Photovoltaic panel mounting carrier

Abstract

The utility model discloses a photovoltaic panel installation carrier which comprises a box body and an installation screw installed on the side edge of the upper end of the box body, a transfer base is installed at the lower end of the box body, an installation nut is arranged on the installation screw, and sliding rails are installed on the two sides of the interior of the box body. The cover body is located at the upper end of the box body, a lantern ring is installed at the hinged joint of the side edge of the cover body and the installation screw rod, an ejector rod is arranged on the cover body in a penetrating mode, a positioning ejector plate is connected to the lower end of the ejector rod, and a rubber protection layer is distributed on the positioning ejector plate. The positions of the adjusting nuts are adjusted through the threaded blocks evenly distributed on the ejector rods, the extension length of the ejector rods can be adjusted according to the number of photovoltaic panels placed in the box body, the adjusting nuts are installed on the corresponding threaded blocks, and elastic force is provided for the positioning ejector plate through the springs. And in cooperation with the rubber protection layer, protection treatment on the photovoltaic panel is achieved, the photovoltaic panel is protected in the transportation process, and the integrity of the photovoltaic panel is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic installation technology, specifically a photovoltaic panel installation carrier. Background Technology

[0002] A photovoltaic (PV) panel is a power generation device that produces direct current (DC) electricity when exposed to sunlight. It consists of thin, solid-state photovoltaic cells made almost entirely of semiconductor materials (such as silicon). During installation, the PV panels are mounted on a corresponding carrier, and then the panels are attached to a support structure.

[0003] Existing photovoltaic panel installation carriers lack a photovoltaic panel positioning structure, resulting in the photovoltaic panels placed inside the carrier being unable to be positioned correctly. This leads to collisions during transport, and if the photovoltaic panels are deformed, they become unusable. Furthermore, while removing the upper panels from existing photovoltaic panel installation carriers is relatively simple, removing the lower panels is more difficult due to the lack of a proper removal mechanism. This requires installers to bend over to remove the panels, increasing the risk of damage from impacts. Therefore, a photovoltaic panel installation carrier is provided to address the aforementioned problems. Utility Model Content

[0004] The purpose of this invention is to provide a photovoltaic panel mounting carrier to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A photovoltaic panel mounting carrier, comprising:

[0007] The box body is equipped with mounting screws installed on its upper side, and a transfer base is installed at the lower end of the box body. Mounting nuts are provided on the mounting screws, and slide rails are installed on both sides inside the box body.

[0008] The cover is located at the upper end of the box. A collar is installed at the hinge joint between the side of the cover and the mounting screw. A top rod is installed through the cover. A positioning top plate is connected to the lower end of the top rod. A rubber protective layer is distributed on the positioning top plate.

[0009] A partition mechanism is disposed inside the housing near the slide rail;

[0010] A plate ejection mechanism is provided at the bottom of the box.

[0011] Preferably, the mounting screw and the collar are through-connected, and the mounting screw and the mounting nut are threadedly connected.

[0012] Preferably, the push rod has threaded blocks distributed on it, and an adjusting nut is connected to the threaded blocks. A spring is provided on the push rod at the position between the adjusting nut and the cover.

[0013] Preferably, the threaded blocks are evenly distributed at equal intervals on the push rod, and the push rod and the positioning top plate are designed as a single unit.

[0014] Preferably, the partition mechanism includes a slider, a rotating shaft, a partition plate, and a rubber layer. The slider and the slide rail are in a nested sliding connection structure. The partition plate is connected to the slider through the rotating shaft, and the rubber layer is distributed on the partition plate.

[0015] Preferably, the partition is rotatably connected to the slider via a rotating shaft.

[0016] Preferably, the ejection mechanism includes a circular base, a bearing, a gear ring, a servo motor, a drive gear, a guide gear, a limit seat, a rotating rod, and a first guide rod. The circular base and the housing are fixedly connected. The inner wall of the bearing is connected to the edge of the circular base, and the outer wall of the bearing is connected to the gear ring. A servo motor is mounted on the circular base, and a drive gear is mounted on the output end of the servo motor. Guide gears are distributed on the gear ring, and a rotating rod is connected to the guide gear. A limit seat is provided at the upper end of the circular base to engage with the rotating rod.

[0017] Preferably, the gear ring is meshed with both the drive gear and the guide gear, and the gear ring is rotatably connected to the circular base via a bearing.

