Quartz round rod angle processing device

By designing a quartz round rod angle processing device, using a displacement plate and a milling machine for multi-angle processing, and recycling the processing fluid through a filtration system, the problems of low efficiency and resource waste of existing equipment were solved, and efficient processing and resource conservation were achieved.

CN223477147UActive Publication Date: 2025-10-28LIANYUNGANG KERUI BAOSHIYING CERAMIC MATERIAL CO LTD
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Patent Information

Application Number
CN202422975916.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-28
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The existing quartz round bar processing equipment has low efficiency during milling and grinding, and can only process 60 pieces per shift, and the utilization rate of processing fluid resources is low.

Method used

A quartz rod angle processing device was designed, which included a displacement plate, a placement plate, a processing part, and a filtration system. The quartz rod was fixed by the placement plate and metal bars on the displacement plate. Multi-angle processing was performed using a milling machine, and the processing fluid was collected and recycled through the filtration system.

Benefits of technology

The processing efficiency of quartz round rods is improved, multiple round rods can be processed at the same time, and the recycling of processing fluid is achieved through the design of the filtration system, saving resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of quartz round rod processing, in particular to a quartz round rod angle processing device which comprises a rack, a displacement plate capable of displacing along the rack is arranged in the rack, a plurality of placing plates are arranged on the displacement plate and can be used for placing quartz round rods, a connecting frame connected with the rack is arranged on the rack, and the connecting frame is connected with the rack. A displacement block which is connected with the connecting frame and can move is arranged in the connecting frame, a machining part which can move and can machine the quartz round rods on the containing plate is arranged below the displacement block, and a water supply box which can provide machining liquid when the quartz round rods are machined is arranged in the machining part; a collecting cavity capable of collecting working fluid is formed in the machine frame, a filtering box capable of filtering the working fluid is arranged in the collecting cavity, and the filtered working fluid in the collecting cavity can circularly flow into the water supply box.
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Description

Technical Field

[0001] This utility model relates to the field of quartz round bar processing technology, specifically a quartz round bar angle processing device. Background Technology

[0002] Quartz is one of the major rock-forming minerals, generally referring to low-temperature quartz, which is the most widely distributed mineral in the quartz group. In a broader sense, quartz also includes high-temperature quartz and coesite. Its main component is SiO2, and it is colorless and transparent. It often contains small amounts of impurities, which can cause it to become translucent or opaque crystals. It is hard in texture.

[0003] Common quartz bar processing equipment uses an angle fixture on the upper plate to process such quartz bars. After the bars are placed on the plate, they are milled using a milling machine. Each angle fixture can process 20 bars at a time. Wax blocks are used for bonding, and the base plate needs to be heated and cooled. The processing efficiency is relatively low, with an average of 60 bars processed per shift. Therefore, a quartz bar angle processing device is proposed. Utility Model Content

[0004] (1) Technical problems solved

[0005] To address the shortcomings of existing technologies, this utility model provides a quartz round bar angle processing device, which solves the problems mentioned in the background art.

[0006] (2) Technical solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a quartz round bar angle processing device, comprising a frame, a displacement plate that can move along the frame, a plurality of placement plates on the displacement plate for placing quartz round bars, a connecting frame connected to the frame, a displacement block connected to the connecting frame and capable of movement on the connecting frame, a processing component below the displacement block capable of movement and processing the quartz round bars on the placement plates, a water supply box for providing processing fluid during quartz round bar processing, a collection chamber for collecting the processing fluid in the frame, a filter box for filtering the processing fluid in the collection chamber, and the filtered processing fluid in the collection chamber circulating back to the water supply box. During processing, this equipment places quartz rods sequentially along a placement plate, and then processes them using a workpiece. After machining the first sector of the quartz rod, it can be flipped over to machine the second sector. If four-sided milling is required, the rod can be flipped over again after machining the first and second sector surfaces, and the third and fourth surfaces can be milled using these surfaces as a reference. The workpiece can be changed according to the size and specifications of the quartz rod.

[0008] Furthermore, the displacement plate can be displaced along the X-axis of the frame surface. The displacement plate is provided with placement plates arranged at intervals along its surface. Quartz rods are sequentially placed on the surfaces of the placement plates, and metal baffles that limit the movement of the quartz rods are provided between the spaced-apart placement plates. Each metal baffle has a protective sheath that contacts the end of the quartz rod. The machined part is adapted to fit the quartz rod. The metal baffles and protective sheaths both protect and fix the quartz rod.

[0009] Furthermore, the displacement plate has eight placement plates arranged at intervals, each capable of holding 1-14 quartz rods. The frame includes a displacement plate drive cylinder that moves the displacement plate along the X-axis of the frame surface. This arrangement of placement plates and the number of quartz rods allows for the machining of multiple quartz rods at different angles, improving machining efficiency and ensuring that the fan-shaped angle and dimensions of the quartz rods meet customer requirements. This design is suitable for mass production.

