescopic push frame (9) extending to the bottom end of the assembly pressing platform (7) is provided on the right side of the assembly platform (32). An installation top frame (33) is fixedly connected to the top of the assembly platform (32). A lifting assembly stamping head (10) is fixedly connected to the center of the top of the installation top frame (33).

3. The fully automatic bearing assembly machine according to claim 2, characterized in that: The bottom end of the assembly table (32) is fixedly connected to a feeding hopper (11) that communicates with the assembly pressing table (7).

4. The fully automatic bearing assembly machine according to claim 2, characterized in that: The first vibratory feeder (5) has a first feeding frame (51) fixedly connected to its output end. The output end of the first feeding frame (51) is connected to the left side of the assembly press (7), and the output end of the first feeding frame (51) is adapted to the telescopic end of the copper sleeve telescopic push rod (8). The second vibratory feeder (6) has a second feeding frame (61) fixedly connected to its output end. The output end of the second feeding frame (61) is connected to the bottom of the rear end of the assembly press (7), and the output end of the second feeding frame (61) is adapted to the telescopic end of the cap telescopic push rod (9).

5. The fully automatic bearing assembly machine according to claim 1, characterized in that: The adjustment assembly (4) includes two sets of adjustment screws (41) fixedly connected to the left and right sides of the top of the machine base (2). Each set of adjustment screws (41) consists of four screws arranged in a rectangular shape. An adjustment platform (42) is movably sleeved on the outside of the adjustment screws (41). Locking nuts (43) are threadedly connected to the upper and lower ends of the adjustment platform (42) on the outside of the adjustment screws (41). The locking nuts (43) are in contact with the adjustment platform (42).

6. The fully automatic bearing assembly machine according to claim 2, characterized in that: The controller (12) is electrically connected to the first vibratory feeder (5), the second vibratory feeder (6), the copper sleeve telescopic push rod (8), the cap telescopic push frame (9), and the lifting assembly stamping head (10).