[0018] Preferably, the end of the rotating rod away from the guide gear is connected to one end of the first guide rod, the other end of the first guide rod is provided with a first guide shaft, one end of the second guide rod is connected to the first guide shaft, the other end of the second guide rod is installed with a second guide shaft, the second guide shaft is connected to an ejector plate, and a telescopic rod is installed between the lower end of the ejector plate and the housing.

[0019] Preferably, the first guide rod and the second guide rod form a rotating structure through the first guide shaft, and the second guide rod is rotatably connected to the ejector plate through the second guide shaft.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] 1. This utility model adjusts the position of the adjusting nut by using evenly distributed threaded blocks on the top rod, thereby adjusting the extension length of the top rod according to the number of photovoltaic panels placed in the box. The adjusting nut is installed at the corresponding threaded block, and the spring provides elastic force to the positioning top plate. In conjunction with the rubber protective layer, the photovoltaic panels are protected during transportation, ensuring the integrity of the photovoltaic panels.

[0022] 2. This utility model can separate and protect stacked photovoltaic panels by using the partition plate on the partition mechanism to avoid friction damage caused by the photovoltaic panels being stacked together. The rotating partition plate can adjust the position of the separation to adapt to photovoltaic panels of different sizes.

[0023] 3. In this utility model, the rotating gear ring in the ejection mechanism meshes with the guide gears distributed on it, driving the rotating rod to rotate on the limiting seat. The rotating rod drives the first guide rod on it to rotate, and drives the second guide rod to rotate synchronously. The telescopic rod installed at the lower end of the ejection plate maintains its vertical movement trajectory, which facilitates the ejection and lowering of the photovoltaic panel through the ejection plate, improves the ease of removing the bottom panel, and avoids damage to the panel from bumps. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0025] Figure 2 This is a schematic diagram of the top rod structure of this utility model.

[0026] Figure 3 This is a schematic diagram of the box structure of this utility model.

[0027] Figure 4 This is a schematic diagram of the partition mechanism of this utility model.

[0028] Figure 5 This is a schematic diagram of the plate ejection mechanism of this utility model.

[0029] In the diagram: 1. Box body; 11. Transfer base; 12. Mounting screw; 13. Mounting nut; 14. Slide rail; 2. Cover; 21. Collar; 3. Top rod; 31. Threaded block; 32. Adjusting nut; 33. Spring; 34. Positioning top plate; 35. Rubber protective layer;

[0030] 4. Baffle mechanism; 41. Slider; 42. Rotating shaft; 43. Partition plate; 44. Rubber layer;

[0031] 5. Plate ejection mechanism; 51. Circular base; 52. Bearing; 53. Gear ring; 54. Servo motor; 55. Drive gear; 56. Guide gear; 57. Limit seat; 58. Rotating rod; 59. First guide rod; 591. First guide shaft; 592. Second guide rod; 593. Second guide shaft; 594. Ejection plate; 595. Telescopic rod. Detailed Implementation

[0032] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0033] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0036] Please see Figure 1-5 One embodiment provided by this utility model:

[0037] A photovoltaic panel mounting carrier, comprising:

[0038] The box body 1 is equipped with an installation screw 12 installed on its upper side. The lower end of the box body 1 is equipped with a transfer base 11. The installation screw 12 is provided with an installation nut 13. The installation screw 12 and the collar 21 are connected by a through connection. The installation screw 12 and the installation nut 13 are connected by a thread. The installation screw 12 and the collar 21 are connected by a through connection to complete the docking and installation process between the box body 1 and the cover 2. Tightening the installation nut 13 can fully limit the position of the cover 2.

[0039] Cover 2, located at the upper end of box 1, with a collar 21 installed at the hinge joint between the side of cover 2 and mounting screw 12, and a top rod 3 running through cover 2, with a positioning top plate 34 connected to the lower end of the top rod 3, and a rubber protective layer 35 distributed on the positioning top plate 34.

[0040] The partition mechanism 4 is located inside the housing 1 close to the slide rail 14. The slide rail 14 is installed on both sides of the inside of the housing 1. The partition mechanism 4 includes a slider 41, a rotating shaft 42, a partition 43 and a rubber layer 44. The slider 41 and the slide rail 14 are nested and slidably connected. The partition 43 is connected to the slider 41 through the rotating shaft 42. The rubber layer 44 is distributed on the partition 43. The partition 43 is rotatably connected to the slider 41 through the rotating shaft 42. The partition 43 can separate and protect the stacked photovoltaic panels to avoid friction damage caused by the photovoltaic panels being stacked together. The rotating partition 43 can adjust the separation position to adapt to photovoltaic panels of different sizes.

