Hydraulic coupler overhauling and dismantling device

By designing a hydraulic coupler maintenance and dismantling device that includes an electric push rod and a gear system, the problem of insufficient support during the dismantling of the hydraulic coupler was solved, achieving stable dismantling and improved safety.

CN223477547UActive Publication Date: 2025-10-28YANTAI BAIQI MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520219057.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-10-28
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

The existing hydraulic coupler maintenance and removal device lacks support when removing the thread, which is time-consuming and labor-intensive and poses a safety hazard. In addition, the hydraulic coupler is easily detached from the connecting seat during the removal process.

Method used

A device comprising a base plate, a mounting box, a hydraulic coupler adjustment assembly, and a support assembly was designed. The device utilizes an electric push rod and a stepper motor-driven gear system to achieve angle adjustment and support of the hydraulic coupler, ensuring stable removal of the threaded parts.

Benefits of technology

This achieves stable support for the hydraulic coupling, preventing it from falling off, improving dismantling efficiency and safety, and reducing the labor intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hydraulic coupler overhauling and dismounting device, which relates to the technical field of overhauling and dismounting equipment and comprises a bottom plate, a mounting box fixedly connected to the middle of the upper end of the bottom plate, a mounting groove formed in the inner wall of the mounting box, a hydraulic coupler adjusting component arranged on the mounting box, and a bearing component arranged on the right side of the upper end of the bottom plate. The bearing assembly is arranged on the right side of the hydraulic coupler adjusting assembly and comprises a supporting spring fixedly connected to the middle of the upper end of the bottom plate, the upper end of the supporting spring is fixedly connected with a fixing plate, the surface of the fixing plate is slidably connected with a guide column, the guide column penetrates through the fixing plate, and the lower end of the guide column is fixedly connected with the bottom plate. The inner wall of the arc-shaped plate is rotationally connected with a plurality of follower wheels distributed in the circumferential direction, and the upper ends of the follower wheels abut against the hydraulic coupler assembly. According to the hydraulic coupler, the hydraulic coupler body of which the mantle fiber is removed can be supported, so that the phenomenon that the hydraulic coupler body falls off is prevented, and the safety is improved.
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Description

Technical Field

[0001] This utility model relates to the field of maintenance and disassembly equipment technology, specifically a hydraulic coupling maintenance and disassembly device. Background Technology

[0002] A hydraulic coupling, also known as a hydraulic connection, is a mechanical device used to connect a power source (usually an engine or motor) to a working machine to transmit rotational power. It was once used in automatic transmissions in automobiles and also has wide applications in marine and heavy industries.

[0003] For example, utility model patent CN219704971U discloses a hydraulic coupler maintenance and disassembly device, which relates to the field of maintenance and disassembly equipment technology, specifically a hydraulic coupler maintenance and disassembly device, including a lifting component and a disassembly component mounted thereon; through the setting of the disassembly component, the hydraulic coupler maintenance and disassembly device has the effect of disassembling the hydraulic coupler, connecting the connecting seat to the external thread of the hydraulic coupler, that is, externally fixing the connecting seat to the hydraulic coupler, so that the weight of the hydraulic coupler itself is distributed from the force on the motor output shaft to the hydraulic coupler maintenance and disassembly device; then the internal thread of the hydraulic coupler and the motor output shaft is removed, so that the hydraulic coupler and the motor are connected. Separating the output shaft, i.e., removing the hydraulic coupler, protects the internal threading and prevents damage to the equipment during removal, thus reducing maintenance costs and improving the integrity of the removed equipment. However, there are problems such as the hydraulic coupler being unsupported after threading removal, and the need to manually rotate the connecting seat during removal. This results in time-consuming and laborious threading removal, poor support of the hydraulic coupler, and ultimately, a long time to remove the threading and the possibility of the hydraulic coupler suddenly detaching from the connecting seat, reducing safety. To address these issues, we propose a hydraulic coupler maintenance and removal device. Utility Model Content

[0004] The purpose of this invention is to provide a hydraulic coupling repair and dismantling device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a hydraulic coupler maintenance and dismantling device, comprising a base plate, an installation box fixedly connected to the middle of the upper end of the base plate, an installation groove provided on the inner wall of the installation box, a hydraulic coupler adjustment assembly provided on the installation box, a support assembly provided on the right side of the upper end of the base plate, the support assembly being located to the right of the hydraulic coupler adjustment assembly, the support assembly including a support spring fixedly connected to the middle of the upper end of the base plate, a fixed plate fixedly connected to the upper end of the support spring, a guide post slidably connected to the surface of the fixed plate and penetrating the fixed plate, a base plate fixedly connected to the lower end of the guide post, an arc-shaped plate fixedly connected to the left end of the fixed plate, a plurality of circumferentially distributed follower wheels rotatably connected to the inner wall of the arc-shaped plate, the upper ends of the follower wheels abutting against the hydraulic coupler assembly.