[0010] Furthermore, the processing component is a milling machine, the water supply box is installed on top of the milling machine, the water outlet of the water supply box is connected to the milling machine, and the processing end at the bottom of the milling machine can process the quartz rod at different angles. The processing component is set as a milling machine, which can be adjusted according to the size specifications of the quartz rod.

[0011] Furthermore, the connecting frame is provided with a water storage tank connected to the water supply box, the connecting frame is provided with a displacement block driving cylinder that can drive the displacement block to move along the Y-axis of the frame surface, the displacement block is provided with a workpiece driving cylinder that can drive the workpiece to move along the Z-axis of the frame surface, and the displacement block is provided with a guide rod that can guide the displacement of the workpiece.

[0012] Furthermore, the filter box is equipped with a filter plate that can be embedded within it, the filter plate having a mesh size of 150-250 mesh, and the bottom of the filter box has a filter mesh with a mesh size of 300-600 mesh. The mesh size settings of the filter box and filter plate allow for the efficient separation of chips and impurities produced by the milling machine, preventing any impact on the secondary use of the processing fluid.

[0013] Furthermore, the filter box is pulled out and installed in the collection chamber, and the thickness of the bottom of the collection chamber gradually decreases from left to right. The bottom end of the frame is provided with a water outlet pipe that is connected to the lowest end of the bottom of the collection chamber.

[0014] Furthermore, the frame is also equipped with a water pump that is connected to the lowest end of the bottom of the collection chamber and can inject water from the collection chamber into the water storage tank.

[0015] Compared with the prior art, this quartz round bar angle processing device can place quartz round bars on a placement plate arranged at intervals, with protective skins placed between adjacent quartz round bars and separated by metal baffles. The quartz round bars are also fixed by the metal baffles, which facilitates milling the quartz round bars on the placement plate by a milling machine. During the milling process, the processing fluid can be filtered and collected, and the filtered processing fluid can be recycled by a water pump, thereby saving resources and improving the utilization rate of the processing fluid. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 For this utility model Figure 1 Side view sectional structural diagram;

[0018] Figure 3 For this utility model Figure 1 A schematic diagram of a partial sectional view of the structure from the front;

[0019] Figure 4 This is a cross-sectional structural diagram of the water supply box of this utility model.

[0020] In the diagram: 1. Frame; 2. Displacement plate; 3. Placement plate; 4. Quartz round bar; 5. Connecting frame; 6. Displacement block; 7. Machining part; 8. Water supply box; 9. Collection chamber; 10. Filter box; 11. Metal baffle; 12. Displacement plate drive cylinder; 13. Milling machine; 14. Water storage tank; 15. Displacement block drive cylinder; 16. Machining part drive cylinder; 17. Filter plate; 18. Guide rod; 19. Water outlet pipe; 20. Water pump. Detailed Implementation

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] Please see Figures 1 to 4This utility model provides a technical solution: a quartz round bar angle processing device, including a frame 1, a displacement plate 2 that can move along the frame 1, a plurality of placement plates 3 on the displacement plate 2, the placement plates 3 being used to place quartz round bars 4, the displacement plate 2 being able to move along the X-axis of the surface of the frame 1, the placement plates 3 being arranged sequentially at intervals along the surface of the displacement plate 2, the quartz round bars 4 being arranged sequentially on the surface of the placement plates 3, and metal baffles 11 that can limit the movement of the quartz round bars 4 between the sequentially spaced placement plates 3, the metal baffles 11 having a protective skin that contacts the end of the quartz round bar 4, and the processing part 7 and the quartz round bar... The displacement plate 2 is equipped with eight placement plates 3 arranged at intervals on the displacement plate 2. Each placement plate 3 can hold 1-14 quartz round bars 4. The frame 1 is equipped with a displacement plate drive cylinder 12 that can drive the displacement plate 2 to move along the X-axis of the surface of the frame 1. The frame 1 is equipped with a connecting frame 5 connected to the frame 1. The connecting frame 5 is equipped with a displacement block 6 connected to the connecting frame 5 and capable of displacement. Below the displacement block 6 is a processing part 7 that can move and process the quartz round bars 4 on the placement plate 3. The processing part 7 is a milling machine 13. A water supply box 8 is installed on the top of the milling machine 13. The water outlet of the water supply box 8 is connected to the milling machine 13. The milling machine 13 has a machining end at its bottom that can process quartz rod 4 at different angles. The connecting frame 5 contains a water tank 14 connected to a water supply box 8. The connecting frame 5 also contains a displacement block drive cylinder 15 that can drive the displacement block 6 to move along the Y-axis of the surface of the frame 1. The displacement block 6 contains a machining part drive cylinder 16 that can drive the workpiece 7 to move along the Z-axis of the surface of the frame 1. The displacement block 6 contains a guide rod 18 that guides the displacement of the workpiece 7. The workpiece 7 contains a water supply box 8 that provides processing fluid during the machining of the quartz rod 4. The frame 1 contains a collection chamber 9 that collects the processing fluid, and the collection chamber 9 contains a filter that filters the processing fluid. The filtered processing fluid in the collection chamber 9 can circulate to the water supply box 8. The filter box 10 is equipped with a filter plate 17 that can be embedded in the filter box 10. The filter plate 17 has a mesh size of 150-250 mesh. The bottom of the filter box 10 is equipped with a filter screen with a mesh size of 300-600 mesh. The filter box 10 is pulled out and installed in the collection chamber 9. The thickness of the bottom of the collection chamber 9 gradually decreases from left to right. The bottom of the frame 1 is equipped with a water outlet pipe 19 that is connected to the lowest end of the bottom of the collection chamber 9. The frame 1 is also equipped with a water pump 20 that is connected to the lowest end of the bottom of the collection chamber 9 and can inject the water in the collection chamber 9 into the water storage tank 14.

