Full-automatic polishing device for aluminum product production
Through the design of the fully automatic polishing device, the problem of unstable fixation of aluminum materials is solved, automatic polishing and stable adsorption are achieved, and the efficiency and quality of aluminum polishing are improved.
Patent Information
- Application Number
- CN202422915474.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-28
AI Technical Summary
During use, the existing aluminum polishing machine is not stable enough to fix the aluminum alloy, making it impossible to polish accurately. In addition, the grinding disc is fixed in position and needs to be adjusted manually, which can easily scratch the surface.
A fully automatic polishing device consisting of a moving component, an adjusting component, a lifting component and an adsorption component was designed. The polishing disc was driven by a motor-driven gear set to move horizontally and vertically, and was fixed with a negative pressure adsorption head to achieve automated polishing and stable adsorption.
A high degree of automation is achieved in aluminum polishing, which improves work efficiency, avoids damage caused by manual adjustment, and enhances the fixing effect and applicability.
Smart Images

Figure CN223477291U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aluminum processing equipment, and in particular to a fully automatic polishing device for aluminum production. Background Technology
[0002] In some precision manufacturing equipment, the aluminum sheets used in these machines need to be polished to meet quality requirements. Polishing refers to a processing method that uses mechanical, chemical, or electrochemical processes to reduce the surface roughness of a workpiece, thereby obtaining a bright and smooth surface. It involves using polishing tools and abrasive particles or other polishing media to refine the surface of a workpiece.
[0003] A polishing machine for aluminum processing, with publication number CN221583183U, relates to the field of polishing machine technology. This utility model includes an operating table and a small polishing machine with a fixed structure. An operating plate is fixedly connected to the surface of the operating table, and a mounting plate is fixedly connected to the surface of the operating plate. An electric telescopic rod is fixedly connected to the bottom surface of the mounting plate. The electric telescopic rod has a detachable structure on its surface, and the operating table has a fixed structure. This invention solves the problem that existing polishing machines on the market do not provide sufficient stability for polishing aluminum alloys, making precise polishing impossible. However, the positions of the polishing discs in existing aluminum processing polishing machines are mostly fixed, requiring operators to constantly adjust the position of the plate, and the pressing plate can easily scratch the aluminum surface. Utility Model Content
[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology, and it includes: a workbench with a support frame below it; a moving component connected to the workbench via a first toothed plate, and a mounting frame connected to the moving component; an adjusting component connected to the mounting frame via a second toothed plate; a lifting component connected to the adjusting component on one side, and a polishing disc on the lifting component; an adsorption component connected to the workbench; a first electric lifting rod connected to the adsorption component; the moving component includes a first motor connected to a first gear set, the first gear set connected to a first drive wheel, the first drive wheel being adapted to the first toothed plate, and a first limiting member on one side of the first gear set.
[0005] As a further description of the above technical solution: the adjustment component includes a second motor, the second motor is connected to a second gear set, the second gear set is connected to a second drive wheel, the second drive wheel is adapted to a second toothed plate, and a second limiting member is provided on one side of the second gear set.
[0006] As a further description of the above technical solution: the lifting assembly includes a mounting frame, the mounting frame is detachably connected to the second limiting member, a second electric lifting rod is provided on the mounting frame, the lower part of the second electric lifting rod is connected to a connecting plate, the connecting plate is detachably connected to a third motor, and the third motor is connected to a polishing disc.
[0007] As a further description of the above technical solution: the adsorption assembly includes an adsorption head and a negative pressure pump. The adsorption head has a negative pressure chamber inside, and a suction pipe is provided on one side of the negative pressure chamber. The suction pipe is connected to the negative pressure pump through a conduit.
[0008] As a further description of the above technical solution: the first limiting member includes a first connecting frame, on which a plurality of first limiting pulleys are provided, and the first limiting pulleys are adapted to the first sliding plate provided on the worktable.
