CCD (Charge Coupled Device) positioning automatic mounting equipment

Abstract

The utility model belongs to the technical field of material belt pasting and labeling, and particularly relates to CCD positioning automatic pasting equipment which comprises a feeding mechanism, a material taking mechanism and an attaching mechanism, and the attaching mechanism comprises an attaching platform and a material pressing roller arranged on the attaching platform; the product feeding mechanism enables a product to pass through the attaching platform, and after the material taking mechanism moves a label to the product, the pressing roller enables the product to be attached to the label. The laminating platform of the laminating equipment is provided with the material pressing roller, when a product material belt and a label are conveyed to the laminating platform, the material pressing roller can apply proper pressure to the label, it is ensured that the label can be smoothly and tightly laminated on the surface of a product, and bubbles are effectively reduced.

Description

Technical Field

[0001] This utility model belongs to the field of tape labeling technology, specifically relating to a CCD positioning automatic labeling device. Background Technology

[0002] Labeling equipment plays a crucial role in modern industrial production lines, especially in industries such as food, pharmaceuticals, and cosmetics. It is responsible for accurately affixing labels to products or their packaging. Over time and with technological advancements, this equipment has evolved from simple mechanical devices into highly integrated and intelligent systems. These systems incorporate advanced optical sensors such as CCD or CMOS cameras, as well as sophisticated image processing algorithms for positioning and labeling, including edge detection and feature extraction technologies.

[0003] Nevertheless, even with such advanced technology, labeling equipment still faces some unavoidable problems. One of the most significant challenges is the efficiency of the labeling process. Current labeling equipment must complete a series of complex actions during labeling, including peeling individual labels from the label tape, transporting them to the designated location, and finally affixing them. This series of actions is not only time-consuming, but each step also requires precise control to ensure that the label is placed accurately, thus limiting overall production efficiency.

[0004] Furthermore, the material of the label itself and the characteristics of its adhesive backing directly affect the labeling effect. Uneven distribution or insufficient adhesion of the adhesive layer on the back of the label can lead to air bubbles during the labeling process. This not only affects the product's appearance but may also affect the label's adhesion, thus impacting the overall product quality and the consumer experience. Therefore, controlling the speed and pressure of the labeling head when peeling and applying labels is crucial. Especially at high-speed labeling, improper pressure adjustment of the labeling head or an uneven product surface can cause air bubbles to form more frequently, further reducing the quality of the labeling work.

[0005] In summary, although modern labeling equipment has adopted advanced optical sensors and image processing technology, it still faces two major challenges in practical applications: low efficiency and label quality issues. Utility Model Content

[0006] In view of this, the purpose of this utility model is to provide a CCD positioning automatic mounting device to solve the problems existing in the background art.

[0007] To solve the above-mentioned technical problems, the present invention provides a CCD positioning automatic labeling device, including a feeding mechanism, a picking mechanism, and a bonding mechanism. The feeding mechanism includes a product feeding mechanism and a label feeding mechanism arranged adjacent to each other. The picking mechanism includes a first linear transmission component spanning the product feeding mechanism and the label feeding mechanism. A suction cup is provided on the moving end of the first linear transmission component, and the suction cup is used to transfer the label from the label feeding mechanism to the product feeding mechanism. The bonding mechanism includes a bonding platform and a pressure roller disposed on the bonding platform. The product feeding mechanism allows the product to pass over the bonding platform. After the picking mechanism moves the label onto the product, the pressure roller bonds the product and the label together.

[0008] Preferably, the feeding mechanism is a roll feeding mechanism, the product feeding mechanism includes a feeding roller and a receiving roller, and the strip of the product feeding mechanism passes through the bonding platform; the label feeding mechanism includes a picking platform, and the picking platform and the bonding platform are located directly below the first linear transmission component.

[0009] Furthermore, a first visual inspection mechanism is provided between the material picking platform and the bonding platform. The first visual inspection mechanism is used to inspect the label picked up by the suction cup. A second visual inspection mechanism is provided above the first linear transmission component. The second visual inspection mechanism is used to inspect the material belt of the product feeding mechanism.