[0041] A plate ejection mechanism 5 is provided at the bottom of the housing 1. The plate ejection mechanism 5 includes a circular base 51, a bearing 52, a gear ring 53, a servo motor 54, a drive gear 55, a guide gear 56, a limit seat 57, a rotating rod 58, and a first guide rod 59. The circular base 51 is fixedly connected to the housing 1. The inner wall of the bearing 52 is connected to the edge of the circular base 51, and the outer wall of the bearing 52 is connected to the gear ring 53. The servo motor 54 is mounted on the circular base 51, and the output end of the servo motor 54... A drive gear 55 is installed, and guide gears 56 are distributed on the gear ring 53. A rotating rod 58 is connected to the guide gear 56, and a limiting seat 57 is provided at the upper end of the circular base 51 to fit with the rotating rod 58. The gear ring 53 is meshed with the drive gear 55 and the guide gear 56 respectively. The gear ring 53 is rotatably connected to the circular base 51 through the bearing 52. The drive gear 55 drives the gear ring 53 to rotate through the servo motor 54, thereby realizing the drive of the guide gear 56 by the gear ring 53.

[0042] In one embodiment, threaded blocks 31 are distributed on the top rod 3, and adjusting nuts 32 are connected to the threaded blocks 31. A spring 33 is provided on the top rod 3 at the middle position between the adjusting nut 32 and the cover 2. The threaded blocks 31 are evenly distributed on the top rod 3. The top rod 3 and the positioning top plate 34 are designed as an integral unit. The evenly distributed threaded blocks 31 on the top rod 3 adjust the position of the adjusting nut 32. The extension length of the top rod 3 is adjusted according to the number of photovoltaic panels placed in the box 1, and the adjusting nut 32 is installed at the corresponding threaded block 31. The spring 33 provides elasticity to the positioning top plate 34. Together with the rubber protective layer 35, the photovoltaic panels are protected during transportation to ensure the integrity of the photovoltaic panels.

[0043] In one embodiment, the end of the rotating rod 58 away from the guide gear 56 is connected to one end of the first guide rod 59. A first guide shaft 591 is provided on the other end of the first guide rod 59. One end of the second guide rod 592 is connected to the first guide shaft 591. A second guide shaft 593 is installed on the other end of the second guide rod 592. The second guide shaft 593 is connected to an ejector plate 594. A telescopic rod 595 is installed between the lower end of the ejector plate 594 and the housing 1. The first guide rod 59, through the first guide shaft 591 and the second guide rod 592, constitutes... The rotating structure has a second guide rod 592 that is rotatably connected to the ejector plate 594 via a second guide shaft 593. The rotating gear ring 53 meshes with the guide gears 56 distributed on it, which drives the rotating rod 58 to rotate on the limiting seat 57. The rotating rod 58 drives the first guide rod 59 on it to rotate, and drives the second guide rod 592 to rotate synchronously. The telescopic rod 595 installed at the lower end of the ejector plate 594 maintains its vertical movement trajectory, which facilitates the ejection and lowering of the photovoltaic panel through the ejector plate 594, improving the ease of removing the bottom panel.

[0044] The working principle of this utility model is as follows: First, the box 1 can be transferred using the transfer base 11 at the lower end of the box 1 in conjunction with a forklift. When installing the cover 2, its upper collar 21 is connected to the mounting screw 12, and the mounting nut 13 is tightened to complete the fixation. When using the top rod 3 to position the internal photovoltaic panel, the top rod 3 is inserted into the cover 2, and a spring 33 is inserted into the top rod 3. The corresponding adjusting nut 32 is then inserted into the top rod 3 and screwed onto its threaded block 31. The rubber protective layer 35 on the positioning top plate 34 adheres to the photovoltaic panel to limit its position. At the same time, if the photovoltaic panel floats during the transfer process, the spring 33 on the positioning top plate 34 provides a buffer space, effectively buffering and avoiding damage to the photovoltaic panel caused by direct fixing impact.

[0045] The partition mechanism 4 separates the photovoltaic panels individually during installation. The slider 41, which is slidably connected to the slide rail 14, can adjust its position according to the thickness of the photovoltaic panel. The partition 43 is placed between two photovoltaic panels, and the rubber layer 44 on it provides resistance and friction to prevent displacement friction during the transfer of the photovoltaic panels, thus effectively protecting the photovoltaic panels. When the photovoltaic panels are being loaded and unloaded, the servo motor 54 is activated, which drives the gear ring 53 to rotate on the bearing 52 via the drive gear 55. The rotating gear ring 53 meshes with the guide gear 56, causing the rotating rod 58 on it to rotate on the limit seat 57. The rotating rod 58 drives the first guide rod 59 and the second guide rod 592 to rotate, adjusting the horizontal height of the ejector plate 594. When the ejector plate 594 is at its lowest point, the highest point of photovoltaic panel installation is reached. When the ejector plate 594 is at its highest point, all photovoltaic panels can be sent out, avoiding bending over to pick them up. At the same time, the ejector plate 594 gradually moves upward to complete the gradual unloading of the panels, and gradually moves downward to achieve the slow loading of the panels.