[0006] Preferably, the hydraulic coupling adjustment assembly includes a first electric push rod fixedly connected to the inner wall of the mounting groove. The output end of the first electric push rod is slidably connected to the mounting box. A horizontal plate is fixedly connected to the output end of the first electric push rod. A second electric push rod is fixedly connected to the upper left side of the horizontal plate. A small gear is rotatably connected to the output end of the second electric push rod via a bearing. A large gear is meshed with the upper end of the small gear. A second rotating shaft is fixedly connected to the left end of the large gear. The end of the second rotating shaft away from the large gear is fixedly connected to the output end of a stepper motor. A vertical plate is fixedly connected to the left end of the stepper motor. A first rotating shaft is fixedly connected to the right end of the small gear. A mounting plate is fixedly connected to the right end of the first rotating shaft. A plurality of circumferentially distributed locking screw holes are opened on the outer end of the mounting plate.

[0007] Preferably, the hydraulic coupling assembly includes a hydraulic coupling body, a fixed circular plate is fixedly connected to the left end of the hydraulic coupling body, an output shaft is fixedly connected to the middle of the left end of the fixed circular plate, and a plurality of circumferentially distributed threads are opened at the outer end of the fixed circular plate.

[0008] Preferably, each corner at the lower end of the base plate is rotatably connected to a locking caster wheel.

[0009] Preferably, the length of the large gear is greater than the length of the small gear.

[0010] Preferably, the number of threaded holes is matched with the number of locking screw holes, with each threaded hole corresponding to each locking screw hole.

[0011] Preferably, the first electric push rod, the second electric push rod, and the stepper motor are all electrically connected to an external power source.

[0012] Preferably, a limiting plate is fixedly connected to the upper end of the guide post, the outer diameter of the limiting plate is larger than the outer diameter of the guide post, and an L-shaped handle is fixedly connected to the right end of the fixing plate.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. This utility model is equipped with a base plate, locking casters, a mounting box, a mounting groove, a support assembly, and a hydraulic coupling assembly. It enables the hydraulic coupling body to be supported when the threads are removed, preventing the hydraulic coupling body from falling and improving safety.

[0015] 2. The device is equipped with a hydraulic coupling adjustment assembly, which allows power to be supplied to the stepper motor, the first electric push rod, and the second electric push rod via an external power source. The output of the first electric push rod drives the horizontal plate to rise, while the output of the second electric push rod drives the pinion gear to move. During this process, the output of the stepper motor drives the second rotating shaft to rotate, which in turn drives the large gear to rotate. The large gear then drives the pinion gear to rotate, which in turn drives the first rotating shaft to rotate. The first rotating shaft then drives the mounting plate to rotate, directly adjusting the angle of the hydraulic coupling assembly, thus improving the ease of adjustment of the device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the support component structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the hydraulic coupling adjustment assembly of this utility model;

[0019] Figure 4 This is a schematic cross-sectional view of the mounting box of this utility model;

[0020] Figure 5 This is a schematic diagram of the hydraulic coupling assembly of this utility model.

[0021] In the diagram: 1. Base plate; 2. Locking caster wheel; 3. Mounting box; 4. Mounting slot; 5. Hydraulic coupler adjustment assembly; 51. First electric push rod; 52. Horizontal plate; 53. Vertical plate; 54. Second electric push rod; 55. Pinion gear; 56. First rotating shaft; 57. Large gear; 58. Second rotating shaft; 59. Stepper motor; 510. Mounting plate; 511. Locking screw hole; 6. Support assembly; 61. Support spring; 62. Fixing plate; 63. Guide post; 64. Limiting plate; 65. L-shaped handle; 66. Arc plate; 67. Follower wheel; 7. Hydraulic coupler assembly; 71. Hydraulic coupler body; 72. Fixing circular plate; 73. Output shaft; 74. Threaded joint. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1 - Figure 5 This utility model provides a technical solution: a hydraulic coupler maintenance and dismantling device, including a base plate 1, an installation box 3 fixedly connected to the upper middle part of the base plate 1, an installation groove 4 opened in the inner wall of the installation box 3, a hydraulic coupler adjustment component 5 provided on the installation box 3, a support component 6 provided on the upper right side of the base plate 1, the support component 6 is located to the right of the hydraulic coupler adjustment component 5, the support component 6 includes a support spring 61 fixedly connected to the upper middle part of the base plate 1, a fixing plate 62 fixedly connected to the upper end of the support spring 61, a guide post 63 slidably connected to the surface of the fixing plate 62 and the guide post 63 penetrates the fixing plate 62, the lower end of the guide post 63 is fixedly connected to the base plate 1, an arc plate 66 is fixedly connected to the left end of the fixing plate 62, a plurality of circumferentially distributed follower wheels 67 are rotatably connected to the inner wall of the arc plate 66, the upper end of the follower wheels 67 abuts against the hydraulic coupler component 7.