[0010] Preferably, the product feeding mechanism is provided with label feeding mechanisms on both sides, which are respectively the first label feeding mechanism and the second label feeding mechanism; the first linear transmission component has two independent moving ends, and the moving ends are respectively provided with a first suction cup and a second suction cup; the first suction cup is used to transfer the label from the first label feeding mechanism to the product feeding mechanism, and the second suction cup is used to transfer the label from the second label feeding mechanism to the product feeding mechanism, so as to realize reciprocating feeding.

[0011] Preferably, the moving end of the first linear transmission component is provided with a transmission mechanism for controlling the movement of the suction cup. The transmission mechanism includes a first transmission component, a second transmission component, and a third transmission component. The first transmission component controls the suction cup to move along the conveyor belt direction of the label feeding mechanism, the second transmission component controls the suction cup to move up and down, and the third transmission component controls the suction cup to rotate.

[0012] Furthermore, a second linear transmission component is provided above the first linear transmission component for controlling the movement of the second visual inspection mechanism. The second linear transmission component controls the second visual inspection mechanism to move along the conveyor belt direction of the product feeding mechanism.

[0013] The main technical effects of this utility model are reflected in the following aspects:

[0014] This labeling equipment achieves high-precision positioning of labels and products through an integrated CCD camera and advanced image processing algorithms. The first vision inspection mechanism ensures the label's position and orientation are accurate during transport, while the second vision inspection mechanism ensures that each product on the product strip is accurately positioned.

[0015] The label feeding mechanisms on both sides and the dual suction cup design enable reciprocating feeding, significantly improving labeling efficiency. The two suction cups can work simultaneously; while one suction cup picks up the label, the other attaches it to the product, reducing waiting time.

[0016] The lamination platform is equipped with pressure rollers. When the product tape and label are fed to the lamination platform, the pressure rollers apply appropriate pressure to the label to ensure that the label can be smoothly and tightly adhered to the product surface, effectively reducing the generation of air bubbles. Attached Figure Description

[0017] Figure 1 This is a structural diagram of the present invention;

[0018] Figure 2 for Figure 1 Structural diagram of the feeding mechanism;

[0019] Figure 3 for Figure 2 Structural diagrams of the product feeding mechanism and the label feeding mechanism;

[0020] Figure 4 for Figure 1 Structural diagram of the material handling mechanism;

[0021] Figure 5 for Figure 4 Structural diagram of the transmission mechanism;

[0022] Figure 6 A schematic diagram showing the positions of the label feeding mechanism and suction cups;

[0023] Figure 7 for Figure 1 Structural diagram of the bonding mechanism;

[0024] In the diagram: 1. Feeding mechanism; 11. Product feeding mechanism; 111. Feeding roller; 112. Receiving roller; 12. Label feeding mechanism; 121. Picking platform; 122. First label feeding mechanism; 123. Second label feeding mechanism; 2. Picking mechanism; 21. First linear transmission component; 22. Suction cup; 221. First suction cup; 222. Second suction cup; 23. First vision inspection mechanism; 24. Second vision inspection mechanism; 25. Transmission mechanism; 251. First transmission component; 252. Second transmission component; 253. Third transmission component; 26. Second linear transmission component; 3. Bonding mechanism; 31. Bonding platform; 32. Pressure roller. Detailed Implementation

[0025] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, so that the technical solution of this utility model can be more easily understood and mastered.

[0026] In this embodiment, it should be understood that the terms "middle", "upper", "lower", "top", "right side", "left end", "above", "back", "center", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] Furthermore, unless otherwise specified in this specific embodiment, the connection or fixing method between components can be achieved by bolt fixing, pin fixing, or pin connection commonly used in the prior art. Therefore, it will not be described in detail in this embodiment.