[0046] The above description is merely an embodiment of this utility model, and common knowledge regarding specific structures and characteristics is not described in detail here. It will be apparent to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A photovoltaic panel mounting carrier, characterized in that, It includes: The box (1) is equipped with a mounting screw (12) installed on its upper side. A transfer base (11) is installed at the lower end of the box (1). A mounting nut (13) is provided on the mounting screw (12). Slide rails (14) are installed on both sides inside the box (1). Cover (2), the cover (2) is located at the upper end of the box (1), a collar (21) is installed at the hinge junction of the side of the cover (2) and the mounting screw (12), a top rod (3) is provided through the cover (2), a positioning top plate (34) is connected at the lower end of the top rod (3), and a rubber protective layer (35) is distributed on the positioning top plate (34); The partition mechanism (4) is located inside the housing (1) close to the slide rail (14); The bottom of the box (1) is provided with a plate ejection mechanism (5).

2. The photovoltaic panel mounting carrier according to claim 1, characterized in that: The mounting screw (12) and the collar (21) are connected through, and the mounting screw (12) and the mounting nut (13) are connected by threads.

3. The photovoltaic panel mounting carrier according to claim 1, characterized in that: The top rod (3) has threaded blocks (31) distributed on it, and an adjusting nut (32) is connected to the threaded block (31). A spring (33) is provided on the top rod (3) at the middle position between the adjusting nut (32) and the cover (2).

4. A photovoltaic panel mounting carrier according to claim 3, characterized in that: The threaded blocks (31) are evenly distributed at equal intervals on the push rod (3), and the push rod (3) and the positioning top plate (34) are designed as a single unit.

5. A photovoltaic panel mounting carrier according to claim 1, characterized in that: The partition mechanism (4) includes a slider (41), a rotating shaft (42), a partition (43), and a rubber layer (44). The slider (41) and the slide rail (14) are nested sliding connection structures. The partition (43) is connected to the slider (41) through the rotating shaft (42), and the rubber layer (44) is distributed on the partition (43).

6. A photovoltaic panel mounting carrier according to claim 5, characterized in that: The partition (43) is rotatably connected to the slider (41) via a rotating shaft (42).

7. A photovoltaic panel mounting carrier according to claim 1, characterized in that: The ejection mechanism (5) includes a circular base (51), a bearing (52), a gear ring (53), a servo motor (54), a drive gear (55), a guide gear (56), a limit seat (57), a rotating rod (58), and a first guide rod (59). The circular base (51) and the housing (1) are fixedly connected. The inner wall of the bearing (52) is connected to the edge of the circular base (51). The outer wall of the bearing (52) is connected to the gear ring (53). The servo motor (54) is installed on the circular base (51). The drive gear (55) is installed on the output end of the servo motor (54). The guide gear (56) is distributed on the gear ring (53). The rotating rod (58) is connected to the guide gear (56). The limit seat (57) is provided at the upper end of the circular base (51) and is sleeved with it.

8. A photovoltaic panel mounting carrier according to claim 7, characterized in that: The gear ring (53) is meshed with the drive gear (55) and the guide gear (56) respectively, and the gear ring (53) is rotatably connected to the circular base (51) through the bearing (52).

9. A photovoltaic panel mounting carrier according to claim 7, characterized in that: The end of the rotating rod (58) away from the guide gear (56) is connected to one end of the first guide rod (59). The other end of the first guide rod (59) is provided with a first guide shaft (591). One end of the first guide shaft (591) is connected to the first guide shaft (591). The other end of the second guide rod (592) is installed with a second guide shaft (593). The second guide shaft (593) is connected to an ejector plate (594). A telescopic rod (595) is installed between the lower end of the ejector plate (594) and the housing (1).

10. A photovoltaic panel mounting carrier according to claim 9, characterized in that: The first guide rod (59) forms a rotating structure with the second guide rod (592) through the first guide shaft (591), and the second guide rod (592) forms a rotating connection with the ejector plate (594) through the second guide shaft (593).

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