[0023] All electrical components mentioned in this article are connected to an external main controller and 380V commercial power supply, and the main controller can be a conventional known device such as a computer that can control it.

[0024] In the description of this specification, the terms "connection", "installation", "fixing", "setting", etc. are interpreted in a broad sense. For example, "connection" can be a fixed connection or an indirect connection through an intermediate component without affecting the relationship between components and the technical effect. It can also be an integral connection or a partial connection. In such cases, those skilled in the art can understand the specific meaning of the above terms in this utility model or utility model according to the specific circumstances.

[0025] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A quartz round bar angle machining device, comprising a frame (1), characterized in that: The frame (1) is provided with a displacement plate (2) that can move along the frame (1). The displacement plate (2) is provided with a plurality of placement plates (3). The placement plates (3) can be used to place quartz rods (4). The frame (1) is provided with a connecting frame (5) connected to the frame (1). The connecting frame (5) is provided with a displacement block (6) connected to the connecting frame (5) and capable of movement. Below the displacement block (6) is a processing part (7) that can move and process the quartz rods (4) on the placement plates (3). The processing part (7) is provided with a water supply box (8) that can provide processing fluid when processing the quartz rods (4). The frame (1) is provided with a collection chamber (9) that can collect processing fluid. The collection chamber (9) is provided with a filter box (10) that can filter the processing fluid. The filtered processing fluid in the collection chamber (9) can circulate to the water supply box (8).

2. The quartz round bar angle processing device according to claim 1, characterized in that: The displacement plate (2) can be displaced along the X-axis of the frame (1). The displacement plate (2) is provided with placement plates (3) arranged sequentially at intervals along the surface of the displacement plate (2). The quartz rod (4) is arranged sequentially on the surface of the placement plates (3). There are metal baffles (11) between the sequentially arranged placement plates (3) that can limit the movement of the quartz rod (4). The metal baffles (11) are provided with protective skin that contacts the end of the quartz rod (4). The processed part (7) is adapted to the quartz rod (4).

3. The quartz round bar angle processing device according to claim 2, characterized in that: The displacement plate (2) has 8 placement plates (3) arranged at intervals in sequence. The number of quartz round bars (4) that can be placed on each placement plate (3) ranges from 1 to 14. The frame (1) is provided with a displacement plate driving cylinder (12) that can drive the displacement plate (2) to move along the X-axis of the surface of the frame (1).

4. The quartz round bar angle processing device according to claim 1, characterized in that: The processing component (7) is a milling machine (13). The water supply box (8) is installed on the top of the milling machine (13). The water outlet of the water supply box (8) is connected to the milling machine (13). The processing end at the bottom of the milling machine (13) can process the quartz round bar (4) at different angles.

5. The quartz round bar angle processing device according to claim 4, characterized in that: The connecting frame (5) is provided with a water storage tank (14) connected to the water supply box (8). The connecting frame (5) is provided with a displacement block driving cylinder (15) that can drive the displacement block (6) to move along the Y-axis of the surface of the frame (1). The displacement block (6) is provided with a workpiece driving cylinder (16) that can drive the workpiece (7) to move along the Z-axis of the surface of the frame (1). The displacement block (6) is provided with a guide rod (18) that can guide the displacement of the workpiece (7).

6. The quartz round bar angle machining device according to claim 1, characterized in that: The filter box (10) is provided with a filter plate (17) that can be embedded in the filter box (10). The filter plate (17) has a mesh size of 150-250 mesh. The bottom end of the filter box (10) is provided with a filter mesh, and the mesh size of the filter mesh is 300-600 mesh.

7. The quartz round bar angle machining device according to claim 6, characterized in that: The filter box (10) is pulled out and installed in the collection chamber (9). The thickness of the bottom of the collection chamber (9) gradually decreases from left to right. The bottom end of the frame (1) is provided with a water outlet pipe (19) that is connected to the lowest end of the bottom of the collection chamber (9).

8. The quartz round bar angle machining device according to claim 7, characterized in that: The frame (1) is also equipped with a water pump (20) that is connected to the lowest end of the bottom of the collection chamber (9) and can inject water in the collection chamber (9) into the water storage tank (14).