[0009] As a further description of the above technical solution: the second limiting member includes a second connecting frame, on which a plurality of second limiting pulleys are provided, and the second limiting pulleys are adapted to the second sliding plate provided on the mounting frame.
[0010] As a further description of the above technical solution: multiple adsorption heads are provided, and a first electric lifting rod is connected below each adsorption head. The first electric lifting rod is detachably connected to the worktable.
[0011] As a further description of the above technical solution: the workbench is provided with an installation slot, and a control box and control panel are provided below the workbench.
[0012] The above technical solution has the following advantages or beneficial effects:
[0013] This invention controls the operation of a first motor, which drives a first drive wheel to move on a first rack via a first gear set. This allows the mounting bracket and polishing disc to move laterally, automatically adjusting the position of the polishing disc for automatic polishing of different parts of the aluminum material. This high degree of automation increases work efficiency. The adsorption component can adsorb and fix the aluminum material without damaging it. The first electric lifting rod can raise and lower the adsorption head, adjusting its height for easier adsorption and fixation of curved aluminum materials, thus enhancing the adsorption and fixation effect. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of a fully automatic polishing device in one embodiment of the present invention;
[0015] Figure 2 This is a front view of a fully automatic polishing device in one embodiment of the present invention;
[0016] Figure 3 for Figure 1 A schematic diagram of the moving components in a fully automated polishing device;
[0017] Figure 4 for Figure 1 A schematic diagram of the adjustment components in a fully automatic polishing device;
[0018] Figure 5 for Figure 1 A schematic diagram of the adsorption component in a fully automatic polishing device.
[0019] Legend:
[0020] 1. Workbench; 2. Support frame; 3. Moving component; 4. First toothed plate; 5. Mounting frame; 6. Adjustment component; 7. Lifting component; 8. Polishing disc; 9. Adsorption component; 10. First electric lifting rod; 11. Second toothed plate; 12. Third motor; 13. First sliding plate; 14. Second sliding plate; 15. Mounting slot; 16. Control box; 17. Control panel; 31. First motor; 32. First gear set; 33. First drive wheel; 34. First limiting component; 35. First connecting frame; 36. First limiting pulley; 61. Second motor; 62. Second gear set; 63. Second drive wheel; 64. Second limiting component; 65. Second connecting frame; 66. Second limiting pulley; 71. Mounting frame; 72. Second electric lifting rod; 73. Connecting plate; 91. Adsorption head; 92. Negative pressure pump; 93. Negative pressure chamber; 94. Suction pipe. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] In the description of this utility model, it should be noted that the terms "vertical", "up", "down", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0023] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0024] like Figure 1-5 As shown, this utility model discloses a fully automatic polishing device for aluminum production, comprising: a worktable 1, with a support frame 2 disposed below the worktable 1; a moving component 3, which is connected to the worktable 1 via a first toothed plate 4, and a mounting frame 5 is connected to the moving component 3; an adjusting component 6, which is connected to the mounting frame 5 via a second toothed plate 11; a lifting component 7, which is connected to the adjusting component 6 on one side, and a polishing disc 8 is disposed on the lifting component 7; an adsorption component 9, which is connected to the worktable 1; and a first electric lifting rod 10, which is connected to the adsorption component 9. The moving component 3 includes a first motor 31, which is connected to a first gear set 32, which is connected to a first drive wheel 33, which is adapted to the first toothed plate 4, and a first limiting member 34 is disposed on one side of the first gear set 32.
[0025] In this embodiment, by placing the aluminum material to be polished on the workbench 1, the aluminum material can be adsorbed and fixed by controlling the adsorption component 9. By controlling the first motor 31, the first drive wheel 33 can be moved on the first rack 2 through the first gear set 32, which can drive the mounting frame 5 and the polishing disc 8 to move laterally. The position of the polishing disc 8 can be automatically adjusted, which is convenient for automatically polishing different parts of the aluminum material. The degree of automation is high and the work efficiency is accelerated. The aluminum material can be adsorbed and fixed by the adsorption component 9 without damaging the aluminum material.
