Sample conveying device of full-automatic tension-torsion testing machine

By designing a fully automatic sample conveying device in the tension-torsion testing machine, including a conveyor belt and a manipulator, the problems of sample conveying and sample placement are solved, and efficient automated testing is achieved.

CN223479961UActive Publication Date: 2025-10-28JINAN LIANGONG TESTING TECH
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Patent Information

Application Number
CN202422814282.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-28
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The sample transportation and sample placement processes of existing high-strength bolt tension-torsion testing machines are labor-intensive and inefficient, and cannot meet the needs of efficient testing.

Method used

A fully automatic sample conveying device for a tension-torsion testing machine was designed, which included a conveyor belt, a sample rack and a manipulator. Multiple sample racks were installed on the conveyor belt, and the racks were provided with placement slots and grabbing slots. The manipulator was located at the discharge end, and the sample was automatically grabbed and conveyed by the manipulator.

Benefits of technology

The detection efficiency of high-strength bolts is improved, the automatic transmission and placement of samples are realized, the labor intensity is reduced and the detection efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field, in particular to a sample conveying device of a full-automatic tension-torsion testing machine, which comprises a conveying belt, a plurality of sample rest stands and a manipulator, the plurality of sample rest stands are uniformly mounted on the conveying belt, placing grooves and grabbing grooves are formed in the sample rest stands, the placing grooves are transversely formed along frame bodies of the sample rest stands, and the grabbing grooves are arranged in the placing grooves. The grabbing groove is longitudinally formed in the middle of the sample placing frame and longitudinally penetrates through the placing groove; the mechanical arm is arranged at the discharging end of the conveying belt. According to the conveyor for the high-strength bolt tension-torsion testing machine, the sample placing frame is arranged on the conveyor belt, the placing groove and the grabbing groove are formed in the sample placing frame, grabbing and conveying of a sample are guaranteed, the mechanical arm is arranged at the discharging end of the conveyor belt, sample taking and sample placing are facilitated, and the problem of sample taking and sample placing of a conveyor of an existing high-strength bolt tension-torsion testing machine is integrally solved; and the detection efficiency of the high-strength bolt is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of sample conveying devices, and in particular to a sample conveying device for a fully automatic tensile and torsion testing machine. Background Technology

[0002] With the continuous development of industrial and civil engineering systems, ordinary bolts can no longer meet the requirements, thus the application of high-strength bolts is becoming increasingly important. Against this backdrop, the increasing use of high-strength bolts, coupled with considerations for public safety in engineering projects, has led to stringent requirements for the mechanical properties of high-strength bolts from both construction and acceptance authorities. Mechanical performance testing of high-grade and large-specification high-strength bolts has become a crucial indicator shared by manufacturers, users, and acceptance authorities. However, existing bolt tension and torsion testing machines on the market all involve manual sample handling, resulting in high labor intensity and low efficiency. Therefore, it is necessary to propose an improvement to overcome the shortcomings of existing technology. Summary of the Invention

[0003] The purpose of this invention is to solve the problems in the prior art by providing a fully automatic sample conveying device for a tensile-torsion testing machine, thereby solving the problems of sample conveying and sample handling in existing high-strength bolt tensile-torsion testing machines.

[0004] The technical solution of this utility model is:

[0005] A fully automatic tensile and torsion testing machine sample conveying device includes a conveyor belt, sample holders, and a robot arm. Multiple sample holders are evenly installed on the conveyor belt. The sample holders are provided with placement slots and gripping slots. The placement slots are opened laterally along the frame of the sample holders, and the gripping slots are opened longitudinally in the middle of the sample holders and pass through the placement slots longitudinally. The robot arm is located at the discharge end of the conveyor belt.

[0006] As a preferred technical solution, both ends of the sample holder are provided with limiting baffles, which are located at both ends of the placement groove.