[0024] In this embodiment, the hydraulic coupling adjustment assembly 5 includes a first electric push rod 51 fixedly connected to the inner wall of the mounting groove 4. The output end of the first electric push rod 51 is slidably connected to the mounting box 3. A horizontal plate 52 is fixedly connected to the output end of the first electric push rod 51. A second electric push rod 54 is fixedly connected to the upper left side of the horizontal plate 52. A small gear 55 is rotatably connected to the output end of the second electric push rod 54 through a bearing. A large gear 57 is meshed with the upper end of the small gear 55. A second rotating shaft 58 is fixedly connected to the left end of the large gear 57. The end of the second rotating shaft 58 away from the large gear 57 is fixedly connected to the output end of a stepper motor 59. A vertical plate 53 is fixedly connected to the left end of the stepper motor 59. A first rotating shaft 56 is fixedly connected to the right end of the small gear 55. A mounting plate 510 is fixedly connected to the right end of the first rotating shaft 56. A plurality of circumferentially distributed locking screw holes 511 are opened on the outer end of the mounting plate 510.

[0025] Specifically, the hydraulic coupling adjustment assembly 5 can supply power to the stepper motor 59, the first electric push rod 51, and the second electric push rod 54 via an external power source. The output of the first electric push rod 51 drives the horizontal plate 52 to rise, while the output of the second electric push rod 54 drives the pinion 55 to move. During this process, the output of the stepper motor 59 drives the second rotating shaft 58 to rotate, which in turn drives the large gear 57 to rotate. The large gear 57 then drives the pinion 55 to rotate, which in turn drives the first rotating shaft 56 to rotate. The first rotating shaft 56 then drives the mounting plate 510 to rotate, directly causing the hydraulic coupling assembly 7 to adjust its angle, thus improving the ease of adjustment of the device.

[0026] In this embodiment, the hydraulic coupler assembly 7 includes a hydraulic coupler body 71. A fixed circular plate 72 is fixedly connected to the left end of the hydraulic coupler body 71. An output shaft 73 is fixedly connected to the middle of the left end of the fixed circular plate 72. A plurality of circumferentially distributed threaded wires 74 are opened at the outer end of the fixed circular plate 72.

[0027] Specifically, the hydraulic coupling assembly 7 enables the disassembly and assembly of the hydraulic coupling body 71.

[0028] In this embodiment, each corner of the lower end of the base plate 1 is rotatably connected to a locking caster wheel 2.

[0029] Specifically, the device is equipped with locking casters 2, which enable the device to move in different positions.

[0030] In this embodiment, the length of the large gear 57 is greater than the length of the small gear 55.

[0031] Specifically, ensure that the pinion 55 does not disengage from the gear 57 during its movement.

[0032] In this embodiment, the number of threaded threads 74 is matched with the number of locking screw holes 511, with each threaded thread 74 corresponding to each locking screw hole 511.

[0033] Specifically, ensure that each threaded thread 74 is aligned with the locking screw hole 511.

[0034] In this embodiment, the first electric push rod 51, the second electric push rod 54, and the stepper motor 59 are all electrically connected to an external power source.

[0035] Specifically, this ensures that the first electric push rod 51, the second electric push rod 54, and the stepper motor 59 can operate smoothly.

[0036] In this embodiment, a limiting plate 64 is fixedly connected to the upper end of the guide post 63. The outer diameter of the limiting plate 64 is larger than the outer diameter of the guide post 63. An L-shaped handle 65 is fixedly connected to the right end of the fixing plate 62.

[0037] Specifically, the guide post 63 is provided to limit the movement of the fixed plate 62, and the L-shaped handle 65 is provided to directly perform work on the fixed plate 62.