[0026] Specifically, the operation of the first electric lifting rod 10 can drive the adsorption head 91 to rise and fall, adjusting the height of the adsorption head 91 to facilitate the adsorption and fixation of curved aluminum materials, thereby enhancing the adsorption and fixation effect.
[0027] The first limiting member 34 includes a first connecting frame 35, on which a plurality of first limiting pulleys 36 are provided. The first limiting pulleys 36 are adapted to the first sliding plate 13 provided on the workbench 1. By sliding the first limiting pulleys 36 on the first sliding plate 15, the first sliding plate 15 can limit the movement of the moving component 3, thereby enhancing the stability of the moving component 3 when it moves.
[0028] like Figure 2 and Figure 4 As shown, specifically, the adjustment component 6 includes a second motor 61, which is connected to a second gear set 62. The second gear set 62 is connected to a second drive wheel 63, which is adapted to the second toothed plate 11. A second limiting member 64 is provided on one side of the second gear set 62. By controlling the operation of the second motor 61, the second drive wheel 63 can be driven to move on the second toothed plate 11 through the second gear set 62, which can drive the adjustment component 6 and the polishing disc 8 to move longitudinally, facilitating polishing of different parts of the aluminum material and enhancing the applicability of the device.
[0029] The second limiting member 64 includes a second connecting frame 65, on which a plurality of second limiting pulleys 66 are provided. The second limiting pulleys 66 are adapted to the second sliding plate 14 provided on the mounting frame 5. By sliding the second limiting pulleys 66 on the second sliding plate 14, the second sliding plate 14 can limit the adjustment component 6, thereby enhancing the stability of the adjustment component 6 when it moves.
[0030] like Figure 1 and Figure 2 As shown, specifically, the lifting assembly 7 includes a mounting frame 71, which is detachably connected to the second limiting member 64. A second electric lifting rod 72 is provided on the mounting frame 71, and the lower part of the second electric lifting rod 72 is connected to a connecting plate 73. The connecting plate 73 is detachably connected to a third motor 12, and the third motor 12 is connected to the polishing disc 8. By controlling the operation of the second electric lifting rod 72, the connecting plate 73 and the third motor 12 can be driven to rise and fall, and the height of the polishing disc 8 can be adjusted, which is convenient for processing aluminum materials of different thicknesses and enhances the applicability of the device.
[0031] like Figure 1 and Figure 5 As shown, specifically, the adsorption assembly 9 includes an adsorption head 91 and a negative pressure pump 92. The adsorption head 91 has a negative pressure chamber 93 inside, and an air extraction pipe 94 is provided on one side of the negative pressure chamber 93. The air extraction pipe 94 is connected to the negative pressure pump 92 through a conduit. When the negative pressure pump 92 is working, air can be extracted from the inside of the negative pressure chamber 93 on the adsorption head 91 through the air extraction pipe 94, so that a negative pressure is formed inside the negative pressure chamber 93, which can adsorb and fix the aluminum material above it, thereby enhancing the stability of the aluminum material during processing.
[0032] The adsorption head 91 is made of rubber and can be fitted with a rubber sealing ring. The rubber head will not damage the aluminum material, and the rubber sealing ring can enhance the adsorption and fixation effect.
[0033] like Figure 2 and Figure 5As shown, specifically, multiple adsorption heads 91 are provided, and each adsorption head 91 is connected to a first electric lifting rod 10 below it. The first electric lifting rod 10 is detachably connected to the worktable 1. Multiple adsorption heads 91 can adsorb and fix multiple parts of the aluminum material, enhancing the fixing effect. Since each adsorption head 91 is connected to a first electric lifting rod 10 below it, the height of each adsorption head 91 can be adjusted independently, which is convenient to adapt to aluminum materials of different specifications.