[0007] As a preferred technical solution, the robotic arm includes a support base, a slide rail, a translation base, and a lifting base. A traveling trolley is mounted on the slide rail, the support base is mounted on the traveling trolley, the translation base is located on the support base, and the translation base is equipped with a translation motor, a first sprocket, and a second sprocket. The second sprocket is rotatably mounted on the translation base, and the output shaft of the translation motor is connected to the rotating shaft of the first sprocket. A first transmission chain is mounted on the first sprocket and the second sprocket. The lifting base is slidably mounted on the translation base, and a fixing block is provided on the lifting base. The fixing block is fixedly connected to the first transmission chain.

[0008] As a preferred technical solution, the lifting seat is provided with a lifting motor, a lead screw and a gripper fixing seat. The output end of the lifting motor is connected to the lead screw. The gripper fixing seat is slidably installed on the lifting seat. The gripper fixing seat is provided with a lifting block. The lifting block is threadedly connected to the lead screw. The gripper fixing seat is provided with a two-way cylinder. The two-way cylinder is provided with a gripper.

[0009] As a preferred technical solution, the lifting seat is provided with a lifting slide, and the gripper fixing seat is provided with a lifting slider, which is slidably installed on the lifting slide.

[0010] As a preferred technical solution, the translation seat is provided with a translation slide, and the lifting seat is provided with a translation slider, which is slidably installed on the translation slide.

[0011] As a preferred technical solution, the lower end of the robotic arm is provided with a first frame, and the slide rail is mounted on the first frame.

[0012] As a preferred technical solution, it also includes a second frame, on which the conveyor belt is mounted. The second frame is provided with a conveyor motor, a first conveyor wheel and a second conveyor wheel. The second conveyor wheel is mounted on the output shaft of the conveyor motor. The first conveyor wheel is connected to the shaft of the conveyor belt. A second conveyor chain is mounted on the first conveyor wheel and the second conveyor wheel.

[0013] As a preferred technical solution, the bottom of the second frame is provided with support feet.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] This utility model relates to a fully automatic tensile and torsion testing machine sample conveying device. By setting a sample holder on the conveyor belt, and setting a placement groove and a gripping groove on the sample holder, the sample gripping and conveying are guaranteed. A robotic arm is set at the discharge end of the conveyor belt to facilitate sample picking and placing. The device solves the sample picking and placing problem of the conveyor in the existing high-strength bolt tensile and torsion testing machine, and improves the testing efficiency of high-strength bolts. Attached Figure Description

[0016] Figure 1 This is a perspective view of the sample conveying device of the fully automatic tensile-torsion testing machine of this utility model;

[0017] Figure 2 This is a schematic diagram of the conveyor belt structure of this utility model;

[0018] Figure 3 This is a perspective view of the sample holder of this utility model;

[0019] Figure 4 This is a front view of the sample holder of this utility model;

[0020] Figure 5 This is a top view of the sample holder of this utility model;

[0021] Figure 6 This is a perspective view of the robotic arm of this utility model;

[0022] Figure 7 This is a schematic diagram of the gripper installation of this utility model.

[0023] In the diagram: 1. Conveyor belt; 2. Sample holder; 21. Limiting baffle; 22. Placement slot; 23. Gripping slot; 3. Robotic arm; 31. Translation motor; 32. Lifting motor; 33. Lifting seat; 34. Lead screw; 35. Lifting slide; 36. First conveyor chain; 37. First sprocket; 38. Translation seat; 39. Translation slider; 310. Lifting slider; 311. Second sprocket; 312. Lifting block; 313. Gripper fixing seat; 314. Two-way cylinder; 315. Gripper; 316. Translation slide; 4. Support seat; 5. First conveyor wheel; 6. Slide rail; 7. First frame; 8. Second conveyor chain; 9. Second conveyor wheel; 10. Conveyor motor; 11. Support foot pad; 12. Second frame; 13. Traveling trolley. Detailed Implementation

[0024] To make the technical means, technical features, utility model purpose and technical effects of this utility model easier to understand, the present utility model will be further described below with reference to specific illustrations.

[0025] like Figure 1 and Figure 2 The diagram shown is a schematic representation of the sample conveying device of the fully automatic tensile-torsion testing machine of this invention.