[0028] See Figure 1 A CCD positioning automatic labeling device includes a feeding mechanism 1, a picking mechanism 2, and a bonding mechanism 3. The feeding mechanism 1 includes a product feeding mechanism 111 and a label feeding mechanism 121 arranged adjacent to each other. The product feeding mechanism 111 is used to transport the product to be labeled to the bonding position, ensuring that the product can arrive at the designated position smoothly and orderly. The label feeding mechanism 121 is responsible for providing the label, and through a specific design, it ensures that the label can be peeled off smoothly and accurately and is ready for application.

[0029] See Figure 4The material handling mechanism 2 includes a first linear transmission component 21 spanning the product loading mechanism 111 and the label loading mechanism 121. A suction cup 22 is provided on the moving end of the first linear transmission component 21. The suction cup 22 is used to transfer the label from the label loading mechanism 121 to the product loading mechanism 111. The function of the suction cup 22 is to pick up a single label from the label loading mechanism 121 and transfer it accurately to the target product position on the product loading mechanism 111. At the same time, during the transfer process, the position and posture of the label are monitored in real time by an integrated CCD camera, and precise correction is performed using image processing technology to ensure that the label can be accurately placed in the preset position.

[0030] See Figure 7 The bonding mechanism 3 includes a bonding platform 31 and a pressure roller 32 disposed on the bonding platform 31. The bonding platform 31 is where the product and label complete the final bonding operation. The product feeding mechanism 111 allows the product to pass over the bonding platform 31. After the material handling mechanism 2 moves the label onto the product, the pressure roller 32 bonds the product and label together. When the product and label are delivered to the bonding platform 31, the pressure roller 32 applies appropriate pressure to the label to ensure that the label can be smoothly and tightly bonded to the product surface, effectively reducing the generation of air bubbles.

[0031] See Figure 3 The feeding mechanism 1 is a roll feeding mechanism 1. The product feeding mechanism 111 includes a feeding roller 111 and a receiving roller 112. The product strip of the product feeding mechanism 111 passes through the bonding platform 31. The product strip starts from the feeding roller 111, passes through the bonding platform 31, and finally reaches the receiving roller 112. Throughout the process, the product strip remains taut to ensure the stability of the labeling process. The label feeding mechanism 121 includes a picking platform 121. The picking platform 121 and the bonding platform 31 are located directly below the first linear transmission component 21 to ensure that the transmission path of the label from the picking platform 121 to the bonding platform 31 is minimized, reducing unnecessary movement time.

[0032] See Figure 4 A first visual inspection mechanism 23 is provided between the material picking platform 121 and the bonding platform 31. This mechanism inspects the labels picked up by the suction cup 22. It captures images of the labels using a CCD camera to check their integrity, position, and orientation, ensuring that the labels do not shift or become damaged during transmission. A second visual inspection mechanism 24 is located above the first linear transmission component 21. This mechanism inspects the material strip of the product feeding mechanism 111. It captures images of the material strip using a CCD camera to check the accuracy of the product positioning on the strip, ensuring precise labeling.

[0033] See Figure 6 The product feeding mechanism 111 is provided with label feeding mechanisms 121 on both sides, and the label feeding mechanisms 121 on both sides are the first label feeding mechanism 122 and the second label feeding mechanism 123, respectively; the first linear transmission component 21 has two independent moving ends, and the moving ends are respectively provided with a first suction cup 221 and a second suction cup 222; the first suction cup 221 is used to transfer the label from the first label feeding mechanism 122 to the product feeding mechanism 111, and the second suction cup 222 is used to transfer the label from the second label feeding mechanism 123 to the product feeding mechanism 111, so as to realize reciprocating feeding.

[0034] See Figure 5 The first linear transmission component 21 has a transmission mechanism 25 on its moving end for controlling the movement of the suction cup 22. The transmission mechanism 25 includes a first transmission component 251, a second transmission component 252, and a third transmission component 253. The first transmission component 251 controls the suction cup 22 to move along the conveyor belt direction of the label feeding mechanism 121, ensuring that the suction cup 22 can accurately position the label. The second transmission component 252 controls the suction cup 22 to move up and down, ensuring that the suction cup 22 can pick up the label from the label conveyor belt and place the label at the target position on the product conveyor belt. The third transmission component 253 controls the suction cup 22 to rotate, ensuring that the suction cup 22 can adjust the angle of the label as needed to precisely adhere it to the product.