[0038] Working principle: When disassembling and assembling the hydraulic coupling assembly 7, it can be placed on the support assembly 6. The follower wheel 67 supports the hydraulic coupling assembly 7. Next, each threaded section 74 can be aligned with each locking screw hole 511. During this process, the fixing plate 62 can be operated using the L-shaped handle 65. The hydraulic coupling assembly 7 indirectly exerts pressure on the support spring 61. Then, each threaded section 74 can be removed through the locking screw hole 511. When the angle of the hydraulic coupling assembly 7 needs adjustment, power can be supplied to the stepper motor 59, the first electric push rod 51, and the second electric push rod 54 via an external power source. The output of the first electric push rod 51 then drives... When the horizontal plate 52 rises, the output end of the second electric push rod 54 drives the small gear 55 to move. During this process, the output end of the stepper motor 59 drives the second rotating shaft 58 to rotate, which in turn drives the large gear 57 to rotate. The large gear 57 drives the small gear 55 to rotate, which in turn drives the first rotating shaft 56 to rotate. The first rotating shaft 56 drives the mounting plate 510 to rotate, which in turn drives the hydraulic coupling assembly 7 to adjust its angle. During the angle adjustment of the hydraulic coupling assembly 7, the follower wheel 67 rotates. This utility model enables the hydraulic coupling body 71 to be supported when the threaded section 74 is removed, preventing the hydraulic coupling body 71 from falling and improving safety.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hydraulic coupling maintenance and dismantling device, comprising a base plate (1), characterized in that: The mounting box (3) is fixedly connected to the middle of the upper end of the base plate (1). The mounting box (3) has an installation groove (4) on its inner wall. The mounting box (3) is equipped with a hydraulic coupler adjustment assembly (5). The support assembly (6) is provided on the right side of the upper end of the base plate (1). The support assembly (6) is located on the right side of the hydraulic coupler adjustment assembly (5). The support assembly (6) includes a support spring (61) fixedly connected to the middle of the upper end of the base plate (1). The upper end of the support spring (61) is fixedly connected to a fixing plate (62). The surface of the fixing plate (62) is slidably connected to a guide post (63) and the guide post (63) penetrates the fixing plate (62). The lower end of the guide post (63) is fixedly connected to the base plate (1). The left end of the fixing plate (62) is fixedly connected to an arc plate (66). The inner wall of the arc plate (66) is rotatably connected to multiple circumferentially distributed follower wheels (67). The upper end of the follower wheel (67) abuts against the hydraulic coupler assembly (7).

2. The hydraulic coupling repair and dismantling device according to claim 1, characterized in that: The hydraulic coupling adjustment assembly (5) includes a first electric push rod (51) fixedly connected to the inner wall of the mounting groove (4). The output end of the first electric push rod (51) is slidably connected to the mounting box (3). A horizontal plate (52) is fixedly connected to the output end of the first electric push rod (51). A second electric push rod (54) is fixedly connected to the upper left side of the horizontal plate (52). A small gear (55) is rotatably connected to the output end of the second electric push rod (54) through a bearing. A large gear is meshed with the upper end of the small gear (55). (57) The left end of the large gear (57) is fixedly connected to a second rotating shaft (58). The end of the second rotating shaft (58) away from the large gear (57) is fixedly connected to the output end of the stepper motor (59). The left end of the stepper motor (59) is fixedly connected to a vertical plate (53). The right end of the small gear (55) is fixedly connected to a first rotating shaft (56). The right end of the first rotating shaft (56) is fixedly connected to a mounting plate (510). The outer end of the mounting plate (510) is provided with a plurality of circumferentially distributed locking screw holes (511).

3. The hydraulic coupling repair and dismantling device according to claim 2, characterized in that: The hydraulic coupling assembly (7) includes a hydraulic coupling body (71), a fixed circular plate (72) is fixedly connected to the left end of the hydraulic coupling body (71), an output shaft (73) is fixedly connected to the middle of the left end of the fixed circular plate (72), and multiple circumferentially distributed threaded sections (74) are opened at the outer end of the fixed circular plate (72).

4. The hydraulic coupling maintenance and dismantling device according to claim 1, characterized in that: Each corner of the lower end of the base plate (1) is rotatably connected to a locking universal wheel (2).

5. The hydraulic coupling repair and dismantling device according to claim 2, characterized in that: The length of the large gear (57) is greater than the length of the small gear (55).

6. The hydraulic coupling repair and dismantling device according to claim 3, characterized in that: The number of threaded holes (74) is matched with the number of locking screw holes (511), and each threaded hole (74) corresponds to each locking screw hole (511).

7. The hydraulic coupling repair and dismantling device according to claim 2, characterized in that: The first electric push rod (51), the second electric push rod (54), and the stepper motor (59) are all electrically connected to an external power source.

8. The hydraulic coupling maintenance and dismantling device according to claim 1, characterized in that: The upper end of the guide post (63) is fixedly connected to a limiting plate (64), the outer diameter of the limiting plate (64) is larger than the outer diameter of the guide post (63), and the right end of the fixing plate (62) is fixedly connected to an L-shaped handle (65).

Citation Information

Patent Citations

  • Maintenance and dismantling device for hydraulic coupler

    CN219704971U