[0026] The fully automatic tensile-torsion testing machine sample conveying device of this embodiment includes a conveyor belt 1, sample holders 2, a robot arm 3, a first frame 7, and a second frame 12. The conveyor belt 1 is mounted on the second frame 12, and multiple sample holders 2 are evenly mounted on the conveyor belt 1. A conveyor motor 10 is fixed on the second frame 12, and a second conveyor wheel 9 is mounted on the output shaft of the conveyor motor 10. A first conveyor wheel 5 is rotatably mounted on the second frame 12 and is connected to the rotating shaft of the conveyor belt 1. A second conveyor chain 8 is mounted on the first conveyor wheel 5 and the second conveyor wheel 9. The conveyor belt 1 is driven by the conveyor motor 10, and the sample holders 2 move with the conveyor belt 1, placing the sample on the sample holder 2 for sample conveying. The robot arm 3 is mounted at the discharge end of the conveyor belt 1 and is mounted on the first frame 7. The robot arm 3 is provided with a support base 4, and a slide rail 6 is provided at the lower end of the support base 4. The slide rail 6 is fixedly mounted on the first frame 7.

[0027] The bottom of both the first frame 7 and the second frame 12 is equipped with support pads 11. The support pads 11 are height-adjustable support pads, which facilitate the adjustment of the overall height and level of the equipment to ensure the efficiency of sample transport.

[0028] like Figure 3-5 The diagram shown is a schematic representation of the sample holder of this invention.

[0029] The sample holder 2 shown has a placement groove 22 along the transverse direction of the frame. The placement groove 22 is "V" shaped and is used to place bolt samples. Limiting baffles 21 are provided on both sides of the sample holder 2 to limit the bolt samples and prevent them from sliding out of the sample holder 2. The sample holder 2 has a gripping groove 23 along the longitudinal direction. The gripping groove 23 is located in the middle of the sample holder 2 and extends longitudinally through the upper middle end of the placement groove 22. After the sample is transported to the designated position, the robot arm 3 grips the sample and transfers it to the testing machine position. The gripping groove 23 facilitates the robot arm 3 to grip the material. Usually, the bolt sample is placed in the middle of the placement groove 22. The gripping groove 23 is located in the middle of the sample holder to ensure that the force is stable after the robot arm 3 grips the sample and to prevent the sample from falling off when the robot arm transfers the material.

[0030] like Figure 6 and Figure 7 The diagram shown is a structural schematic of the robotic arm of this utility model.

[0031] The robotic arm 3 shown includes a translation base 38, a lifting base 33, and a gripper fixing base 313. The translation base 38 is fixed to the support base 4. A translation motor 31 is fixed on the translation base 38. A second sprocket 311 is mounted on the output shaft of the translation motor 31. A first sprocket 37 is rotatably mounted on the translation base 38. A first transmission chain 36 is mounted on the first sprocket 37 and the second sprocket 311. A fixing block is fixed on the lifting base 33. The fixing block is fixedly connected to the first transmission chain 36. The fixing block moves with the movement of the first transmission chain 36, and the lifting base 33 moves with the first transmission chain 36 via the fixing block. A translation slide rail 316 is fixed on the translation base 38, and a translation slider 39 is fixed on the lifting base 33. The translation slider 39 is slidably mounted on the translation slide rail 316, ensuring the stability of the lifting base 33 during translation.

[0032] A lifting motor 32 is fixed on the lifting base 33, and a lead screw 34 is installed at the output end of the lifting motor 32. A lifting block 312 is fixed on the gripper fixing base 313, and the lifting block 312 is threadedly connected to the lead screw 34. The lifting block 312 is driven by the lifting motor 32 to move up and down. A lifting slide rail 35 is fixed on the lifting base 32, and a lifting slider 310 is fixed on the gripper fixing base 313. The lifting slider 310 is slidably installed on the lifting slide rail 35 to ensure the stability of the gripper fixing base 313 when it moves up and down.

[0033] A bidirectional cylinder 314 is fixed on the clamping base 313, and a clamping hand 315 is installed on the bidirectional cylinder 314. The clamping direction of the clamping hand 315 corresponds to the installation direction of the sample holder 2, so as to ensure the clamping efficiency of the sample and improve the overall transfer efficiency of the sample.