[0034] like Figure 1 and Figure 2 As shown, specifically, the workbench 1 is provided with an installation slot 15, and a control box 16 and a control panel 17 are provided below the workbench 1. The installation slot 15 facilitates the installation and removal of the adsorption head 91 and the first electric lifting rod 10. After removing the first electric lifting rod 10, the adsorption head 91 and the first electric lifting rod 10 can be taken out downwards, which enhances the practicality of the device. The device can be controlled to work through the control panel 17.
[0035] Working principle: The operator places the aluminum material to be polished on the workbench 1 and controls the adsorption component 9 to adsorb and fix the aluminum material. By controlling the first motor 31, the first drive wheel 33 is driven by the first gear set 32 to move on the first rack 2, which in turn drives the mounting frame 5 and the polishing disc 8 to move laterally. The position of the polishing disc 8 can be automatically adjusted to facilitate automatic polishing of different parts of the aluminum material. The degree of automation is high, which speeds up the work efficiency. The adsorption component 9 can adsorb and fix the aluminum material without damaging it.
[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A fully automatic polishing device for aluminum material production, characterized in that, include: Workbench (1), with a support frame (2) installed below the workbench (1); The moving component (3) is connected to the worktable (1) via a first toothed plate (4), and a mounting bracket (5) is connected to the moving component (3). Adjustment component (6), which is connected to the mounting bracket (5) via a second toothed plate (11); A lifting assembly (7) is connected to the adjusting assembly (6) on one side, and a polishing disc (8) is provided on the lifting assembly (7). Adsorption component (9), which is connected to the workbench (1); The first electric lifting rod (10) is connected to the adsorption assembly (9); The moving component (3) includes a first motor (31), which is connected to a first gear set (32). The first gear set (32) is connected to a first drive wheel (33), which is adapted to the first toothed plate (4). A first limiting member (34) is provided on one side of the first gear set (32).
2. The fully automatic polishing device for aluminum production according to claim 1, characterized in that: The adjustment component (6) includes a second motor (61), which is connected to a second gear set (62). The second gear set (62) is connected to a second drive wheel (63), which is adapted to a second toothed plate (11). A second limiting member (64) is provided on one side of the second gear set (62).
3. The fully automatic polishing device for aluminum material production according to claim 1, characterized in that: The lifting assembly (7) includes a mounting frame (71), which is detachably connected to a second limiting member (64). A second electric lifting rod (72) is provided on the mounting frame (71), and the lower part of the second electric lifting rod (72) is connected to a connecting plate (73). The connecting plate (73) is detachably connected to a third motor (12), and the third motor (12) is connected to a polishing disc (8).
4. The fully automatic polishing device for aluminum production according to claim 1, characterized in that: The adsorption assembly (9) includes an adsorption head (91) and a negative pressure pump (92). The adsorption head (91) has a negative pressure chamber (93) inside. A suction pipe (94) is provided on one side of the negative pressure chamber (93). The suction pipe (94) is connected to the negative pressure pump (92) through a conduit.
5. The fully automatic polishing device for aluminum material production according to claim 1, characterized in that: The first limiting member (34) includes a first connecting frame (35), on which a plurality of first limiting pulleys (36) are provided, and the first limiting pulleys (36) are adapted to the first sliding plate (13) provided on the workbench (1).
6. The fully automatic polishing device for aluminum material production according to claim 3, characterized in that: The second limiting member (64) includes a second connecting frame (65), on which a plurality of second limiting pulleys (66) are provided, and the second limiting pulleys (66) are adapted to the second sliding plate (14) provided on the mounting frame (5).
7. The fully automatic polishing device for aluminum production according to claim 4, characterized in that: Multiple adsorption heads (91) are provided, and each adsorption head (91) is connected to a first electric lifting rod (10) below it. The first electric lifting rod (10) is detachably connected to the worktable (1).
8. The fully automatic polishing device for aluminum production according to claim 2, characterized in that: The workbench (1) is provided with an installation slot (15), and a control box (16) and a control panel (17) are provided below the workbench (1).
Citation Information
Patent Citations
Polishing machine for aluminum material treatment
CN221583183U