[0035] join Figure 4 Above the first linear transmission component 21, a second linear transmission component 26 is provided for controlling the movement of the second visual inspection mechanism 24. The second linear transmission component 26 controls the second visual inspection mechanism 24 to move along the conveyor belt direction of the product feeding mechanism 111, ensuring that the second visual inspection mechanism 24 can cover the entire length of the product conveyor belt for continuous inspection.

[0036] Furthermore, as is common knowledge in this industry, the first linear transmission component 21, the second linear transmission component 26, the first transmission assembly 251, and the second transmission assembly 252 mentioned above are most commonly slide tables, the third transmission assembly 253 is a motor, and the first vision inspection mechanism 23 and the second vision inspection mechanism 24 are the CCD inspection equipment mentioned above. Since this is common knowledge, their principles and structures will not be elaborated upon further.

[0037] Of course, the above are just typical examples of this utility model. In addition, this utility model can have many other specific implementation methods. All technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed by this utility model.

Claims

1. A CCD positioning automatic mounting device, characterized in that, It includes a feeding mechanism, a picking mechanism, and a bonding mechanism, wherein the feeding mechanism includes a product feeding mechanism and a label feeding mechanism arranged adjacent to each other; The material handling mechanism includes a first linear transmission component that spans the product feeding mechanism and the label feeding mechanism. A suction cup is provided on the moving end of the first linear transmission component. The suction cup is used to transfer the label from the label feeding mechanism to the product feeding mechanism. The bonding mechanism includes a bonding platform and a pressure roller disposed on the bonding platform; The product feeding mechanism allows the product to pass over the bonding platform. After the material handling mechanism moves the label onto the product, the pressure roller bonds the product and the label together.

2. The CCD positioning automatic mounting equipment as described in claim 1, characterized in that: The feeding mechanism is a roll feeding mechanism, and the product feeding mechanism includes a feeding roller and a receiving roller. The strip of the product feeding mechanism passes through the bonding platform. The label feeding mechanism includes a material picking platform, and the material picking platform and the bonding platform are located directly below the first linear transmission component.

3. The CCD positioning automatic mounting equipment as described in claim 2, characterized in that: A first visual inspection mechanism is provided between the material picking platform and the bonding platform. The first visual inspection mechanism is used to inspect the label picked up by the suction cup. A second vision inspection mechanism is provided above the first linear transmission component. The second vision inspection mechanism is used to inspect the material belt of the product feeding mechanism.

4. The CCD positioning automatic mounting equipment as described in any one of claims 1 to 3, characterized in that: The product feeding mechanism is equipped with label feeding mechanisms on both sides, which are the first label feeding mechanism and the second label feeding mechanism, respectively. The first linear transmission component has two independent moving ends, and a first suction cup and a second suction cup are respectively provided on the moving ends; The first suction cup is used to transfer the label from the first label feeding mechanism to the product feeding mechanism, and the second suction cup is used to transfer the label from the second label feeding mechanism to the product feeding mechanism, thereby realizing reciprocating feeding.

5. The CCD positioning automatic mounting equipment as described in any one of claims 1 to 3, characterized in that: The first linear transmission component has a transmission mechanism on its moving end for controlling the movement of the suction cup. The transmission mechanism includes a first transmission component, a second transmission component, and a third transmission component. The first transmission component controls the suction cup to move along the conveyor belt direction of the label feeding mechanism, the second transmission component controls the suction cup to move up and down, and the third transmission component controls the suction cup to rotate.

6. The CCD positioning automatic placement equipment as described in claim 3, characterized in that: Above the first linear transmission component is a second linear transmission component for controlling the movement of the second visual inspection mechanism. The second linear transmission component controls the second visual inspection mechanism to move along the conveyor belt direction of the product feeding mechanism.

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