[0034] The slide rail 6 is equipped with a traveling trolley 13, and the support seat 4 is fixed on the traveling trolley 13. The slide rail 6, the translation seat 38 and the lifting seat 33 form a three-dimensional moving robotic arm, which ensures the sample transfer efficiency and improves the overall sample detection efficiency.

[0035] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. All equivalent changes and modifications made in accordance with the scope of the claims of this utility model should fall within the technical scope of this utility model.

Claims

1. A sample conveying device for a fully automatic tensile-torsion testing machine, characterized in that, Includes a conveyor belt (1), a sample holder (2) and a robot (3). Multiple sample holders (2) are evenly installed on the conveyor belt (1). The sample holders (2) are provided with a placement groove (22) and a gripping groove (23). The placement groove (22) is opened laterally along the frame of the sample holder (2), and the gripping groove (23) is opened longitudinally in the middle of the sample holder (2). The gripping groove (23) passes through the placement groove (22) longitudinally. The robot (3) is located at the discharge end of the conveyor belt (1).

2. The specimen conveying device for the fully automatic tensile-torsion testing machine according to claim 1, characterized in that, Both ends of the sample holder (2) are provided with limiting baffles (21), which are located at both ends of the placement groove (22).

3. The specimen conveying device for the fully automatic tensile-torsion testing machine according to claim 1, characterized in that, The robotic arm (3) includes a support base (4), a slide rail (6), a translation base (38), and a lifting base (33). A traveling trolley (13) is mounted on the slide rail (6). The support base (4) is mounted on the traveling trolley. The translation base (38) is located on the support base (4). The translation base (38) is equipped with a translation motor (31), a first sprocket (37), and a second sprocket (311). The second sprocket (311) is rotatably mounted on the translation base (38). The output shaft of the translation motor (31) is connected to the rotating shaft of the first sprocket (37). A first transmission chain (36) is mounted on the first sprocket (37) and the second sprocket (311). The lifting base (33) is slidably mounted on the translation base (38). A fixing block is provided on the lifting base (33). The fixing block is fixedly connected to the first transmission chain (36).

4. The specimen conveying device for the fully automatic tensile-torsion testing machine according to claim 3, characterized in that, The lifting seat (33) is provided with a lifting motor (32), a lead screw (34) and a gripper fixing seat (313). The output end of the lifting motor (32) is connected to the lead screw (34). The gripper fixing seat (313) is slidably installed on the lifting seat (33). The gripper fixing seat (313) is provided with a lifting block (312). The lifting block (312) is threadedly connected to the lead screw (34). The gripper fixing seat (313) is provided with a two-way cylinder (314). The two-way cylinder (314) is provided with a gripper (315).

5. The specimen conveying device for the fully automatic tensile-torsion testing machine according to claim 4, characterized in that, The lifting seat (33) is provided with a lifting slide (35), and the gripper fixing seat (313) is provided with a lifting slider (310), which is slidably installed on the lifting slide (35).

6. The specimen conveying device for the fully automatic tensile-torsion testing machine according to claim 3, characterized in that, The translation seat (38) is provided with a translation slide (316), and the lifting seat (33) is provided with a translation slider (39), which is slidably installed on the translation slide (316).

7. The specimen conveying device for the fully automatic tensile-torsion testing machine according to claim 3, characterized in that, The lower end of the robotic arm (3) is provided with a first frame (7), and the slide rail (6) is mounted on the first frame (7).

8. The sample conveying device for the fully automatic tensile-torsion testing machine according to claim 1, characterized in that, It also includes a second frame (12), on which the conveyor belt (1) is mounted. The second frame (12) is provided with a conveyor motor (10), a first conveyor wheel (5) and a second conveyor wheel (9). The second conveyor wheel (9) is mounted on the output shaft of the conveyor motor (10). The first conveyor wheel (5) is connected to the shaft of the conveyor belt (1). A second conveyor chain (8) is mounted on the first conveyor wheel (5) and the second conveyor wheel (9).

9. The specimen conveying device for the fully automatic tensile-torsion testing machine according to claim 8, characterized in that, The bottom of the second frame (12) is provided with support feet (11).